The invention includes systems and methods to treat fluids containing solid contaminants including the separation of solids from the liquids and/or gases in the fluid. The invention also includes systems and methods for forming enlarged particles from smaller particulates in the fluid to separate the particles from the rest of the fluid. Fluids treated with the invention include, for example, raw water (e.g., waste water, storm water, etc.).
Particulate contamination of fluids (i.e., liquids and gases) presents environmental and public health challenges on several fronts: Particulates, such as dust and soot contained in gaseous effluents, are generated in a wide variety of industries such as power generation, and waste incineration, among others. These particulates are believed to contribute to respiratory health problems such as asthma. Thus, there continues to be need for technologies that remove solid particulates from gaseous effluents that are released into the air.
Solid waste pollutants carried by water also present problems for the environment and public health. For example, stormwater being directed to waterways and seas is a major carrier of solid pollutants such as plastics, cans, tree branches, and animal feces, among other pollutants.
There have been many endeavors to capture solid pollutants being carried by gases and liquids to limit their damage and make the fluids available for use (e.g., potable water). In the case of stormwater, one method for capturing solid pollutants has been to place grates across drain outlets. Unfortunately, the grates must have openings that are sufficient to allow the water to pass through them even when solid pollutants are trapped against the grate. Typically, the openings have to be so large that substantial numbers of solid pollutants escape with the water. Even when the grates have relatively large openings, it is often still necessary to provide flow paths around the grate and/or over the grate to prevent buildup of water upstream of the drain. Such systems are inadequate to capture small particulates that are several times smaller than the size of the grate openings. Thus, there remains a need for technologies that can remove solids having a wide range of sizes from stormwater while maintaining a high throughput of treated water.
Solid waste pollutants carried by water also include human and animal waste transported by sewage systems. These systems often draw from the same water resources as municipal drinking water systems, whose capacities are increasingly stressed by human population growth. One way to reduce the competition for water resources between sewage and drinking water systems, is to convert waste water from the sewage systems into potable water for the drinking systems. Thus, there remains a need to develop systems and methods for waste water treatment that include the removal of solid wastes having a wide range of sizes in a high throughput, cost effective manner. These and other challenges facing the removal of solid pollutants from fluid streams are addressed by the present invention.
Embodiments of the invention include a system for treating a fluid that includes solids and particulates. The system includes a separation device that includes a chamber having an outlet and an inlet, and a separation panel within the chamber that is located above and is in fluid communication with the inlet. The separation panel includes a plurality of openings sized smaller than the solids and larger than the particulates. The separation panel also includes a plurality of deflectors to deflect the solids away from the separation panel while the fluid passes through the openings in the separation panel to remove the solids from the fluid. The inlet is preferably located tangentially to the separation panel. The system also includes a maturing area, in fluid communication with the separation device, to receive the fluid, where one or more additives are added to the fluid in the maturing area to create formed and enlarged particles from the particulates in the fluid. The formed and enlarged particles are removed from the fluid by the separation device.
Embodiments of the invention also include a system for producing pre-treated water from raw water containing solids for producing potable or municipal water. The system includes a separation device for separating particulates from said raw water. The separation device includes a chamber having an outlet and an inlet, and a separation panel within the chamber located above the inlet and in fluid communication with the inlet. The separation panel defines a separation chamber within the chamber, where the separation panel includes a plurality of openings, the openings being sized smaller than said particulates. The separation panel also includes a plurality of deflectors, where the deflectors deflect the particulates away from the separation panel while permitting said fluid to pass through the openings to separate the particulates from the fluid. The inlet is preferably located tangentially to the separation panel. The separation device also includes a washer for washing said particulates from the separation panel, where the washer is in fluid communication with a washing fluid source to supply the washer with washing fluid. The washer has one or more nozzles for directing the washing fluid towards the separation panel to wash the particles from the separation panel. When the washer directs the washing fluid towards the separation panel, one or more of the particles is washed from the separation panel. The system also includes a maturing area for receiving the raw water input and adding and mixing with the raw water one or more additives to induce, over a period of time, particle formation or enlargement of the solids in the raw water to produce matured raw water. The maturing area retains the raw water for a selected period of time to produce matured raw water, where the maturing area is in fluid communication with the separation device. When raw water enters the maturing area, the one or more additives is added to produce the formed or enlarged particles, and the separation device removes the formed or enlarged particles from the matured raw water to produce pre-treated water.
