The present disclosure generally relates to systems and methods for preserving electrical power in a marine vessel having a marine propulsion device, and more particularly to systems and methods for preserving electrical power in a marine vessel having a marine propulsion device, particularly by adjusting the operation of a variable operating device.
The following U.S. patents provide background information and are incorporated by reference in entirety.
U.S. Pat. No. 6,273,771 discloses a control system for a marine vessel that incorporates a marine propulsion system that can be attached to a marine vessel and connected in signal communication with a serial communication bus and a controller. A plurality of input devices and output devices are also connected in signal communication with the communication bus and a bus access manager, such as a CAN Kingdom network, is connected in signal communication with the controller to regulate the incorporation of additional devices to the plurality of devices in signal communication with the bus whereby the controller is connected in signal communication with each of the plurality of devices on the communication bus. The input and output devices can each transmit messages to the serial communication bus for receipt by other devices.
U.S. Pat. No. 6,652,330 discloses a method for controlling the electrical system of a marine vessel, including the steps of measuring a battery potential, comparing the battery potential to a threshold voltage magnitude, and then disconnecting one or more of a plurality of electrical power consuming devices when the voltage potential is less than the threshold voltage magnitude. This is done to avoid the deleterious condition wherein an engine of the marine vessel is operating at idle speed and attempting to charge the battery while a plurality of electrical power consuming devices are operating and drawing sufficient current from the alternator to prevent the proper charging of the battery. In these circumstances, the battery potential can actually be depleted as the battery attempts to provide the additional required electrical current for the loads.
U.S. Pat. No. 6,857,917 discloses a method for controlling the operation of the alternator in such a way that during certain conditions, such as rapid acceleration of a marine vessel in combination with a trimming maneuver, the alternator of the marine propulsion system is deactivated so that it does not provide a mechanical load on the engine during the accelerating maneuvers. This allows the engine to provide more power to the propeller and achieve the desired operating speed commanded by the operator of a marine vessel.
U.S. Pat. No. 7,812,467 discloses a smart alternator control circuit and method for limiting an alternator load on an internal combustion engine.
U.S. Pat. No. 9,975,619 discloses a method of controlling an alternator in a marine propulsion system that includes receiving a battery voltage level of a battery charged by the alternator, receiving a throttle demand value, determining whether the throttle demand value exceeds a demand threshold, and determining whether the battery voltage level exceeds a threshold minimum battery voltage. If the throttle demand value exceeds the demand threshold and the battery voltage level exceeds the threshold minimum battery voltage, then the alternator is controlled to reduce the charge current output to the battery and reduce engine output power utilized by the alternator.
Additional background for exemplary variable operating devices relating to the presently disclosed systems and methods can also be found in U.S. Pat. Nos. 5,392,690, 6,113,444, 6,402,577, 6,821,168, 7,255,616, 7,699,674, 8,046,122, 9,849,957, and 10,472,038.
This Summary is provided to introduce a selection of concepts that are further described below in the Detailed Description. This Summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
One embodiment of the present disclosure generally relates to a method for preserving electrical power in a marine vessel having a marine propulsion device. The method includes operating a variable operating device according to an original setting, measuring an actual system voltage for the marine propulsion device, and comparing the actual system voltage measured to a target system voltage. The method further includes adjusting the operation of the variable operating device from the original setting based on the comparison of the actual system voltage to the target system voltage, where adjusting the operation changes the electrical power usage in the marine propulsion device.
Another embodiment generally relates to an electrical power system for a marine propulsion device having a variable operating device. The power system includes a voltage sensor that measures an actual system voltage for the marine propulsion device, and a current sensor that measures an actual current drawn by the variable operating device during operation thereof, wherein the variable operating device is operable in an original setting. A memory system stores a target system voltage for the marine propulsion device and a target current for the variable operating device. A control system compares the actual system voltage to the target system voltage and that compares the actual current of the variable operating device to the target current. A control program is executable by the control system that, when the actual system voltage is determined to be below the target system voltage and the actual current is determined to exceed the target current, adjusts the operation of the variable operating device from the original setting.
