The present invention relates to subterranean cementing operations, and more particularly, to methods and systems for reverse-circulation cementing in subterranean formations.
Hydraulic cement compositions commonly are utilized in subterranean operations, particularly subterranean well completion and remedial operations. For example, hydraulic cement compositions are used in primary cementing operations whereby pipe strings, such as casings and liners, are cemented in well bores. In performing primary cementing, hydraulic cement compositions commonly are pumped into an annular space between the walls of a well bore and the exterior surface of a pipe string disposed therein. The cement composition is permitted to set in the annular space, thereby forming therein an annular sheath of hardened, substantially impermeable cement that substantially supports and positions the pipe string in the well bore, and that bonds the exterior surface of the pipe string to the walls of the well bore. Conventionally, two pumping methods have been used to place the cement composition in the annulus. First, the cement composition may be pumped down the inner diameter of the pipe string, out through a casing shoe and/or circulation valve at the bottom of the pipe string, and up through the annulus to a desired location. The direction in which the cement composition is pumped in this first method is called a conventional-circulation direction. Second, the cement composition may be pumped directly down the annulus, thereby displacing any well fluids present in the annulus by pushing them through the casing shoe and up the inner diameter of the pipe string. The direction in which the cement composition is pumped in this second method is called a reverse-circulation direction.
In reverse-circulation direction applications, it is sometimes undesirable for the cement composition to enter the inner diameter of the pipe string from the annulus through the casing shoe and/or circulation valve. For example, if an excessive volume of cement composition is permitted to enter the inner diameter of the pipe string, the cement composition may rise to a level equal to that of a hydrocarbon-bearing zone intended to be perforated. This may be problematic because it may prevent the subsequent placement of tools (e.g., perforating equipment) adjacent the hydrocarbon-bearing zone, which may prevent the perforation of the zone and subsequent production of hydrocarbons therefrom, unless the excess cement is drilled out. Accordingly, whenever a cement composition that is reverse-circulated into a subterranean annulus enters the inner diameter of the pipe string, the excess cement composition in the pipe string typically is drilled out before further operations are conducted. The drill-out procedure often requires additional time, labor, and expense that may be avoided by preventing the excess cement composition from entering the inner diameter of the pipe string through the casing shoe and/or circulation valve.
The present invention relates to subterranean cementing operations, and more particularly, to methods and systems for reverse-circulation cementing in subterranean formations.
An example of a method of the present invention is a method of cementing casing in a well bore, comprising: inserting a casing into the well bore, the casing having an inner diameter and an outer surface, an annulus being defined between the outer surface of the casing and an inner wall of the well bore; flowing an equilibrium fluid into the well bore; flowing a cement composition into the well bore after flowing the equilibrium fluid into the well bore; permitting the pressure in the annulus to reach equilibrium with the pressure in the inner diameter of the casing, such that flow of cement composition into the well bore ceases; and permitting the cement composition to set in the well bore.
Another example of a method of the present invention is a method of cementing casing in a well bore, comprising: inserting a casing into the well bore, the casing having an inner diameter and an outer surface, an annulus being defined between the outer surface of the casing and an inner wall of the well bore; flowing an equilibrium fluid into the well bore; flowing a cement composition into the well bore after flowing the equilibrium fluid into the well bore; monitoring the pressure in the inner diameter of the casing; discontinuing the flow of cement composition into the well bore upon determining that the pressure in the inner diameter of the casing has reached a desired value; and permitting the cement composition to set in the well bore.
Another example of a method of the present invention is a method of cementing casing in a well bore, comprising: inserting casing into the well bore; flowing a circulation fluid into the well bore; flowing a marker into the well bore at a desired time during the flowing of the circulation fluid into the well bore; determining when the marker reaches a desired location; monitoring a volume of circulation fluid after flowing the marker into the well bore, and before determining when the marker reaches a desired location; determining a volume of cement composition to be flowed into the well bore; flowing the determined volume of cement composition into the well bore; and permitting the cement composition to set in the well bore.