Embodiments of the invention also include a method for pre-treating raw water containing solids for producing potable or municipal water. The method includes the step of providing a maturing area for receiving the raw water input and adding and mixing with the raw water one or more additives to induce, over a period of time, particle formation or enlargement of said solids in the raw water to produce matured raw water. The maturing area retains the raw water for a selected period of time to produce matured raw water. The maturing area is in fluid communication with the separation device, and when raw water enters the maturing area, the one or more additives is added to the raw water to induce the formation or enlargement of solids. The method also includes the step of providing a separation device for separating the formed or enlarged solids from the matured water. The separation device includes a chamber having an outlet and an inlet, the chamber being in fluid communication with the maturing area. The separation device also includes a separation panel within the chamber located above and in fluid communication with the inlet, the separation panel defining a separation chamber within the chamber. The separation panel includes a plurality of openings, where the openings are sized smaller than the formed or enlarged solids. The separation panel also includes a plurality of deflectors, where the deflectors deflect the formed or enlarged solids away from the separation panel while permitting the fluid through the openings to separate the formed or enlarged solids from the fluid. The inlet is preferably located tangentially to the separation panel. The method also includes the step of introducing the raw water into the maturation area, where the raw water matures to become matured water in which formed or enlarged solids are suspended. The method also includes passing the matured water to the separation device, where the separation device separates some or substantially all of the formed or enlarged solids from the matured water to produce pre-treated water for producing municipal or potable water.
Additional features are set forth in part in the description that follows, and in part will become apparent to those skilled in the art upon examination of the following specification or may be learned by the practice of the invention. The features and advantages of the invention may be realized and attained by means of the instrumentalities, combinations, and methods particularly pointed out in the appended claims.
FIGS. 2A-G show a screen washing system according to embodiments of the invention.
Exemplary separation panels may be formed from materials generally known as expanded metal or non-metal meshes, or formed by molding or punching similarly shaped panels having the features described herein. Fluid enters continuous deflection separation device 180 via an inlet 220, in the direction of arrow 190, wherein the inlet curves into chamber 210. Water and entrained particles are presented through inlet 220 into separation chamber 210, which is defined by separation panel 205, wherein the generally cylindrical configuration of separation panel 205 imparts a circular flow to the fluid within the confines of separation chamber 209, in the direction shown by arrow 203. As the fluid flows across the surface of separation panel 205, particles 101 are deflected in towards the center of separation chamber 210, whereas the fluid carrying the particles 101 can flow in direction 103 through separation panel 205 into chamber 209 and out outlet 230 along the path indicated by arrow 200.
The resulting arrangement causes an accumulation of particles within the separation chamber as fluid flows through device 180, thus retaining some or all of the particles introduced into device 180 through inlet 220. At some point, it may be desired to remove accumulated particles by aspiration or draining of contents of separation chamber 210, as will be discussed further below. Fluid pressure at inlet 220 may be created by gravity flow, or by pumping fluid into device 180, or by withdrawing fluid from outlet 230.
In general, particles larger in size than opening 103 are trapped within the confines of the separation chamber for removal from separation chamber 210, as described below. Circular motion (as depicted by arrow 203) of the fluid within separation chamber 210 facilitates the trapping of particles by continuously deflecting the particles into the center of separation chamber 210, away from separation panel 205, thus making separation panel 205 substantially self-cleaning when in use. Particles trapped within separation chamber 210 may continue moving by the circular flow, as depicted by arrow 203, until they settle under gravity. Floatable particles may be retained on the surface, or accumulate in a suspension to the extent that the fluidic nature of the fluid changes. For example, the effective viscosity of the fluid may prevent its passage through openings 103 at a rate to cause sufficient overall flow through device 180 at a rate to sustain circular motion of the fluid as depicted by arrow 203. Meanwhile, particles and fluid able to pass through openings 103 may exit device 180 through outlet 230.
FIGS. 2A-D show different views of two different types of elements that can be used to assist in the cleaning of separation panel 205 and facilitate the movement of particles out of separation chamber 210 via sump outlet 360.
In another embodiment,
The inlet of the separation device may be in fluid communication with the separation device, and thus the separation panel, in any suitable manner known in the art. For instance, the inlet may be located above, below, or concurrently with the separation panel so as to direct the influent flow above, below, or substantially concurrent with the panel level. In one embodiment, the inlet is configured so as to bring influent flow into the separation device tangentially to, and below the level of the separation panel. Further, the inlet may be configured so as to be below the invert elevation of the up-stream pipe of the separation device.
Without intending to be limited by theory, providing influent flow below the level of the separation panel substantially eliminates the condition of direct screening during the initial operation of a separation device, e.g., during start-up, after cleaning, or after draining. In flocking applications, this may be desirable because a substantial amount of floc may be extruded through the screen during the period of direct screening, thus requiring a period of recycled flow to the maturation tank or the inlet.
In addition, there may be improved solids capture due, at least in part, to the centrifugal force of the inlet, which forces heavier-than-water solids to the wall of the inlet section and down onto the floor, where the solids move into the sump and are captured. This initial solids capture reduces the amount of solids that are moving along the separation panel surface. The loss of solids through the separation panel may thereby be further reduced. Moreover, improved deflective functionality is observed where the solids are most concentrated, i.e., near the bottom of the separation panel.