Another embodiment generally relates to a method for preserving electrical power in a marine propulsion device with a steering system having a pump. The method includes operating the pump at a pump speed according to an original setting, measuring an actual engine speed of the marine propulsion device, and comparing the actual engine speed measured to a target engine speed. The method further includes adjusting the pump speed of the pump from the original setting based on the comparison of the actual engine speed to the target engine speed, wherein adjusting the operation changes the electrical power usage by the pump within the marine propulsion device.
Another embodiment generally relates to a method for preserving electrical power in a marine propulsion device with a steering system having a pump and a steering input device. The method includes operating the pump at a pump speed according to an original setting, measuring an actual pump speed for the pump, and determining a nominal steering demand from the steering input device based on the actual pump speed measured at the original setting. The method further includes measuring an actual steering demand received from the steering input device, comparing the actual steering demand to the nominal steering demand, and counting a first elapsed time during which the actual steering demand exceeds the nominal steering demand. The method further includes comparing the first elapsed time to an action time threshold, counting an actual event count each time the first elapsed time exceeds the action time threshold, and increasing the pump speed of the pump from the original setting only when the actual event count exceeds a target event count. The method further includes counting a second elapsed time during which the pump speed is increased from the original setting, and comparing the second elapsed time to a minimum adjusted time and preventing the pump speed from returning to the original setting when the second elapsed time is less than the minimum adjusted time. The electrical power in the marine propulsion device is preserved when the pump is operated with the pump speed at the original settings.
Various other features, objects and advantages of the disclosure will be made apparent from the following description taken together with the drawings.
The present disclosure is described with reference to the following Figures.
The present disclosure generally relates to systems and methods for preserving electrical power in marine vessels having marine propulsion devices, and particularly those having variable operating devices therein. One such variable operating device is a power steering system, and particularly the pump and other components by which it operates. Another variable operating device is a power trim system, for example.
Through experimentation and development, the inventors have identified that electrical power systems for marine vessels presently known in the art do not adequately control the supply and demand of electrical power, allowing substantial drops in systems voltage as various devices are operated. These drops can negatively affect the performance for critical component in the marine propulsion device. Accordingly, the systems and methods disclosed herein provide for preserving a sufficient supply of system voltage, and particularly through adjustable operation of variable operating devices. This ensures that adequate system voltage remains to provide the functionality of critical devices, such as system diagnostics, steering actuation, and various engine and other subsystem controllers.
The inventors have particularly identified power steering pumps incorporated within power steering systems and power trim systems as being particularly demanding on system voltage. For simplicity, the examples used herein principally refer to power steering systems, such as those incorporating electro-hydraulic actuators.
The outboard motor 2 is controllable by a throttle controller 6 to propel the marine vessel 1 through the water at a velocity V in the manner known in the art. In the embodiment shown, the throttle controller 6 is operatively coupled to a control system 100, such as an engine control unit (ECU), and/or a central controller such as a helm control unit (HCU) or command control module (CCM), which may be provided with on the marine vessel 1 and/or the outboard motor 2. An exemplary control system 100 is discussed further below. It will recognized that the control system 100 shown in
The marine vessel 1 is steerable by a steering input device 12, for example a conventional steering wheel as shown in
The steering system 10 of the present embodiment includes a hydraulic device 20 that upon actuation changes a steering angle ω of the outboard motor 2 relative to the straight ahead position (shown vertically, e.g. velocity v). This steering angle ω is detected by a steering angle sensor 16 corresponding to the outboard motor 2 in a manner similar to the steering input angle sensor 14 that detects the steering input angle θ of the steering input device 12, as discussed above. Additional information regarding exemplary steering systems is provided in U.S. Pat. No. 10,472,038.
