The present disclosure relates generally to wireless power transfer, and more specifically to devices, systems, and methods for controlling the amount of charge provided to a charge-receiving element in a series-tuned resonant system.
Remote systems, such as vehicles, have been introduced that include locomotion power derived from electricity received from an energy storage device such as a battery. For example, hybrid electric vehicles include on-board chargers that use power from vehicle braking and traditional motors to charge the vehicles. Vehicles that are solely electric generally receive the electricity for charging the batteries from other sources. Battery electric vehicles (electric vehicles) are often proposed to be charged through some type of wired alternating current (AC) such as household or commercial AC supply sources. The wired charging connections require cables or other similar connectors that are physically connected to a power supply. Cables and similar connectors may sometimes be inconvenient or cumbersome and have other drawbacks. Wireless charging systems that are capable of transferring power in free space (e.g., via a wireless field) to be used to charge electric vehicles may overcome some of the deficiencies of wired charging solutions.
A wireless charging system for electric vehicles may require transmit and receive couplers to be aligned within a certain degree to achieve an acceptable amount of charge transfer from the transmit coupler (the charge-producing element) to the receive coupler (the charge-receiving element). Power regulation related to both the charge-producing element and to the charge-receiving element can be challenging. One structure for providing effective charge transfer between the charge-producing element and the charge-receiving element is referred to as a series-series system. The term “series-series” refers to the circuit structure of the resonant circuit in each of the charge-producing element and the charge-receiving element that when located in particular relation to each other facilitate wireless power transfer. Typically, output power is regulated by the charge-producing element (the “primary side”). Unfortunately, controlling the output power only at the primary side makes it difficult to accommodate variations in coupling range and a wide range of battery voltage.
There is a need for systems, devices, and methods related to controlling the amount of charge provided to a charge-receiving element. Moreover, a need exists for devices, systems, and methods for power control within an electric vehicle wireless charging system.
Various implementations of systems, methods and devices within the scope of the appended claims each have several aspects, no single one of which is solely responsible for the desirable attributes described herein. Without limiting the scope of the appended claims, some prominent features are described herein.
Details of one or more implementations of the subject matter described in this specification are set forth in the accompanying drawings and the description below. Other features, aspects, and advantages will become apparent from the description, the drawings, and the claims. Note that the relative dimensions of the following figures may not be drawn to scale.
One aspect of the subject matter described in the disclosure provides a device for controlling the amount of charge provided to a charge-receiving element in a series-tuned resonant system having a series-tuned resonant charge-receiving element configured to generate a secondary voltage and a secondary current, the series-tuned resonant charge-receiving element comprising a switchable circuit responsive to a first control signal, the switchable circuit configured to alternate between providing the secondary voltage and the secondary current to a charge-receiving element and preventing the secondary voltage and the secondary current from being provided to the charge-receiving element.
The various features illustrated in the drawings may not be drawn to scale. Accordingly, the dimensions of the various features may be arbitrarily expanded or reduced for clarity. In addition, some of the drawings may not depict all of the components of a given system, method or device. Finally, like reference numerals may be used to denote like features throughout the specification and figures.
The detailed description set forth below in connection with the appended drawings is intended as a description of exemplary embodiments and is not intended to represent the only embodiments in which the invention may be practiced. The term “exemplary” used throughout this description means “serving as an example, instance, or illustration,” and should not necessarily be construed as preferred or advantageous over other exemplary embodiments. The detailed description includes specific details for the purpose of providing a thorough understanding of the exemplary embodiments. In some instances, some devices are shown in block diagram form.
Wirelessly transferring power may refer to transferring any form of energy associated with electric fields, magnetic fields, electromagnetic fields, or otherwise from a transmitter to a receiver without the use of physical electrical conductors (e.g., power may be transferred through free space). The power output into a wireless field (e.g., a magnetic field) may be received, captured by, or coupled by a “receiving coil” to achieve power transfer.
