1. Field
The present invention relates generally, to solar energy, and more specifically, to systems and methods including features of solar energy collection and/or rotation of arrays of solar collectors.
2. Description of Related Information
Solar panels such as photovoltaic (PV) panels are widely used in residential and commercial solar energy applications. Due to the sun's movement relatives to the earth, resulting sun light is incident on the fixed flat PV panel with a different angle at different times of the day, and at different times of the year. This incident angle can reduce the collection efficiency and output power generated by the panels. Since the collection is proportional to the cosine θ, where θ is the angle between the incident sun light beam and the normal of the PV panel, the loss due to this effect is known as cosine loss. In order to increase the collection efficiency, a tracker can be used to mount a PV panel to maintain a position that is near normal to the sun.
Trackers are more widely used in concentration solar panels, where a large area of optical collectors focus sun light beam on to a small area of a solar receiver which can be PV cells or a thermal convertor. In order to keep the focus on the target receiver while the sun moves, the tracking system follows movement of the sun, while also remaining in focus.
There are two types of 2-dimensional tracker systems: azimuth/elevation tracking and polar (or equatorial) tracking. For a azimuth/elevation tracking system, the mechanical arrangement is simpler. However, since the rotational speeds for both axes are not constant and require constant adjustment at any given position, reliable tracking control schemes are invariably complex and difficult. Indeed, schemes such as these as well as others over which aspects of this disclosure are innovative, need often adopt an active control system, where the sun is actively monitored or a sun-tracking function is actively performed and fed back to control the mechanical system, e.g., for tracking.
For a polar (or equatorial) tracking system, the two axes are independent. The rotation of the polar axis is constant at 15 degree per hour during the day and the rotational of the declination axis is very slow and simple to track the seasonal movement of the sun. However, mechanical schemes utilized to realize such tracking scheme have a variety of drawbacks. In existing systems, for example, the solar collector body can exert a large torque relative to the polar axis which requires constant rotation during the day. Consequentially, these systems are susceptible to instability from high wind loads which can damage the motor with a reverse torque. For example, when the motor is rigidly connected to several solar collectors having a wind load, the motor can be exposed to the sum of wind load contributed by each solar collector.
A need exists, therefore, for improved systems, components and techniques for collecting solar energy and/or tracking of the sun.
Systems and methods consistent with the innovations herein are directed to configuration and/or tracking features associated with solar collectors.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as described. Further features and/or variations may be provided in addition to those set forth herein. For example, the present invention may be directed to various combinations and subcombinations of the disclosed features and/or combinations and subcombinations of several further features disclosed below in the detailed description.
Reference will now be made in detail to the invention, examples of which are illustrated in the accompanying drawings. The implementations set forth in the following description do not represent all implementations consistent with the claimed invention. Instead, they are merely some examples consistent with certain aspects related to the invention. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
Consistent with resolution to one or more drawbacks and/or needs regarding existing deployments, systems, methods, and components/computer readable media are presented herein. In one exemplary implementation, an array of solar modules may be provided with synchronized movement along a polar (or other) axis. The array may comprise a plurality of solar modules. Each solar module may rotate on an axis, and each axis may be in parallel configuration relative to the other axes.
According to exemplary implementations herein, solar collection modules and/or arrays are disclosed. In some exemplary implementations a solar module may be characterized by an axis, wherein the solar module is configured for placement in an array of solar modules such that axes of the array of solar modules are arranged substantially parallel to the axis. For example, a solar module may comprise a first rotational assembly having a first rotational mechanism that rotates/pivots at a first axis/pivot. Further, the first rotational assembly may comprise drive attachment structure that directly or indirectly attaches to an element that transfers a rotational/angular displacement, moment or torque to the first rotational mechanism, link structure configured to link the first rotational mechanism to one or more rotational mechanisms of adjacent or sequential solar module(s) in the array, and panel attachment structure that directly or indirectly attaches to a panel, and by which the second rotational element effects rotation of the panel about the axis. Moreover such modules may, optionally, further comprise a drive mechanism, coupled to a first rotational mechanism, wherein the drive mechanism generates the rotational/angular displacement, moment or torque.
Additionally, aspects of the innovations herein are directed to arrays of solar modules. In one exemplary implementation, such arrays may comprise a plurality of solar modules characterized by axes, with each of the axes on one of the solar modules, wherein the axes are arranged substantially parallel to each other. Moreover, each solar module may rotate on an axis and include a first rotational assembly having a first rotational mechanism that rotates/pivots at a first axis/pivot. Further, the first rotational assembly may comprise drive attachment structure that directly or indirectly attaches to an element that transfers a rotational/angular displacement, moment or torque to the first rotational mechanism, link structure configured to link the first rotational mechanism to one or more rotational mechanisms of adjacent or sequential solar module(s) in the array, and panel attachment structure that directly or indirectly attaches to a panel, and by which the second rotational element effects rotation of the panel about the axis. Additionally, such arrays may further comprise a drive mechanism, coupled to a first rotational mechanism, wherein the drive mechanism generates the rotational/angular displacement, moment or torque.