In the example shown in
As best shown in
Additional information is now provided for the exemplary pump 30 shown in
The valve 50 has a pump port 52 for receiving hydraulic fluid HF from the pump 30, as well as a reservoir port 54 for selectively returning hydraulic fluid HF back to the reservoir 40 via the conduit 59. The valve 50 is controllable by a control system, such as the control system 100 discussed above, to control the flow of hydraulic fluid HF through the pump port 52 and the reservoir port 54, as well as through a first port 56 and second port 58. In the example shown, the first port 56 of the valve 50 is fluidly coupled to the first port 26 of the hydraulic device 20, and likewise the second port 58 of the valve to the second port 28 of the hydraulic device 20, to selectively actuate the hydraulic device 20 to thereby steer the outboard motor 2 in either direction.
With continued reference to
Through experimentation and research, the inventors have identified that the system voltage of the power system 9 for the marine vessel 1 varies greatly depending on the operation of the steering system 10, trim system 5, or other electronics 3, which may operate independently or concurrently, and at varying levels between off and fully-loaded states. For example, the electrical demands of the pump 30 within the steering system 10 vary according to the pump speed, which itself varies depending on the request of the steering input device 12 or other factors. Likewise, the inventors have identified that actuation of the trim system 5 is particularly energy intensive, also causing a significant drop in system voltage for the marine vessel 1.
The inventors have further identified that the steering system 10, trim system 5, and other electronics 3, each of which may be operated using variable operating devices such as the pump 30 previously described, can be controlled in a manner to preserve electrical power such that system voltage remains available for critical components. In one example, this includes incorporating a pump 30 within the steering system 10 that provides data regarding the actual voltage and/or current consumed during operation. Particular processes for operating these variable operating devices are discussed further below with respect to
An exemplary control system 100 for operating in conjunction with the presently disclosed systems and methods is shown in
In certain examples, the control system 100 communicates with each of the one or more components of the steering system 10 via a communication link CL, which can be any wired or wireless link. The control system 100 is capable of receiving information and/or controlling one or more operational characteristics of the steering system 10 and its various sub-systems by sending and receiving control signals via the communication links CL. In one example, the communication link CL is a controller area network (CAN) bus; however, other types of links could be used. It will be recognized that the extent of connections and the communication links CL may in fact be one or more shared connections, or links, among some or all of the components in the steering system 10. Moreover, the communication link CL lines are meant only to demonstrate that the various control elements are capable of communicating with one another, and do not represent actual wiring connections between the various elements, nor do they represent the only paths of communication between the elements. Additionally, the steering system 10 may incorporate various types of communication devices and systems, and thus the illustrated communication links CL may in fact represent various different types of wireless and/or wired data communication systems.
The control system 100 may be a computing system that includes a processing system 110, memory system 120, and input/output (I/O) system 130 for communicating with other devices, such as input devices 99 and output devices 101, either of which may also or alternatively be stored in a cloud 102. In the context of the present systems and methods, many variable operating devices (e.g. pumps 30 and other components within the steering system 10, trim system 5, and/or other electronics 3) may function as both input devices 99 and output devices 101 based on measurements and feedback therefrom, for example. The processing system 110 loads and executes an executable program 122 from the memory system 120, accesses data 124 stored within the memory system 120, and directs the steering system 10 to operate as described in further detail below.
The processing system 110 may be implemented as a single microprocessor or other circuitry, or be distributed across multiple processing devices or sub-systems that cooperate to execute the executable program 122 from the memory system 120. Non-limiting examples of the processing system include general purpose central processing units, application specific processors, and logic devices.
The memory system 120 may comprise any storage media readable by the processing system 110 and capable of storing the executable program 122 and/or data 124. The memory system 120 may be implemented as a single storage device, or be distributed across multiple storage devices or sub-systems that cooperate to store computer readable instructions, data structures, program modules, or other data. The memory system 120 may include volatile and/or non-volatile systems, and may include removable and/or non-removable media implemented in any method or technology for storage of information. The storage media may include non-transitory and/or transitory storage media, including random access memory, read only memory, magnetic discs, optical discs, flash memory, virtual memory, and non-virtual memory, magnetic storage devices, or any other medium which can be used to store information and be accessed by an instruction execution system, for example.