An electric vehicle is used herein to describe a remote system, an example of which is a vehicle that includes, as part of its locomotion capabilities, electrical power derived from a chargeable energy storage device (e.g., one or more rechargeable electrochemical cells or other type of battery). As non-limiting examples, some electric vehicles may be hybrid electric vehicles that include besides electric motors, a traditional combustion engine for direct locomotion or to charge the vehicle's battery. Other electric vehicles may draw all locomotion ability from electrical power. An electric vehicle is not limited to an automobile and may include motorcycles, carts, scooters, and the like. By way of example and not limitation, a remote system is described herein in the form of an electric vehicle (EV). Furthermore, other remote systems that may be at least partially powered using a chargeable energy storage device are also contemplated (e.g., electronic devices such as personal computing devices and the like).
The electric vehicle 112 may include a battery unit 118, an electric vehicle coupler 116, and an electric vehicle wireless charging unit 114. The electric vehicle wireless charging unit 114 and the electric vehicle coupler 116 constitute the electric vehicle wireless charging system. In some diagrams shown herein, the electric vehicle wireless charging unit 114 is also referred to as the vehicle charging unit (VCU). The electric vehicle coupler 116 may interact with the base coupler 104a for example, via a region of the electromagnetic field generated by the base coupler 104a.
In some exemplary embodiments, the electric vehicle coupler 116 may receive power when the electric vehicle coupler 116 is located in an energy field produced by the base coupler 104a. The field may correspond to a region where energy output by the base coupler 104a may be captured by the electric vehicle coupler 116. For example, the energy output by the base coupler 104a may be at a level sufficient to charge or power the electric vehicle 112. In some cases, the field may correspond to the “near field” of the base coupler 104a. The near-field may correspond to a region in which there are strong reactive fields resulting from the currents and charges in the base coupler 104a that do not radiate power away from the base coupler 104a. In some cases the near-field may correspond to a region that is within about ½π of wavelength of the base coupler 104a (and vice versa for the electric vehicle coupler 116) as will be further described below.
Local distribution center 130 may be configured to communicate with external sources (e.g., a power grid) via a communication backhaul 134, and with the base wireless charging system 102a via a communication link 108. The base common communication unit (BCC) as shown in some diagrams herein may be part of the local distribution center 130.
In some embodiments the electric vehicle coupler 116 may be aligned with the base coupler 104a and, therefore, disposed within a near-field region simply by the electric vehicle operator positioning the electric vehicle 112 such that the electric vehicle coupler 116 comes in sufficient alignment relative to the base coupler 104a. Alignment may be said sufficient when an alignment error has fallen below a tolerable value. In other embodiments, the operator may be given visual feedback, auditory feedback, or combinations thereof to determine when the electric vehicle 112 is properly placed within the tolerance area for wireless power transfer. In yet other embodiments, the electric vehicle 112 may be positioned by an autopilot system, which may move the electric vehicle 112 until sufficient alignment is achieved. This may be performed automatically and autonomously by the electric vehicle 112 without or with only minimal driver intervention. This may possible with an electric vehicle 112 that is equipped with a servo steering, radar sensors (e.g., ultrasonic sensors), and intelligence for safely maneuvering and adjusting the electric vehicle. In still other embodiments, the electric vehicle 112, the base wireless charging system 102a, or a combination thereof may have functionality for mechanically displacing and moving the couplers 116 and 104a, respectively, relative to each other to more accurately orient or align them and develop sufficient and/or otherwise more efficient coupling there between.
The base wireless charging system 102a may be located in a variety of locations. As non-limiting examples, some suitable locations include a parking area at a home of the electric vehicle 112 owner, parking areas reserved for electric vehicle wireless charging modeled after conventional petroleum-based filling stations, and parking lots at other locations such as shopping centers and places of employment.
Charging electric vehicles wirelessly may provide numerous benefits. For example, charging may be performed automatically, virtually without driver intervention and manipulations thereby improving convenience to a user. There may also be no exposed electrical contacts and no mechanical wear out, thereby improving reliability of the wireless power transfer system 100. Manipulations with cables and connectors may not be needed, and there may be no cables, plugs, or sockets that may be exposed to moisture and water in an outdoor environment, thereby improving safety. There may also be no sockets, cables, and plugs visible or accessible, thereby reducing potential vandalism of power charging devices. Further, since the electric vehicle 112 may be used as distributed storage devices to stabilize a power grid, a convenient docking-to-grid solution may help to increase availability of vehicles for vehicle-to-grid (V2G) operation.