According to certain exemplary implementations involving two rotational mechanisms per panel, a first rotation mechanism of a solar module may be configured for rotating/pivoting around a first axis/pivot, and be linked to a corresponding rotation mechanism of a sequential solar module. A second rotation mechanism may be configured for rotating/pivoting around a second axis/pivot, and may be linked to the first rotational mechanism with a mechanical linkage. In some implementations, the second rotational mechanism may rotate a panel about the axis, while the first and second rotational pivots remain stationary. Further, the panel may include a solar collector with a plane that rotates in accordance with a plane of sunlight. A driving mechanism may be coupled to at least one of the first rotational mechanisms to provide a rotational/angular force, such as rotational torque, to the rotating mechanisms.
For example, one implementation of such a solar module comprises a first rotation mechanism of a solar module to pivot around a first pivot, and is linked to a first rotational mechanism of a sequential solar module. A second rotation mechanism pivots around a second pivot, and is linked to the first rotational mechanism with a mechanical linkage. The second rotational mechanism rotates a panel about the axis, while the first and second rotational pivots remain stationary. Further, the panel includes a solar collector with a plane that rotates in accordance with a plane of sunlight. Again, in some implementations, a driving mechanism may be coupled to at least one of the first rotational mechanisms to generate rotational torque.
Other exemplary implementations may include one or more further features. For example, the axis may be parallel to a north-south axis of earth rotation, and/or the axis may be tilted by a latitude angle relative to a horizontal plane. Further, the first rotation mechanism may comprise a wheel, the second rotational mechanism may comprise a wheel, and/or the system may further comprise a cable fixed to the first rotational mechanism and separately fixed to the second rotational mechanism, such that torque from the driving mechanism is transferred to the second rotational mechanism without cable movement relative to the first and second rotational mechanisms. Moreover, the second rotational mechanism may comprise a rigid member including one or more hinges and/or further comprise a cable fixed to the first rotational mechanism and separately fixed to the hinge(s) of the second rotational mechanism, such that the torque from the driving mechanism is transferred to the second rotational mechanism without cable movement along the first rotational mechanism. Additionally, the panel may be supported by a bearing at an axis member fixed to the panel and to the second rotational member, the first rotational member may be linked to the driving mechanism with a first cable, the first rotational member may be linked to the sequential first rotational member by a second cable, and/or the driving mechanism may be rigidly coupled to the first rotational member of one of the solar modules. Furthermore, in some implementations, the sequential first rotational member may include a worm gear mechanism, wherein the worm gear mechanism may also prevent torque from transferring back to the driving mechanism. Finally, the plurality of solar modules may be arranged in more than one row.
Advantageously, the array of solar collectors can be efficiently controlled along a polar axis with a single motor. Additionally, exemplary configurations prevent reverse torque from being transferred back from the array of solar collectors to the single motor.
In one exemplary implementation, solar collectors are mounted on a solar tracker with at least one (first or polar) rotation axis oriented parallel to Earth's self-rotation axis, that is with a north-south orientation with a tilt angle from horizontal equal to the latitude angle at the location. This polar axis may be supported, for example, by two supports (e.g., legs, columns, piers, etc.) from the ground with pivotal ball bearing or other bearing sleeves to facilitate the rotation. The rotation of the polar axis is achieved by a first wheel fixed on the high end of rotational polar axial rod, which is driven by a first steel cable anchored and wrapped around the first wheel, and a second wheel a distance away below the first wheel. The second wheel is fixed on a rotational shaft which is supported by a pivotal ball bearing or other bearing sleeves to facilitate the rotation. A gear wheel fixed on the shaft may be driven by a stepping motor and a worm gear to reduce the speed and torque load on the motor, and to prevent backward motion produced by wind or other load. A third wheel mounted on the same axis of the second wheel will in turn drive a second tracker through a second pair of wheel/steel cable, and later stages operate in a similar manner. In this way, a single set of motor plus worm gear structure and control circuit is used to drive multiple solar trackers to reduce cost of the entire system. Moreover, the use of wheels and a cable, instead of gear wheels and chains (which can also be utilized in the context of aspects of the innovations herein), reduces possible rotational angle error between the first polar axis and subsequent tracker polar axis due to the inelastic extension caused by strain of the chains between modules. It also eliminates the need for lubricant for gears and chains. The cables can be made of materials suited for the application or environment, such as steel, stainless steel, etc. to prevent corrosion. Further, such steel cables may high strength and a specified elasticity to prevent breaking or permanent deformation, often occur in rigid linkage.
