Certain flight mechanisms are unable to achieve sustained flight in the Earth's mesosphere, which can be located approximately between 50 to 100 kilometers above sea level. Due to high atmospheric drag, this region can be below the minimum altitude required for orbital spacecraft, such as satellites. Further, due to the decreased air density of this region, certain modern aircraft, for example airplanes and balloons, are unable to generate enough lift to maintain sustained flight at these altitudes. Certain craft, such as sounding rockets, can maintain this altitude for several minutes, however, such transient timeframes cannot be used for sustained flights, and can limit the practical applications of craft at those altitudes.
Photophoresis is an effect wherein particles or other materials can move or be moved when illuminated by light. In the free molecular regime, the photophoretic force can result from the difference in the velocity of incident and departing gas molecules from a heated surface, where in the mean free path (λ) can be much larger than the characteristic size (a) of the object. Alternatively, in the continuum region, where the mean free path is much smaller than the characteristic size of the object (λ<<a), the force can be generated through thermal creep of the molecules from a colder side to a hotter side. In the transition regime, where λ is approximately equal to a (which corresponds to a Knudsen number (Kn) of approximately 1, as Kn=λ/a), the photophoretic force can reach a maximum. In this regime, the effects from both the continuum regime and the free molecular regime contribute to the overall photophoretic effect.
The force resulting from this effect can be used to affect microscopic particles in aerosols as well as altering the optical trapping characteristics of microscopic particles. However, even in the transition regime, the photophoretic effect can produce limited lift force. Even at its maximum, the value of the force from the effect can be in the micronewton range. This can limit the practical applicability of the effect, as these low forces can reduce constrain the mass of movable objects to the milligram range or smaller.
Accordingly, there exists a need for a technique which can both decrease the weight of materials to be levitated, while also increasing the photophoretic force generated when exposed to light. In this way, the lift force generated can be utilized for practical applications, at various heights within the atmosphere.
Systems and methods for controlled levitation of thin-film materials are disclosed herein.
In certain embodiments, ultrathin materials can be produced which have negligible temperature differences, but rather have different surface properties which can produce a photophoretic force sufficient to generate lift. In situations where the temperature is approximately uniform throughout the surface of the materials, the lift can be generated through a difference in the thermal accommodation coefficient.
In certain embodiments, different materials can have a unique a, which can vary based on a plurality of factors, including temperature, surface roughness, density, atomic or molecular weight of the surface and the gas, and electronic properties of the surface. Where the thermal accommodation coefficient is larger on the bottom surface of a structure, it can generate a lift force, even if the top and bottom are at approximately the same temperature, as long as both temperatures are higher than that of the ambient gas.
In certain embodiments, the ultrathin materials can be produced with submicron thickness and various nanoscale surfaces on the top and bottom of the material. The ultrathin material can be a biaxially-oriented polyethylene terephthalate (“BoPET”) film, also known as a mylar film, which is coated with carbon nanotubes on a single side. This can allow the thermal accommodation coefficient to generate a photophoretic forces that levitates the resulting structure.
In certain embodiments, a 500-nanometer thick BoPET film (also known as an OSfilm) can have a 300 nanometer thick layer of carbon nanotubes (CNTs) deposited onto a bottom side. In certain alternative embodiments, the BoPET film may be coated with a layer of aluminum oxide in addition to a CNT layer. The aluminum oxide layer can be deposited using, for example, atomic layer deposition and help improve the rigidity of the resultant structure, for example, by preventing curling or other deformations of the resultant structure. Other methods of depositing the aluminum oxide layer onto the film are contemplated, including, for example and not limitation, dropcasting.
In certain embodiments, a BoPET film, which has been coated with a CNT layer or other layer, can be further contained within a frame comprising a lightweight or ultrathin material. This frame can be attached to the film through a variety of connection techniques, including adhesives, welding, crimping, or other techniques which would be known to a person of ordinary skill in the art.
In certain embodiments, the increased collisions between the gas molecules and the structure can result in the gas molecules departing the CNT side having a higher velocity than the gas molecules departing the BoPET side of the structure. In certain embodiments, the force generated through differences in thermal accommodation coefficient can be altered through variation of the properties of the structure.
In certain embodiments, a light field can be provided which can optically trap the structure. This light field can comprise a central area, with a first light intensity sufficient to produce a lift force according to the previous embodiments, and a border ring, with a second light intensity configured to create a restoring force which can tilt the disk and push it towards the central area.