Another example of a method of the present invention is a method of cementing casing in a well bore, comprising: inserting casing into the well bore; flowing a volume of circulation fluid, comprising a marker, into the well bore, the volume of circulation fluid being about equal to an inside volume of the casing; flowing a cement composition into the well bore after flowing the volume of circulation fluid; determining when the marker reaches a desired location; discontinuing flowing the cement composition into the well bore; and permitting the cement composition to set in the well bore.
An example of a system of the present invention is a system for cementing casing in a well bore comprising: a casing inserted into the well bore and defining an annulus therebetween; a cement composition for flowing into at least a portion of the annulus; and an equilibrium fluid that is positioned within the inner diameter of the casing and balances the static fluid pressures between the inner diameter of the casing and the annulus.
Another example of a system of the present invention is a system for cementing casing in a well bore comprising: a casing inserted into the well bore and defining an annulus therebetween, the casing having an inner diameter; a circulation fluid for flowing into the well bore, the circulation fluid having a leading edge that comprises a marker, and having a trailing edge, wherein the flow of the circulation fluid and marker into the well bore facilitates determination of a volume of cement composition sufficient to fill a desired portion of the annulus; a cement composition for flowing into at least a portion of the annulus, the cement composition having a leading edge in fluid communication with the trailing edge of the circulation fluid; and a marker detector in fluid communication with fluid passing through the inner diameter of the casing.
The features and advantages of the present invention will be readily apparent to those skilled in the art upon a reading of the description of embodiments, which follows.
A more complete understanding of the present disclosure and advantages thereof may be acquired by referring to the following description taken in conjunction with the accompanying drawings, wherein:
While the present invention is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown in the drawings and are herein described. It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present invention as defined by the appended claims.
The present invention relates to subterranean cementing operations, and more particularly, to methods and systems for reverse-circulation cementing in subterranean formations. Generally, any cement compositions suitable for use in subterranean applications may be suitable for use in the present invention.
Referring to
One aspect of the present invention provides a method for pumping a cement composition into annulus 5 without permitting excessive flow of cement composition into the inside diameter of casing 3. In certain embodiments wherein the interior volume of casing 3 has not been calculated, a first step of the method may involve calculating the interior volume of casing 3. The interior volume of casing 3 equals the product of π multiplied by the square of the inside radius “r” of casing 3, multiplied by the length “h” of casing 3, as illustrated below:
V=πr2h EQUATION 1
Next, equilibrium fluid 11 (not shown in
In certain embodiments of the present invention, an operator may elect to fill less than the entire annulus 5 with cement composition 15. For example, this may be desirable when casing 3 comprises an intermediate casing string (e.g., a casing string having a depth of 10,000 feet, for example). In certain of these embodiments, an operator may determine an annular volume that is desired to be filled with cement composition 15 (e.g., a volume that is less than the total annular volume), and may determine a desired volume of equilibrium fluid 11 to be placed ahead of the desired volume of cement composition 15. For example, if casing 3 comprises an intermediate casing string having a depth of 10,000 feet, for example, the operator may determine that the lower 2,500 feet should be filled with cement composition 15. In such example, the volume of equilibrium fluid 11 that is to be placed ahead of cement composition 15 may be calculated such that it fills an equivalent height within casing 3 (e.g., 2,500 feet in this example wherein the density of equilibrium fluid equals the density of cement composition 15), and thus the uppermost height of equilibrium fluid 11 and the uppermost height of cement composition 15 would equal each other below the surface (e.g., 7,500 feet below the surface, in this example). Generally, in these embodiments wherein less than the entire annulus 5 may be filled with cement composition 15, the remaining volume of annulus 5 would comprise a fluid (e.g., a drilling fluid, spacer fluid, or equilibrium fluid 11, or the like) above cement composition 15 that is compatible with cement composition 15 and that has about the same, or greater, density as circulation fluid 30, thereby providing approximately equal hydrostatic pressures on both sides of casing 3. Of course, other combinations of fluid lengths and densities may exist where the density of equilibrium fluid 11 differs from the density of cement composition 15. Generally, the resultant hydrostatic pressure of the fluids placed in the formation ahead of cement composition 15, which fill the inside of casing 3, will approximately equal the resultant hydrostatic pressure of the fluids within annulus 5, including, inter alia, cement composition 15.