The wireless power transfer system 100 as described with reference to
As a further explanation of the vehicle-to-grid capability, the wireless power transmit and receive capabilities may be configured to be reciprocal such that either the base wireless charging system 102a can transmit power to the electric vehicle 112 or the electric vehicle 112 can transmit power to the base wireless charging system 102a. This capability may be useful to stabilize the power distribution grid by allowing electric vehicles 112 to contribute power to the overall distribution system in times of energy shortfall caused by over demand or shortfall in renewable energy production (e.g., wind or solar).
With reference to
The base resonant circuit 206 (including the base coupler 204 and tuning capacitor C1) and the electric vehicle resonant circuit 222 (including the electric vehicle coupler 216 and tuning capacitor C2) may be tuned to substantially the same frequency. The electric vehicle coupler 216 may be positioned within the near-field coupling mode region of the base coupler and vice versa, as further explained below. In this case, the base coupler 204 and the electric vehicle coupler 216 may become coupled to one another such that power may be transferred from the base coupler 204 to the electric vehicle coupler 216. The series capacitor C2 may be provided to form a resonant circuit with the electric vehicle coupler 216 that resonates substantially at the operating frequency. The series-tuned resonant circuit 222 should be construed as being exemplary. In another, embodiment, the capacitor C2 may be coupled with the electric vehicle coupler 216 in parallel. In yet other embodiments, the electric vehicle resonant circuit 222 may be formed of several reactive elements in any combination of parallel or series topology. Element k(d) represents the mutual coupling coefficient resulting at coil separation d. Equivalent resistances Req,1 and Req,2 represent the losses that may be inherent to the base and electric vehicle couplers 204 and 216 and the tuning (anti-reactance) capacitors C1 and C2, respectively. The electric vehicle resonant circuit 222, including the electric vehicle coupler 216 and capacitor C2, receives and provides the power P2 to an electric vehicle power converter 238 of an electric vehicle charging system 214.
The electric vehicle power converter 238 may include, among other things, a LF-to-DC converter configured to convert power at an operating frequency back to DC power at a voltage level of the power sink 218 that may represent the electric vehicle battery unit. The electric vehicle power converter 238 may provide the converted power PLDC to the power sink 218. The power supply 208, base power converter 236, and base coupler 204 may be stationary and located at a variety of locations as discussed above. The electric vehicle power sink 218 (e.g., the electric vehicle battery unit), electric vehicle power converter 238, and electric vehicle coupler 216 may be included in the electric vehicle charging system 214 that is part of the electric vehicle (e.g., electric vehicle 112) or part of its battery pack (not shown). The electric vehicle charging system 214 may also be configured to provide power wirelessly through the electric vehicle coupler 216 to the base wireless power charging system 202 to feed power back to the grid. Each of the electric vehicle coupler 216 and the base coupler 204 may act as transmit or receive couplers based on the mode of operation.
While not shown, the wireless power transfer system 200 may include a load disconnect unit (LDU) to safely disconnect the electric vehicle power sink 218 or the power supply 208 from the wireless power transfer system 200. For example, in case of an emergency or system failure, the LDU may be triggered to disconnect the load from the wireless power transfer system 200. The LDU may be provided in addition to a battery management system for managing charging to a battery, or it may be part of the battery management system.
Further, the electric vehicle charging system 214 may include switching circuitry (not shown) for selectively connecting and disconnecting the electric vehicle coupler 216 to the electric vehicle power converter 238. Disconnecting the electric vehicle coupler 216 may suspend charging and also may change the “load” as “seen” by the base wireless power charging system 202 (acting as a transmitter), which may be used to “cloak” the electric vehicle charging system 214 (acting as the receiver) from the base wireless charging system 202. The load changes may be detected if the transmitter includes a load sensing circuit. Accordingly, the transmitter, such as the base wireless charging system 202, may have a mechanism for determining when receivers, such as the electric vehicle charging system 214, are present in the near-field coupling mode region of the base coupler 204 as further explained below.