According to some further implementations, panel rotation around the first rotation pivot can be accomplished via worm shaft and worm gearing, e.g., by a pair of worm shaft and worm gear structures. In one exemplary implementation, a worm gear may be located on (or otherwise move) the panel rotation shaft and driven by a worm shaft. Here, for example, the worm shafts in different modules may be connected by pipes and/or flexible connection joints, with one (master) worm shaft being driven, e.g., by a motor and reduction gear box. Advantageous to such implementations, the worm gear rotational mechanism may naturally prevent reverse forces/torque from panel(s) due to wind load from being transferred to the drive mechanism (e.g., motor, etc.) collectively by all modules.
With regard to one exemplary implementation, the polar rotation axis may be rotated by a constant speed of 15 degree per hour to follow the sun's daily movement with a center position at Solar Noon. The panel is then fixed on to the polar axis to be rotated. As utilized with flat PV (photovoltaic) panel embodiments, this 1-dimensional tracking scheme is enough to enhance the performance by about 30%, since seasonal declination angle of maximum 23 degree will cost very small cosine loss in average.
For concentration collector embodiments, a 2-dimensional tracker may be implemented. In these cases, an optional second “seasonal rotation” axis may be added perpendicular to the first axis. The second rotational pivotal support (with bearing) is anchored on the first rotational axis, and the panel is anchored on the seasonal rotational axis. In order to reduce or eliminate the large torque exerted on the polar rotational axis, the collector panel is divided from middle so that the panel can pass through the polar rotational axis while rotating along the seasonal axis (see also, for example,
Referring again to
Further, in some implementations, one or more unitary or distributed components, such a computing component, a computer, computer readable media, articles of manufacture embodying computer readable media and/or a software program product with code/source code, etc., may be utilized to control movement of the mirrors and of the panels, such as panel 1400, as set forth in more detail in connection with
Returning to
As the gear wheel rotate by motor, the panel rotates along the polar axis as shown in
One example of a panel 1400 is shown in
In accordance with the exemplary methods consistent with
With regard to computing components and software embodying the inventions herein, such as the tracking and collection methods, the innovations herein may be implemented/operated consistent with numerous general purpose or special purpose computing system environments or configurations. Various exemplary computing systems, environments, and/or configurations that may be suitable for use with the innovations herein may include, but are not limited to, personal computers, servers or server computing devices such as routing/connectivity components, hand-held or laptop devices, multiprocessor systems, microprocessor-based systems, set top boxes, smart phones, consumer electronic devices, network PCs, other existing computer platforms, distributed computing environments that include one or more of the above systems or devices, etc.
The invention may be described in the general context of computer-executable instructions, such as program modules, being executed by a computer, computing component, etc. In general, program modules may include routines, programs, objects, components, data structures, etc. that perform particular tasks or implement particular abstract data types. The invention may also be practiced in distributed computing environments where tasks are performed by remote processing devices that are linked through a communications network. In a distributed computing environment, program modules may be located in both local and remote computer storage media including memory storage devices.
Computing component/environment 180 may also include one or more type of computer readable media. Computer readable media can be any available media that is resident on, associable with, or can be accessed by computing component/environment 180. By way of example, and not limitation, computer readable media may comprise computer storage media and communication media. Computer storage media includes volatile and nonvolatile, removable and non-removable media implemented in any method or technology for storage of information such as computer readable instructions, data structures, program modules or other data. Computer storage media includes, but is not limited to, RAM, ROM, EEPROM, flash memory or other memory technology, CD-ROM, digital versatile disks (DVD) or other optical storage, magnetic tape, magnetic disk storage or other magnetic storage devices, or any other medium which can be used to store the desired information and can accessed by computing component 800. Communication media may comprise computer readable instructions, data structures, program modules or other data embodying the functionality herein. Further, communication media may include wired media such as a wired network or direct-wired connection, and wireless media such as acoustic, RF, infrared and other wireless media. Combinations of the any of the above are also included within the scope of computer readable media.
In the present description, the terms component, module, device, etc. may refer to any type of logical or functional process or blocks that may be implemented in a variety of ways. For example, the functions of various blocks can be combined with one another into any other number of modules. Each module can be implemented as a software program stored on a tangible memory (e.g., random access memory, read only memory, CD-ROM memory, hard disk drive) to be read by a central processing unit to implement the functions of the innovations herein. Or, the modules can comprise programming instructions transmitted to a general purpose computer or to processing/graphics hardware via a transmission carrier wave. Also, the modules can be implemented as hardware logic circuitry implementing the functions encompassed by the innovations herein. Finally, the modules can be implemented using special purpose instructions (SIMD instructions), field programmable logic arrays or any mix thereof which provides the desired level performance and cost.