Referring to
As shown in
In alternative embodiments of the present invention, equilibrium fluid 11 may be heavier, or lighter, than cement composition 15. To ensure that the pressure indicated by pressure indicator 13 reads zero when the leading edge of cement composition 15 reaches casing shoe 4 (thereby indicating that cement composition 15 has been circulated into position in annulus 5, and that pumping of cement composition 15 may be discontinued), the combined hydrostatic pressure of circulation fluid 30 initially present in well bore 1 and equilibrium fluid 11 should equal the hydrostatic pressure of the volume of cement composition 15 that is desired to be placed in annulus 5. In one embodiment of the present invention, equilibrium fluid 11 may have a heavier density than the density of cement composition 15. The required volume of equilibrium fluid 11 (Vef11) first may be calculated according to the following equation:
Vef11=Vtot(ρcc15−ρcf30)/(ρef11−ρcf30) EQUATION 2
where Vtot is the interior volume of casing 3, ρcc15 is the density of cement composition 15, ρcf30 is the density of circulation fluid 30 in the well bore, and ρef11 is the density of equilibrium fluid 11. As noted earlier, from Equation 1, Vtot=πr2h, where r is the inside radius of casing 3 and h is the height or length of casing 3. The following example illustrates how the required volume of equilibrium fluid (Vef) is calculated.
For example, assume that casing 3 has a length of 2,000 feet, and an internal diameter of 5 inches. Assume further that the desired length of casing 3 to be cemented is 2,000 feet. Accordingly, the radius of casing 3 will be 2.5 inches. Thus, Vtot=H π r2=[(2000 feet)(3.1416)((2.5 inch)2/144)]/(5.614583)=48.6 barrels. Further assume that the desired cement composition 15 has a density of 80 lbs/ft3, that circulation fluid 30 has a density of 65 lbs/ft3, and that the desired equilibrium fluid 11 has a density of 100 lbs/ft3. Accordingly, applying EQUATION 2, Vef=Vtot(ρcc15−ρcf30)/(ρef11−ρcf30)=48.6 barrels (80 lbs/ft3−65 lbs/ft3)/(100 lbs/ft3−65 lbs/ft3)=20.8 barrels. Thus, in this example, 20.8 barrels of equilibrium fluid 11 would be required for use in order to ensure that the pressure displayed by pressure indicator 13 read zero when the leading edge of cement composition 15 reached casing shoe 4.
Where a relatively heavy equilibrium fluid 11 is used, it may be injected into annulus 5 immediately in front of cement composition 15. For example,
As shown in
As illustrated with reference to
As shown in
Marker detector 17 may be positioned in a variety of locations. In certain embodiments of the present invention, marker pills 16 are observed by marker detector 17 as they pass through return line 8. In certain embodiments of the present invention, marker detector 17 may be disposed such that it is in fluid communication with fluid passing through the inner diameter of casing 3. In certain embodiments of the present invention, marker detector 17 may be disposed such that it is in fluid communication with fluid passing through well head 2. In certain embodiments of the present invention, marker detector 17 may be disposed such that it is positioned in the inner diameter of casing 3 at about the mouth of well bore 1. In certain embodiments of the present invention, marker detector 17 may be disposed such that it is positioned in the inner diameter of casing 3, below the mouth of well bore 1. In certain embodiments of the present invention, marker detector 17 may be connected to a wireline (not shown) that is disposed within the inner diameter of casing 3, below the mouth of well bore 1. In certain embodiments of the present invention, marker detector 17 may be disposed such that it is positioned in the inner diameter of casing 3, at a depth within the upper 25% of the length of casing 3. In certain embodiments of the present invention, marker detector 17 may be disposed such that it is positioned in the inner diameter of casing 3, at a depth below about the upper 25% of the length of casing 3.
In certain embodiments of the present invention, more than one sample of tag fluids or marker pills 16 may be injected into annulus 5, and the volume of circulation fluid 30 injected between samples of tag fluids or marker pills 16 may be monitored.