As described above, in operation, during energy transfer towards the electric vehicle (e.g., electric vehicle 112 of
As stated, an efficient energy transfer occurs by transferring energy via an electromagnetic near-field rather than via electromagnetic waves in the far field, which may involve substantial losses due to radiation into the space. When in the near field, a coupling mode may be established between the transmit coupler and the receive coupler. The space around the couplers where this near field coupling may occur is referred to herein as a near field coupling mode region.
While not shown, the base power converter 236 and the electric vehicle power converter 238 if bidirectional may both include for the transmit mode an oscillator, a driver circuit such as a power amplifier, a filter and matching circuit, and for the receive mode a rectifier circuit. The oscillator may be configured to generate a desired operating frequency, which may be adjusted in response to an adjustment signal. The oscillator signal may be amplified by a power amplifier with an amplification amount responsive to control signals. The filter and matching circuit may be included to filter out harmonics or other unwanted frequencies and match the impedance as presented by the resonant circuits 206 and 222 to the base and electric vehicle power converters 236 and 238, respectively. For the receive mode, the base and electric vehicle power converters 236 and 238 may also include a rectifier and switching circuitry.
The electric vehicle coupler 216 and base coupler 204 as described throughout the disclosed embodiments may be referred to or configured as “conductor loops”, and more specifically, “multi-turn conductor loops” or coils. The base and electric vehicle couplers 204 and 216 may also be referred to herein or be configured as “magnetic” couplers. The term “coupler” is intended to refer to a component that may wirelessly output or receive energy for coupling to another “coupler.”
As discussed above, efficient transfer of energy between a transmitter and receiver occurs during matched or nearly matched resonance between a transmitter and a receiver. However, even when resonance between a transmitter and receiver are not matched, energy may be transferred at a lower efficiency.
A resonant frequency may be based on the inductance and capacitance of a resonant circuit (e.g. resonant circuit 206) including a coupler (e.g., the base coupler 204 and capacitor C1) as described above. As shown in
As described above, according to some embodiments, coupling power between two couplers that are in the near field of one another is disclosed. As described above, the near field may correspond to a region around the coupler in which mainly reactive electromagnetic fields exist. If the physical size of the coupler is much smaller than the wavelength related to the frequency, there is no substantial loss of power due to waves propagating or radiating away from the coupler. Near-field coupling-mode regions may correspond to a volume that is near the physical volume of the coupler, typically within a small fraction of the wavelength. According to some embodiments, magnetic couplers, such as single and multi-turn conductor loops, are preferably used for both transmitting and receiving since handling magnetic fields in practice is easier than electric fields because there is less interaction with foreign objects, e.g., dielectric objects and the human body. Nevertheless, “electric” couplers (e.g., dipoles and monopoles) or a combination of magnetic and electric couplers may be used.
The base wireless charging system 302 includes a base controller 342 and the electric vehicle charging system 314 includes an electric vehicle controller 344. The base controller 342 may provide a base charging system communication interface to other systems (not shown) such as, for example, a computer, a base common communication (BCC), a communications entity of the power distribution center, or a communications entity of a smart power grid. The electric vehicle controller 344 may provide an electric vehicle communication interface to other systems (not shown) such as, for example, an on-board computer on the vehicle, a battery management system, other systems within the vehicles, and remote systems.
The base communication system 372 and electric vehicle communication system 374 may include subsystems or modules for specific application with separate communication channels and also for wirelessly communicating with other communications entities not shown in the diagram of
In some embodiments, electric vehicle controller 344 may also include a battery management system (BMS) (not shown) that manages charge and discharge of the electric vehicle principal and/or auxiliary battery. As discussed herein, base guidance system 362 and electric vehicle guidance system 364 include the functions and sensors as needed for determining a position or direction, e.g., based on microwave, ultrasonic radar, or magnetic vectoring principles. Further, electric vehicle controller 344 may be configured to communicate with electric vehicle onboard systems. For example, electric vehicle controller 344 may provide, via the electric vehicle communication interface, position data, e.g., for a brake system configured to perform a semi-automatic parking operation, or for a steering servo system configured to assist with a largely automated parking “park by wire” that may provide more convenience and/or higher parking accuracy as may be needed in certain applications to provide sufficient alignment between base and electric vehicle couplers 304 and 316. Moreover, electric vehicle controller 344 may be configured to communicate with visual output devices (e.g., a dashboard display), acoustic/audio output devices (e.g., buzzer, speakers), mechanical input devices (e.g., keyboard, touch screen, and pointing devices such as joystick, trackball, etc.), and audio input devices (e.g., microphone with electronic voice recognition).