In certain embodiments, the thermalization time of the structure can be calculated, as
For example, and not limitation, if a BoPET film is used, p can equal approximately 1390 kg/m3 and Cp can equal approximately 1.01 kJ/kgK, htot can represent hcond+hconv+hrad, and Adisk is 2πa2. In certain embodiments, the BoPET film can reach thermal equilibrium in approximately 0.05 seconds.
In certain embodiments, various other components can be attached to the structured material, without inhibiting the ability of the material to achieve lift.
The accompanying drawings, which are incorporated and constitute part of this disclosure, illustrate certain embodiments and serve to explain the principles of the disclosed subject matter.
The disclosed subject matter provides levitation and flight of structures using a photophoretic effect.
In certain embodiments the structured side 120 can provide rigidity to the structure 100, includes several advantages that would be recognized by persons or ordinary skill in the art. For the purpose of example, and not limitation, the rigidity can reduce or eliminate deformation of the structure 100 which can result from application of a force or pressure. This force or pressure can result from uneven application of the net recoil force 150 across the structure, or, alternatively, from a plurality of external forces, including, for example, environmental forces or differential thermal expansion.
In certain embodiments, the net recoil force is produced in an upward direction by a new momentum transfer between the sample and the incident gas molecules. In such embodiments, the levitation is not caused by a temperature difference between the top and bottom surfaces of the structure, but rather due to the difference in thermal accommodation coefficients between the top and bottom surfaces. The force generated by the difference in thermal accommodation coefficients (Act-force) can be in excess of the force needed to lift the structure, and thus additional components, for example cameras or other sensors, can be attached to the structure to provide greater functionality. In the free-molecular regime, Act-force can increase proportionally with pressure, and can reach a maximum when the Knudsen number (that is, the ratio of the mean free path to the size of the structure) is approximately 1. Since Act-force is generated primarily through the collision of molecules, an increase in pressure can reduce the Act-force. Further, various simulations can be used to predict the different force components of the resultant Act-force. In certain embodiments, Monte Carlo simulations or numerical solutions of the Boltzmann equation can provide further insight into the force generated from Act-force.
In certain embodiments, either the sheet side 110 or the structured side 120 or both can comprise one or more ultrathin materials. For example, and not limitation, ultrathin materials can include materials with a thickness of between 1 and 100 nanometers.
In certain free-molecular regimes, gas molecules colliding with a heated structure absorb energy from the structure and can leave with a higher average temperature. The measure of this energy transfer is known as the thermal accommodation coefficient, and can be represented by the equation:
Wherein, Tr can represent the temperature of departing gas molecules, Ts can represent the temperature of the structure, and Ti can represent the temperature of the incident molecule.
This carbon nanotube (“CNT”) layer 220 can act as a lightweight light absorber (with, for example, absorptivity of ˜90%) while also increasing the structural stability of the resultant structure, for example, by providing rigidity to the resultant structure. In such an embodiment, the CNT layer 220 can tend to trap incoming gas molecules 130, which can allow the gas molecules 130 to collide with the CNT layer 220 several times before exiting and to absorb more heat from the structure before exiting. As a result, the thermal accommodation coefficient for the CNT layer 220 of the resultant structure can be higher than the BoPET layer 210 of the resultant structure, resulting in a lift force being generated. Light absorber materials with less absorptivity (for example 80%) or greater absorptivity (for example 99%) are also contemplated.
In certain embodiments, the smooth surface 210 comprises a surface which is configured to reflect all or substantially all incident particles 130 without trapping or otherwise impairing reflection of the incident particles 130. In certain embodiments, the smooth surface 210 can reflect about 100% of the incident particles without trapping or otherwise impairing reflection of the incident particles 130, resulting in the lowest potential accommodation coefficient. In certain embodiments, the smooth surface 210 can reflect less than 100% of the incident particles without trapping or otherwise impairing the incident particles 130. In certain exemplary embodiments, the smooth surface 210 can reflect a first portion of incident particles 130 without trapping or otherwise impairing reflection of the incident particles 130, wherein the structured surface 220 can reflect a second portion of incident particle 130, with trapping or otherwise impairing at least a portion of the incident particles 130.
In certain embodiments, various other components can be attached to the structured material, without inhibiting the ability of the material to achieve lift. These components can include, for example and not limitation, electronic components, mechanical components, computer components, and sensor components. As further examples, the structured material can also contain one or more cameras, one or more sensors, one or more thermometers, one or more wings, and/or one or more payloads. The inclusion of different components can allow the structured materials to achieve a variety of different functions, including, but not limited to, surveillance, weather monitoring, video recording, navigation, and/or measuring.