Additional information is now provided for four exemplary process flows preserving electrical power in marine vessels, which will be described separately but may have overlapping concepts and sequences of steps. Moreover, steps shown in one process may be freely applicable for insertion into others, as will become apparent. A first process 400 is shown in
The process 400 beings by starting at step 402 with general operation of the power system 9 presently disclosed. In step 404, a pump speed target PStar is set based on an optimal calibration, which may be stored in the memory system 120 of the control system 100 previously discussed. For example, the pump speed target PStar may start at a setting of 100%, providing maximum performance by the steering system 10. In step 406, the actual system voltage SVact is measured for the marine vessel 1, as well as an actual pump current PIact for the pump 30. It is then determined in step 408 whether the actual system voltage SVact is less than a system voltage target SVtar. If not, meaning that the actual system voltage SVact remains at or above the system voltage target SVtar, the process 400 continues in a cycle back at step 406. If instead it is determined in step 408 that the actual system voltage SVact is in fact below the system voltage target SVtar value, it is then determined in step 410 whether the actual pump current PIact is greater than a pump current target PItar value. This step confirms, within the context of controlling the pump 30 as the variable operating device, that the pump 30 is in fact the cause of the actual system voltage SVact being below the system voltage target SVtar. Specifically, step 410 confirms that the actual pump current PIact exceeds a threshold value indicating it as operating, or operating beyond a normal current level. If in step 410 it is determined that the actual pump current PIact is not above the pump current target PItar value, the process once again returns to step 406 to be repeated. If instead it is determined in step 410 that the actual pump current PIact does exceed the pump current target PItar value, the process 400 continues to step 412, whereby the pump speed is adjusted to a new pump speed target PStar value based on values in a lookup table 125, which may be stored in the memory system 120 previously discussed. The values in the lookup table may further be provided as a function of the actual system voltage SVact and/or actual pump current PIact.
The process 400 then continues by again measuring in step 414 the actual system voltage SVact and the actual pump current PIact, which are fed into step 416 to determine whether the actual system voltage SVact has now become greater than or equal to the system voltage target SVtar as a result of the adjustment of step 412. If step 416 is determined to be negative, further adjustments are made in step 412 and the process repeats. If instead the actual system voltage SVact is determined to have resolved in step 416, the process returns to step 404.
In certain embodiments, a new pump speed tar PStar different from the original optimal calibration may be set in step 204, specifically in recognition of the adjustment previously required in step 412.
An alternative embodiment for operating a power system 9 according to the present disclosure is depicted in
In this manner, if the determination of step 512 is the negative, the process returns to step 506 for further measurement in the manner previously described. Alternatively, if step 512 is determined in the affirmative, an adjustment to the pump speed is provided in step 514 in the same manner as previously described for step 412 of process 400.
However, in contrast to the adjustment provided in step 412 of process 400, the process 500 after step 514 proceeds to an additional comparison of time in step 516. In particular, step 516 provides for measuring the time the pump 30 is at the pump speed target PStar value as adjusted in step 514 (TADJelapsed), and comparing to a minimum adjusted time (TADJmin). Step 516 thereby provides that adjustments to the pump in step 514 must be maintained for a minimum adjusted time TADJmin before proceeding, preventing the pump 30 from being adjusted in fast succession. The inventors have identified that adjusting the pump 30 too frequently causes excess wear and tear on the pump 30, while also causing undesirable effects with respect to the noise and vibration of the pump 30, and excessive fluctuation to system voltage in the power system 9. Once it is determined in step 518 that the time that the pump 30 has been operated at the adjusted target value TADJelapsed exceeds the minimum adjusted time TADJmin, the process 500 returns to step 504, whereby the pump speed may be set to an original target, or another target in recognition of the system voltage previously requiring an adjustment.
In step 608, it is determined whether an action time threshold ATthreshold has elapsed, which is similar to the step 512 discussed in the process 500 described above. This prevents the power system 9 from responding to a low system voltage prematurely, such as responding to temporary spikes, dips, or transient conditions that do not require correction. If step 608 is determined to be in the negative, the process again returns to step 604 and the cycle continues. In contrast, if step 608 is determined in the affirmative, the process continues at step 610.