The wireless power transfer system 300 may include other ancillary systems such as detection and sensor systems (not shown). For example, the wireless power transfer system 300 may include sensors for use with systems to determine a position as required by the guidance system (362, 364) to properly guide the driver or the vehicle to the charging spot, sensors to mutually align the couplers with the required separation/coupling, sensors to detect objects that may obstruct the electric vehicle coupler 316 from moving to a particular height and/or position to achieve coupling, and safety sensors for use with systems to perform a reliable, damage free, and safe operation of the system. For example, a safety sensor may include a sensor for detection of presence of animals or children approaching the base and electric vehicle couplers 304, 316 beyond a safety radius, detection of metal objects located near or in proximity of the base or electric vehicle coupler (304, 316) that may be heated up (induction heating), and for detection of hazardous events such as incandescent objects near the base or electric vehicle coupler (304, 316).
The wireless power transfer system 300 may also support plug-in charging via a wired connection, for example, by providing a wired charge port (not shown) at the electric vehicle charging system 314. The electric vehicle charging system 314 may integrate the outputs of the two different chargers prior to transferring power to or from the electric vehicle. Switching circuits may provide the functionality as needed to support both wireless charging and charging via a wired charge port.
To communicate between the base wireless charging system 302 and the electric vehicle charging system 314, the wireless power transfer system 300 may use in-band signaling via base and electric vehicle couplers 304, 316 and/or out-of-band signaling via communications systems (372, 374), e.g., via an RF data modem (e.g., Ethernet over radio in an unlicensed band). The out-of-band communication may provide sufficient bandwidth for the allocation of value-add services to the vehicle user/owner. A low depth amplitude or phase modulation of the wireless power carrier may serve as an in-band signaling system with minimal interference.
Some communications (e.g., in-band signaling) may be performed via the wireless power link without using specific communications antennas. For example, the base and electric vehicle couplers 304 and 316 may also be configured to act as wireless communication couplers or antennas. Thus, some embodiments of the base wireless charging system 302 may include a controller (not shown) for enabling keying type protocol on the wireless power path. By keying the transmit power level (amplitude shift keying) at predefined intervals with a predefined protocol, the receiver may detect a serial communication from the transmitter. The base power converter 336 may include a load sensing circuit (not shown) for detecting the presence or absence of active electric vehicle power receivers in the near-field coupling mode region of the base coupler 304. By way of example, a load sensing circuit monitors the current flowing to a power amplifier of the base power converter 336, which is affected by the presence or absence of active power receivers in the near-field coupling mode region of the base coupler 304. Detection of changes to the loading on the power amplifier may be monitored by the base controller 342 for use in determining whether to enable the base wireless charging system 302 for transmitting energy, to communicate with a receiver, or a combination thereof.
To enable wireless high power transfer, some embodiments may be configured to transfer power at a frequency in the range from 10-150 kHz. This low frequency coupling may allow highly efficient power conversion that may be achieved using solid state switching devices. In some embodiments, the wireless power transfer systems 100, 200, and 300 described herein may be used with a variety of electric vehicles 112 including rechargeable or replaceable batteries.
It may be useful for a coupler of the electric vehicle (e.g., electric vehicle coupler 116) to be integrated flush with a bottom side of the electric vehicle battery unit or the vehicle body so that there are no protrusive parts and so that the specified ground-to-vehicle body clearance may be maintained. This configuration may require some room in the electric vehicle battery unit dedicated to the electric vehicle wireless power subsystem. Beside the charger-to-battery wireless power interface 426 that may provide wireless power and communication between the electric vehicle 412 and the ground-based wireless charging unit, the electric vehicle battery unit 422 may also provide a battery-to-EV contactless interface 428, as shown in
In some embodiments, and with reference to
With reference to
Furthermore, the disclosed embodiments are applicable to parking lots having one or more parking spaces or parking areas, wherein at least one parking space within a parking lot may comprise the base wireless charging system 102a, in the following also referred to a charging base 102. In some embodiments, the charging base 102 may just comprise the base coupler 104a and the residual parts of the base wireless charging system are installed somewhere else. For example, a common parking area can contain a plurality of charging bases, each in a corresponding parking space of the common parking area. Guidance systems (not shown in
As discussed above, the electric vehicle charging unit 114 may be placed on the underside of the electric vehicle 112 for transmitting/receiving power to/from the base wireless charging system 102a. For example, the electric vehicle coupler 116 may be integrated into the vehicles underbody preferably near a center position providing maximum safety distance in regards to electromagnetic field exposure and permitting forward and reverse parking of the electric vehicle.