The disclosed subject matter provides various models for developing air levitation of a target structure. For example, the disclosed subject matter provides a theoretical model that can be used for the development of mid-air levitation of a target structure based on the heat transfer between the structure and environment. In this model, the heat transfer analysis can be performed for the entire range of pressure. The temperature distribution of the surface of the target structure can be identified to find the temperature of the gas molecules impinging on and reflecting from the surface. Then, the total amount of force experienced by the target structure (e.g., a disk) with two different surface properties on either side can be identified.
In certain embodiments, the disclosed subject matter provides a heat transfer model. Force generation in free molecular and continuum regimes obey distinct physics. Hence, the disclosed heat transfer model can be configured to properly describe the physical phenomena in both regimes. The heat transfer model can assess the energy balance for a target structure (e.g., a disk) and derive the equations for the surface temperature of the disk. In the disclosed model, the structure (e.g., disk) is absorbing radiation on one side and dissipating heat on both sides via radiation, convection, and/or conduction. In non-limiting embodiments, air can be considered an ideal gas with the properties listed below: Heat capacity at constant pressure:
thermal conductivity:
thermal diffusivity (D), thermal expansion coefficient (β), dynamic viscosity (μ), and density is given, respectively, by:
where T is the temperature, T0=273 K is the reference temperature, μ0=1.716×10−5 Pa·s is dynamic viscosity at the reference temperature, P is the pressure, and
is the ideal gas constant for air, obtained from the universal gas constant
and the molar mass of air
The incident energy can be absorbed on one side of the disk and can be balanced by the total heat transfer from the disk, which includes radiation and conduction/convection terms:
Q
inc
=Q
rad
+Q
cc. (6)
where linc is the incident flux shone on one side of the disk and S=2πa2 is the total surface area of the disk. In non-limiting embodiments, the disk can be assumed to have a uniform temperature, Ts, which can be a reasonable approximation when it is compared to the results of finite-element simulations in COMSOL under a variety of conditions. The radiative heat transfer from both sides of the disk can be then given by:
ε is the emissivity of the surface and is assumed to be 0.95 for the disclosed models (consistent with the temperature measurements of the disks using a thermal infrared camera), and T∞ is the ambient temperature.
In the free molecular regime, the conduction heat transfer for a disk with a total area S can be given by:
Q
fm
=h
mol
S(Ts−T∞), (8)
In equation (8), the molecular heat transfer coefficient
was used with the average thermal accommodation coefficient of the top and bottom sides of the disk
the adiabatic constant
and the average speed of gas molecules
where kB and m are the Boltzmann constant and molecular mass of the gas molecules. In calculating CP, CV, kair and
In the continuum regime, the convection/conduction heat transfer can be written as
Q
cont
=Nu aπk
air(Ts−T∞), (9)
with Nu=0.417Ra0.25+8/π. The Rayleigh Number can be given by
where g is gravitational acceleration, d is the diameter of the disk, ρ is density, and α, β, and μ are defined in equation 5. Equation (5) includes a constant term 8/π representing conduction and a pressure-dependent term representing advection 0.417Ra0.25, which scales with pressure as Qadv ∝Ra0.25 ∝(P2)0.25∝P0.5 and vanishes in the free molecular regime (P→0).
Interpolating between the free-molecular and continuum regimes, the following expression can be obtained for the convection/conduction term valid for all pressures:
By inserting the three heat transfer mode equations (7) and (10) into equation (6), the temperature of the surface of a disk, Ts, numerically as a function of radius, pressure, and incident intensity can be identified.
Force Formulation model: The photophoretic force acting on a disk with a temperature difference between the top and bottom sides can be defined as T-force. Modifying the surface to achieve different accommodation coefficients on the top and bottom can result in a force on the same order of magnitude (i.e., Δα-force). Surface modification for a thin lightweight disk can be simpler than fabricating thicker ultralight structures with decreased thermal conductivity, such as nano cardboard.
In both the free molecular regime and the continuum regime, due to the similar physical origin of the photophoretic force, the net force on the structure can be expressed as
F=Δθ(P)ψ(P), (11)
where Δθ is the temperature variation of gas molecules next to the surface, and
represents the force per unit change in temperature of the colliding molecules. Δθ(P) and ψ(P) are both functions of pressure. Equation (11) is based on the interaction between the disk surface and the gas molecules next to the surface.