In certain embodiments of the present invention wherein the inner volume of casing 3 is known, tag fluids or marker pills 16 may be injected into annulus 5 as circulation fluid 30 is pumped from truck 9, and, after flowing into annulus 5 a volume of circulation fluid 30 that is about equal to the inner volume of casing 3, cement composition 15 may be flowed into annulus 5. In certain of such embodiments, the arrival of tag fluids or marker pills 16 at marker detector 17 will signal the impending arrival of the leading edge of cement composition 15 at about the lowermost end of casing 3 (e.g., at about casing shoe 4), and will indicate that the flow of cement composition 15 into annulus 5 may be discontinued.
As shown in
Accordingly, an example of a method of the present invention is a method of cementing casing in a well bore, comprising: inserting a casing into the well bore, the casing having an inner diameter and an outer surface, an annulus being defined between the outer surface of the casing and an inner wall of the well bore; flowing an equilibrium fluid into the well bore; flowing a cement composition into the well bore after flowing the equilibrium fluid into the well bore; permitting the pressure in the annulus to reach equilibrium with the pressure in the inner diameter of the casing, such that flow of cement composition into the well bore ceases; and permitting the cement composition to set in the well bore.
Another example of a method of the present invention is a method of cementing casing in a well bore, comprising: inserting a casing into the well bore, the casing having an inner diameter and an outer surface, an annulus being defined between the outer surface of the casing and an inner wall of the well bore; flowing an equilibrium fluid into the well bore; flowing a cement composition into the well bore after flowing the equilibrium fluid into the well bore; monitoring the pressure in the inner diameter of the casing; discontinuing the flow of cement composition into the well bore upon determining that the pressure in the inner diameter of the casing has reached a desired value; and permitting the cement composition to set in the well bore.
Another example of a method of the present invention is a method of cementing casing in a well bore, comprising: inserting casing into the well bore; flowing a circulation fluid into the well bore; flowing a marker into the well bore at a desired time during the flowing of the circulation fluid into the well bore; determining when the marker reaches a desired location; monitoring a volume of circulation fluid after flowing the marker into the well bore, and before determining when the marker reaches a desired location; determining a volume of cement composition to be flowed into the well bore; flowing the determined volume of cement composition into the well bore; and permitting the cement composition to set in the well bore.
Another example of a method of the present invention is a method of cementing casing in a well bore, comprising: inserting casing into the well bore; flowing a volume of circulation fluid, comprising a marker, into the well bore, the volume of circulation fluid being about equal to an inside volume of the casing; flowing a cement composition into the well bore after flowing the volume of circulation fluid; determining when the marker reaches a desired location; discontinuing flowing the cement composition into the well bore; and permitting the cement composition to set in the well bore.
An example of a system of the present invention is a system for cementing casing in a well bore comprising: a casing inserted into the well bore and defining an annulus therebetween; a cement composition for flowing into at least a portion of the annulus; and an equilibrium fluid that is positioned within the inner diameter of the casing and balances the static fluid pressures between the inner diameter of the casing and the annulus.
Another example of a system of the present invention is a system for cementing casing in a well bore comprising: a casing inserted into the well bore and defining an annulus therebetween, the casing having an inner diameter; a circulation fluid for flowing into the well bore, the circulation fluid having a leading edge that comprises a marker, and having a trailing edge, wherein the flow of the circulation fluid and marker into the well bore facilitates determination of a volume of cement composition sufficient to fill a desired portion of the annulus; a cement composition for flowing into at least a portion of the annulus, the cement composition having a leading edge in fluid communication with the trailing edge of the circulation fluid; and a marker detector in fluid communication with fluid passing through the inner diameter of the casing.
Therefore, the present invention is well adapted to carry out the objects and attain the ends and advantages mentioned as well as those which are inherent therein. While the invention has been depicted, and described by reference to embodiments of the present invention, such a reference does not imply a limitation on the invention, and no such limitation is to be inferred. The invention is capable of considerable modification, alternation, and equivalents in form and function, as will occur to those ordinarily skilled in the pertinent arts and having the benefit of this disclosure. The depicted and described embodiments of the present invention are exemplary only, and are not exhaustive of the scope of the present invention. Consequently, the invention is intended to be limited only by the spirit and scope of the appended claims, giving full cognizance to equivalents in all respects.
Number | Date | Country | |
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Parent | 10973322 | Oct 2004 | US |
Child | 11862300 | Sep 2007 | US |