During a charging cycle of the electric vehicle 112, the base wireless charging system 102a of the wireless power transfer system 100 with reference to
To enhance the efficiency of a wireless power transfer system 100, the electric vehicle 112 may be aligned (e.g., using a magnetic field) along an X direction and a Y direction to enable the electric vehicle coupler 116 within the electric vehicle 112 to be adequately aligned with the base coupler 104 within an associated parking area. In order to achieve maximum power under regulatory constraints (e.g., electromagnetic field strength limits) and maximum transfer efficiencies, the alignment error between the base coupler 104a and the electric vehicle coupler 116 may be set as small as possible.
Guidance systems (such as the guidance systems 362 and 364, described above with respect to
Guidance systems may include various approaches. In one approach, guidance may include assisting an electric vehicle operator in positioning the electric vehicle on the “sweet spot” using a display or other optical or acoustic feedback based on determining a position and/or direction of the electric vehicle coupler relative to the base coupler. In another approach, guidance may include direct and automatic guiding of the vehicle based on determining a position and/or direction of the electric vehicle coupler 116 relative to the base coupler 104.
For determining a position and/or direction, various approaches may apply such as electromagnetic wave-based approaches (e.g., radio-based methods, using microwave wideband signals for propagation time measurements and triangulation), acoustic wave-based approaches (e.g., using ultrasonic waves for propagation time measurements and triangulation) optical or quasi-optical approaches (e.g., using optical sensors and electronic cameras), inertia-based approaches (e.g., using accelerometers and/or gyrometers), air pressure-based approaches (e.g., for determining floor level in a multi-story car park), inductive-based approaches (e.g., by sensing a magnetic field as generated by a WPT base coupler or other dedicated inductive loops).
In a further approach, guidance may include mechanical-based approaches (e.g., vehicle wheel guides, tracks or stops). In yet another approach, guidance may include any combination of above approaches and methods for guidance and determining a position and/or direction. The above guidance approaches may also apply for guidance in an extended area, e.g., inside a parking lot or a car park requiring a local area positioning system (e.g., indoor positioning) in which positioning refers to determining a position and/or direction.
A positioning or localization method may be considered practical and useful if it works reliably in all conditions as experienced in an automotive environment indoors (where there is no reception of a global satellite-based navigation system, such as GPS) and outdoors, in different seasonal weather conditions (snow, ice, water, foliage), at different day times (sun irradiation, darkness), with signal sources and sensors polluted (dirt, mud, dust, etc.), with different ground properties (asphalt, ferroconcrete), in presence of vehicles and other reflecting or obstructing objects (wheels of own vehicle, vehicles parked adjacent, etc.) Moreover, for the sake of minimizing infrastructure installation complexity and costs, methods not requiring installation of additional components (signal sources, antennas, sensors, etc.) external to the physical units of the base wireless charging system 302 (with reference to
In one embodiment of an inductive-based approach and with reference to
In one aspect, sensing the magnetic field beacon signal may solely provide an alignment score that is representative for the WPT coupling but it may not be able to provide a vehicle operator with more information (e.g., an actual alignment error and how to correct in case of a failed parking attempt). In this aspect, the WPT coil of base and electric vehicle couplers may be used for generating and sensing the magnetic field and coupling efficiency between base and electric vehicle coupler may be determined by measuring the short circuit current or the open circuit voltage of the sensing WPT coil knowing the field generating current. The current required in this alignment (or measuring) mode may be lower than that typically used for normal WPT and the frequency may be the same.