Free Molecular Regime: In the free molecular limit with Kn→∞, the average temperature of the gas molecules next to the surface is approximated as
in which Ti and Tr are temperatures of the gas molecules before and after the collision, respectively. θ can be defined using the definition of thermal accommodation coefficient between gas molecules and surface,
which can result in
Thus, the temperature variation between the two sides of the disk can be:
for a disk with an accommodation coefficient difference of Δα=αbottom−αtop. In this condition, the collision of gas molecules with a surface can be far more probable than the collision of gas molecules with each other hence the temperature of gas molecules before colliding with a surface can be equal to far-field temperature, or Ti=T∞. The force can be found in the free molecular regime with Kn→∞. The derivation can start by finding the force due to the momentum transfer between the gas molecules and the surface. Assuming a uniform temperature across the thickness of the disk and an accommodation coefficient difference of Δα, the Maxwell distribution, f(v), can be integrated over the entire range of velocity and assume an area of πa2 and volume of V of the air with N number of gas molecules. The net force on one side can be:
and molecule flux of
representing the flux of air molecules hitting and reflecting from the surface. In these relations, f(v) is Maxwell distribution and is defined by:
This approach results in the following net Act-force on a thin plate with uniform temperature and different accommodation coefficients on two sides:
Equation (16) represents a linear increase with pressure, which is valid when the air molecules do not collide with each other as frequently as they do with the surface (Kn>>1).
Continuum Regime: The derivation of the photophoretic force acting on a sphere can be extended to the case of an oblate spheroid and then take the limit to approach a flat disk with negligible thickness. In order to find the force for the entire range of pressure, equation (11) can be used. Knowing the temperature solution from the heat transfer model, Δθ(P) can be identified and then an expression for the force can be derived.
Continuum regime, part A: constructing Δθ(P): For an oblate spheroid with semi-axes a and b (a>b), similar to the free molecular regime, the average temperature of the gas molecules next to the surface in the continuum regime can be approximated as
In the case of the spheroid, mathematical modeling can disallow for a discontinuity in the value of the accommodation coefficient. Thus, in order to achieve a smooth transition from one value of accommodation coefficient to the other instead of the two constant accommodation coefficients on the two sides, the variation of the accommodation coefficient over the surface of the spheroid can be approximated by the Legendre expansion:
α=ΣanPn(cos η)=a0+a1 cos η+ . . . (17)
Finding the coefficient of the Legendre expansion can give
The amplitude of temperature variation along the surface, Δθ, of the spheroid can be expressed as:
In order to express (Ts−Ti) in terms of (Ts−T∞), a form for the conductive heat transfer can be constructed from the disk as a function of (Ts−T∞), then the amount of heat being removed from the surface by the interaction of the surface with the gas molecules with Ti can be equated as their initial temperature right before colliding with the surface. This heat transfer can be expressed by [50,51].
with dS being the surface area element, and hmol molecular heat transfer coefficient defined above. Note that equation (19) holds for the entire range of pressure because the conduction from the surface to the adjacent gas molecules directly on the surface happens via molecular interaction. Once Q is found as a function of (Ts−T∞), equation (18) can be used to find (Ts−Ti) which gives Δθ according to equation (18).
In the continuum regime, Qcond,co does not have a trivial solution for a spheroid. The problem of steady heat conduction can set up around a spheroid of surface temperature Ts+Δθ cos (η), which can be a superposition of a uniform value and a surface varying component with η as the polar angle of the spheroid, in a medium of ambient temperature T∞ and without volumetric heat generation within the spheroid. The governing equation can be:
where ξ and η are radial and angular parts of spheroidal coordinates (see
The temperature solution for equation (16) with boundary conditions shown in (21) becomes:
The local amount of heat transfer can be found using solution (22) and its proper boundary conditions:
with l=√{square root over ((a2−b2)(sin h2ξ0+cos2η))}. The normal component of the temperature gradient due to a surface-varying component of the temperature is not included in (23) since its integration over the surface of the spheroid is zero. Thus, the total heat flow from the surface of the oblate spheroid can be:
where, sh is a shape factor that depends solely on the geometry of the sample and defined as:
In the two limiting cases of disk and sphere, the shape factor reduces to:
In the case of a disk, equation (24) reduces to: Qcond,co=8akair(Ts−T∞) which can be the conductive term in equation (9). By relating this heat conduction from the disk to the total heat transfer from (19), the following question can be identified:
h
mol(Ts−Ti)2πa2=8akair(Ts−T∞), (28)
thus, the temperature difference in equation (18) reduces to:
Continuum regime, part B: developing the force formula, F=Δθ(P)ψ(P): The photophoretic force on a particle in continuum regime can be caused by thermal creep. When the gas over a surface has a tangential temperature gradient, it flows over the surface from the cooler side to the hotter side with slip velocity, vs, defined by:
where κs=1.14 is thermal slip coefficient, μ is viscosity, ρ is density, and ∇sT is the tangential temperature gradient in the gas layer. Using (23), the following equation can be derived:
In order to calculate the force, the Lorentz reciprocal theorem can be for the Stokes flow. The migration velocity of the spheroidal particle along its symmetry axis can be identified by the following equation:
By taking the limit of
the value or migration velocity for a disk can be:
Using kinetic theory of gases,
can be substituted, where the standard definition can be used for the mean free path
the f-factor can be given by
and substituted
The resulting expression can be:
where the ideal gas law, P=ρTsRair can be used. The last expression in equation (34) suggests that in the transition regime
the air can flow around the disk at a significant fraction of the average speed of the air molecules (i.e., tens of meters per second).