In step 610, it is determined how many times the actual system voltage SVact has been determined in step 606 to be less than the system voltage target value SVtar, and also determined to exceed the action time threshold ATthreshold in step 608. It is then determined whether this occurrence number is greater than or equal to a target number of events EVENTtar. If the target number of events EVENTtar has not yet occurred, the process returns to step 604. If instead the target number of events EVENTtar has been met or exceeded as determined in step 610, the process continues with step 612, whereby the voltage regulation for the alternator is adjusted accordingly.
Once the alternator 8 is adjusted in step 612, the process continues with step 614, which provides for measuring the elapsed adjusted time that the voltage regulation for the alternator 8 has been adjusted (TADJelapsed) in accordance with step 612. The elapsed adjusted time TADJelapsed is then compared to a minimum adjusted time TADJmin also in step 614. If it is determined in step 616 that the elapsed adjusted time TADJelapsed is greater than or equal to the minimum adjusted time TADJmin, the process 600 returns to step 604 for further measurement of the actual system voltage SVact and repeats the process. If instead the elapsed adjusted time TADJelapsed has not yet met or exceeded the minimum adjusted time TADJmin in step 616, the process returns to step 612.
A nominal acceleration SWAnom is then determined in step 708 based on the pump speed target PStar set in step 704, which may be stored in the lookup table 125 in the memory system 120 (
If the determination of step 712 is also determined in the affirmative, it is determined in step 714 whether a target number of events EVENTtar have been met or exceeded, which is similar to step 610 of process 600 as previously described. If step 714 is also determined in the affirmative, the pump speed for the pump 30 is adjusted in step 716 to a target value PStar in accordance with the lookup table 125. This adjustment of step 716 is similar to that previously described in step 514 of process 500. From there, step 718 provides for measuring an elapsed adjusted time TADJelapsed that the pump speed is operated at the adjusted target value from step 716, which is compared to a minimum adjusted time TADJmin. In this respect, step 718 is similar to step 516 as discussed above with process 500. If it is determined in step 720 that the elapsed adjusted time TADJelapsed is greater than or equal to the minimum adjusted time TADJmin, the process returns to step 704 and the cycle continues. If instead step 720 is determined in the negative, the process returns to step 716 until such time as the determination of step 720 is in the affirmative.
It will be recognized that as a separate or additive consideration for the processes discussed above, the pump speed of the pump 30 may also be varied depending on the available charge of the outboard motor 2, or in other words based on its engine speed. Specifically, engine speed provides a direct correlation to the power available within the power system 9, as it correlates to the output of an alternator 8. In this manner, the pump speed of the pump 30 may be directly operated in conjunction with the expected output of the alternator 8, which may be particularly applicable in the context of an alternator 8 that is not itself adjustable or dynamic.
The functional block diagrams, operational sequences, and flow diagrams provided in the Figures are representative of exemplary architectures, environments, and methodologies for performing novel aspects of the disclosure. While, for purposes of simplicity of explanation, the methodologies included herein may be in the form of a functional diagram, operational sequence, or flow diagram, and may be described as a series of acts, it is to be understood and appreciated that the methodologies are not limited by the order of acts, as some acts may, in accordance therewith, occur in a different order and/or concurrently with other acts from that shown and described herein. For example, those skilled in the art will understand and appreciate that a methodology can alternatively be represented as a series of interrelated states or events, such as in a state diagram. Moreover, not all acts illustrated in a methodology may be required for a novel implementation.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to make and use the invention. Certain terms have been used for brevity, clarity, and understanding. No unnecessary limitations are to be inferred therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes only and are intended to be broadly construed. The patentable scope of the invention is defined by the claims and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have features or structural elements that do not differ from the literal language of the claims, or if they include equivalent features or structural elements with insubstantial differences from the literal languages of the claims.
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