As disclosed herein, implementations and features of the invention may be implemented through computer-hardware, software and/or firmware. For example, the systems and methods disclosed herein may be embodied in various forms including, for example, a data processor, such as a computer that also includes a database, digital electronic circuitry, firmware, software, or in combinations of them. Further, while some of the disclosed implementations describe components such as software, systems and methods consistent with the innovations herein may be implemented with any combination of hardware, software and/or firmware. Moreover, the above-noted features and other aspects and principles of the innovations herein may be implemented in various environments. Such environments and related applications may be specially constructed for performing the various processes and operations according to the invention or they may include a general-purpose computer or computing platform selectively activated or reconfigured by code to provide the necessary functionality. The processes disclosed herein are not inherently related to any particular computer, network, architecture, environment, or other apparatus, and may be implemented by a suitable combination of hardware, software, and/or firmware. For example, various general-purpose machines may be used with programs written in accordance with teachings of the invention, or it may be more convenient to construct a specialized apparatus or system to perform the required methods and techniques.
Aspects of the method and system described herein, such as the logic, may be implemented as functionality programmed into any of a variety of circuitry, including programmable logic devices (“PLDs”), such as field programmable gate arrays (“FPGAs”), programmable array logic (“PAL”) devices, electrically programmable logic and memory devices and standard cell-based devices, as well as application specific integrated circuits. Some other possibilities for implementing aspects include: memory devices, microcontrollers with memory (such as EEPROM), embedded microprocessors, firmware, software, etc. Furthermore, aspects may be embodied in microprocessors having software-based circuit emulation, discrete logic (sequential and combinatorial), custom devices, fuzzy (neural) logic, quantum devices, and hybrids of any of the above device types. The underlying device technologies may be provided in a variety of component types, e.g., metal-oxide semiconductor field-effect transistor (“MOSFET”) technologies like complementary metal-oxide semiconductor (“CMOS”), bipolar technologies like emitter-coupled logic (“ECL”), polymer technologies (e.g., silicon-conjugated polymer and metal-conjugated polymer-metal structures), mixed analog and digital, and so on.
It should also be noted that the various logic and/or functions disclosed herein may be enabled using any number of combinations of hardware, firmware, and/or as data and/or instructions embodied in various machine-readable or computer-readable media, in terms of their behavioral, register transfer, logic component, and/or other characteristics. Computer-readable media in which such formatted data and/or instructions may be embodied include, but are not limited to, non-volatile storage media in various forms (e.g., optical, magnetic or semiconductor storage media) and carrier waves that may be used to transfer such formatted data and/or instructions through wireless, optical, or wired signaling media or any combination thereof. Examples of transfers of such formatted data and/or instructions by carrier waves include, but are not limited to, transfers (uploads, downloads, e-mail, etc.) over the Internet and/or other computer networks via one or more data transfer protocols (e.g., HTTP, FTP, SMTP, and so on).
Unless the context clearly requires otherwise, throughout the description and the claims, the words “comprise,” “comprising,” and the like are to be construed in an inclusive sense as opposed to an exclusive or exhaustive sense; that is to say, in a sense of “including, but not limited to.” Words using the singular or plural number also include the plural or singular number respectively. Additionally, the words “herein,” “hereunder,” “above,” “below,” and words of similar import refer to this application as a whole and not to any particular portions of this application. When the word “or” is used in reference to a list of two or more items, that word covers all of the following interpretations of the word: any of the items in the list, all of the items in the list and any combination of the items in the list.
Although certain exemplary implementations of the present innovations have been specifically described herein, it will be apparent to those skilled in the art to which the invention pertains that variations and modifications of the various implementations shown and described herein may be made without departing from the spirit and scope of innovations consistent with this disclosure. Accordingly, it is intended that the innovations be limited only to the extent required by the appended claims and the applicable rules of law.
This patent application claims benefit/priority of both U.S. provisional application No. 61/144,615, filed Jan. 14, 2009 entitled POLAR AXES TRACKER ARRANGEMENTS AND TRACKING METHODS FOR SOLAR COLLECTORS and naming Xiao-Dong Xiang as inventor; and U.S. provisional application No. 61/119,855 filed Dec. 4, 2008, entitled POLAR AXES TRACKER ARRANGEMENT FOR SOLAR COLLECTORS and naming Xiao-Dong Xiang as inventor, which are incorporated herein by reference in entirety.
Number | Date | Country | |
---|---|---|---|
61119855 | Dec 2008 | US | |
61144615 | Jan 2009 | US |