Equation (33) can represent the velocity of a disk that is free to move in a gaseous medium without any forces acting on it. For a fixed (immobile) disk, the corresponding force acting on the disk can be obtained using the Stokes drag formula with an effective Stokes radius for a disk[54],
As a check to see whether the Stokes flow assumption is correct, the Reynolds Number can be evaluated using the migration velocity in equation (33),
which can justify the Stokes Flow assumption.
Force formula for the entire range of pressure: the photophoretic force can be combined in the free molecular (16) and the continuum (35) regimes to generate an interpolation valid for the entire range of pressure,
where P* is the pressure at which force can be maximized:
All the parameters can be the same as defined as disclosed.
and, therefore, the maximum force:
Can scale linearly with the radius of the disk if all other parameters are held constant
Force Generation from Temperature Gradient Through a Thin Disk, ΔT-Force:
In the case of a disk with
where the accommodation coefficient is equal on both sides, one can write the ΔT-force in the free molecular regime as
where Ts_H and Ts_C are the surface temperature on the hot and cold side, respectively, and αavg is an average value of the thermal accommodation coefficient of both sides of the sample. The continuum regime force can also be deduced from equations (33) and (35) by replacing Δα(Ts−T∞) with α(Ts_H−Ts_C). This can result in:
The force can be defined as:
where {circumflex over (P)} is the pressure at which FΔT can be maximized, and the maximum can be written as:
This formula can show that for a (Ts_H−Ts_C)˜0.1 K, even with full thermal accommodation, using values shown in
which demonstrates that FΔT can be negligible compared to FΔα and insufficient to explain the observed levitation. FIGS. 8A-8B show example temperature estimation and thermally deformed samples.
incident light ∈=0.95. This plot can be used to predict at what pressures, and with what radii, samples exceed a temperature threshold and deform.
in 50 Pa environments.
in 50 Pa environment. All scale bars are 3 mm.
Altitude dependency of the properties for the Earth's atmosphere: In order to model changes in temperature and pressure of ambient air as a function of altitude, altitude dependency can be incorporated in all parts of the model that are functions of temperature and pressure.
Predicted payload for various combinations of emissivity and Δα: In addition to the predicted payload shown in
is shown with ∈=0.95 and 11A) Δα=0.05 11B) Δα=0.1 11C) Δα=0.2 11D) Δα=0.25. The range of 0.1<Δα<0.2 results in an acceptable match between the observations and theoretical predictions.
All patents, patent applications, publications, product descriptions, and protocols, cited in this specification are hereby incorporated by reference in their entireties. In case of a conflict in terminology, the present disclosure controls.
While it will become apparent that the subject matter herein described is well calculated to achieve the benefits and advantages set forth above, the presently disclosed subject matter is not to be limited in scope by the specific embodiments described herein. It will be appreciated that the disclosed subject matter is susceptible to modification, variation, and change without departing from the spirit thereof. Those skilled in the art will recognize or be able to ascertain using no more than routine experimentation, many equivalents to the specific embodiments described herein. Such equivalents are intended to be encompassed by the following claims.
This application claims priority to U.S. Provisional Application Ser. No. 63/187,528, filed on May 12, 2021, which is incorporated by reference herein in its entirety.
This invention was made with government support under 1845933 awarded by the National Science Foundation. The government has certain rights in the invention.
Number | Date | Country | |
---|---|---|---|
63187528 | May 2021 | US |