Now, with reference to
As shown in
Where more purified fluids are required at the conclusion of the filtration procedure, it is possible for the outlet from a first device according to the invention to feed into the inlet for a second device, and therefore, for the fluid to be filtered sequentially by two or more such devices, arranged in series. In such an arrangement, the size of the openings in the separation panels for the second and subsequent separators could be sequentially (and increasingly) smaller, so that each subsequent separator removes increasingly finer particles. Hence, by this arrangement, very high, or indeed, any desired level of filtration or purification could be achieved. Alternatively, for high-throughput filtration, two or more devices may be banked in parallel to provide higher throughput than a single unit.
While much of the foregoing description of the embodiments has been concerned with apparatus for separating particles entrained in liquids it is to be understood that the invention may also be used for the separation of solids entrained in gases. Operation of gas/solid separators constructed in accordance with embodiments of the invention, may include a sealed unit separator that slows or prevents the undesired escape of gases undergoing filtration. Sealing the unit may also be utilized in liquid/solid separators constructed in accordance with the present invention. In this way, solid matter entrained in exhaust gases and gaseous emissions from various manufacturing plants may be filtered in much the same way as solid-bearing liquids are treated according to embodiments of apparatuses and methods of the present invention.
Each of the additive sources may be under the global control of controller panel 270, which may be under the direction of computer unit 280. Controller panel 270 and/or computer unit 280 may further be in communication with inlet control valve/pump 320 and/or outlet control valve/pump 330 for regulating flow of fluid from maturation area 110 through device 180 and onto optional storage tank 260, which serves to store treated, or pre-treated fluid (if downstream processing is to occur).
One of ordinary skill in the art would realize that other configurations of pumps and valves may be utilized to regulate the flow of fluids through device 180. Treated fluid from storage tank 240 may optionally be tapped to supply washing element 370 during a separation panel washing cycle. Valves 370a and 360a may also be controlled by controller panel to empty sump 187 and wash separation panel 205 during a separation panel wash cycle.
After a selected period of time washing, valve or pump 370a closes or stops the flow of washing fluid flowing through washing arm 370, and drain valve 360 closes. With separation device 180 in a clean state, the apparatus is now ready to continue operation by opening valves 320 and 330 to once again establish flow through separation device 180. During the separation panel washing mode, fluid coming into the apparatus accumulated within the maturing area 110. Furthermore, fluid to wash separation panel 210 may be derived from holding tank 240 through a fluid connection (not shown) with valve or pump 370a.
Potable water pre-treatment systems according to embodiments of the invention were used to treat raw water in three different locations. The systems could treat about 3 to about 5 liters/second (i.e., about 70,000 to about 115,000 gallons per day) of raw surface water as pretreatment for drinking water use. Tables 1-3 show operating conditions for each location were the systems were tested:
Performance of this demonstration unit has been as good or better as the performance of full-scale conventional-technology water pre-treatment facilities. The continuous deflective separation systems described herein may also be designed with scale-up methods for facilities of varying capacity. These scale-up methods can be used to design drinking water pre-treatment facilities of larger capacities as well.
Those skilled in the art will readily appreciate that the apparatus and methods of the present invention are capable of being put to many different uses, and that they embrace many modifications and variations. It should be understood that the spirit and scope of the present invention is in no way limited to the particular details of the embodiments described herein, but also extends to, and is determined by, reference to the features described by the appended claims.
Also, the words “comprise,” “comprising,” “include,” “including,” and “includes” when used in this specification and in the following claims are intended to specify the presence of stated features, integers, components, or steps, but they do not preclude the presence or addition of one or more other features, integers, components, steps or groups.
This application is a continuation-in-part of U.S. application Ser. No. 10/848,974, filed May 18, 2004, entitled “SYSTEMS FOR THE REMOVAL OF SOLIDS FROM FLUIDS AND METHODS OF USING THE SAME”, which claims the benefit of U.S. Provisional Application No. 60/471,677 filed May 18, 2003, entitled “POTABLE WATER PRE-TREATMENT APPARATUS AND METHODS FOR USING THE SAME” the entire contents of which are herein incorporated by reference. The application is also related to U.S. Pat. No. 5,788,848, issued Aug. 4, 1998, and U.S. Pat. No. 6,511,595, issued Jan. 28, 2003, both of which are entitled “APPARATUS AND METHODS FOR SEPARATING SOLIDS FROM FLOWING LIQUIDS OR GASES” and both of which are hereby incorporated by reference for all purposes, and the specific purposes described therein and herein.
Number | Date | Country | |
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60471677 | May 2003 | US |
Number | Date | Country | |
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Parent | 10848974 | May 2004 | US |
Child | 11134085 | May 2005 | US |