In another aspect and with reference to
In a different aspect, sensing a magnetic near field may also apply for positioning (guidance) outside a parking stall in an extended area, e.g., inside a car park. In this aspect, magnetic field sources may be road-embedded in the access aisles or drive ways.
In an embodiment of an electromagnetic-based approach, a guidance system may use ultra-wide band (UWB) technology. Techniques based on UWB technology operating at microwaves, e.g., in the K-Band (24 GHz) or E-Band (77 GHz) frequency range (for automotive use) have the potential of providing sufficient temporal resolution, enabling accurate ranging and mitigation of multi-path effects. A positioning method based on UWB may be robust enough to cope with wave propagation effects such as obstruction (e.g., obstruction by vehicle wheels), reflection (e.g. reflection from vehicles parked adjacent), diffraction as expected in a real environment assuming antennas integrated into at least one of the physical units of the base wireless charging system 102, the physical units of the electric vehicle wireless charging unit 114 and the vehicle coupler 116 as shown in
In one embodiment, either the base wireless charging system 102 or the electric vehicle 112 may emit and receive UWB signals from a plurality of integrated antennas sufficiently spaced to enable accurate triangulation. In one exemplary aspect, one or more UWB transponders are used onboard the electric vehicle 112 or in the base wireless charging system 102, respectively. A relative position can be determined by measuring signal round-trip delays and by performing triangulation.
In another aspect, either the base wireless charging system 102 or the electric vehicle 112 may emit UWB signals from a plurality of integrated antennas sufficiently spaced to enable accurate triangulation. A plurality of UWB receivers are mounted either on the electric vehicle 112 or are integrated into the base wireless charging system 102, respectively. Positioning is performed by measuring relative time of arrival (ToA) of all received signals and triangulation, similarly to a satellite-based positioning system (GPS).
In one aspect, UWB transceivers as part of the base wireless charging system 102 or an onboard system of the electric vehicle 112 may be also used (reused) for detection of foreign objects in a critical space, e.g., where the magnetic field as generated by the base wireless charging system 102 exceeds certain safety levels. These objects may be dead objects, e.g., metal objects subject to eddy current heating or living objects such as humans or animals subject to excessive magnetic field exposure.
In an exemplary embodiment, the electric vehicle power converter 738 comprises circuitry configured to rectify and control the amount of power transferred from the base resonant circuit 206 to the electric vehicle resonant circuit 222. The electric vehicle power converter 738 is an illustrative embodiment of the electric vehicle power converter 238 of
In an exemplary embodiment, the electric vehicle power converter 738 comprises diodes 702 and 704, diodes 706 and 708, switches 712 and 714, a load element 716 represented as an inductance, and a load element 718 represented as a capacitance. A DC charging signal is provided over connection 722, and is represent by a characteristic battery voltage, VLDC and by a characteristic current, Ibat. In an exemplary embodiment, the diodes 706 and 708 can be the body diode of switches 712 and 714, respectively. Therefore, the current going through diode 706 and switch 712 is considered together and the current going through diode 708 and switch 714 is considered together.
The switch 712 (also referred to as “S1”) is operated in accordance with a control signal Vg1 (also shown graphically in
A comparator 739 samples the current I2 to determine the zero crossing information of the current I2, and provides a synchronization (“Synch”) signal over connection 742 to the PWM generator 732. The Synch signal on connection 742 represents the zero crossings of the current I2.
A vehicle side controller (“VEH. CONT”) 726 receives the output voltage VLDC and the current Ibat and provides a control signal to the PWM generator 732 over connection 728. The control signal on connection 728 is adjusted by the vehicle side controller 726 so that the PWM generator 732 operates at a duty cycle which allows the electric vehicle power converter 738 to output power at the desired power level requested by the load (battery) represented by any of the load element 716, the current in the output 722 and the power sink 218. The control signal provided by the vehicle side controller 726 on connection 728 provides the information on the required PWM duty cycle to the PWM generator 732. Alternatively, the vehicle side controller 726 may also use other input signals, such as a measure of the base coil current(not shown) to further limit or control the output power and or current.
The electric vehicle power converter 738 may include, among other things, a LF-to-DC (low frequency to direct current) converter configured to convert power at an operating frequency back to DC power at a voltage level of the power sink 218 that may represent the electric vehicle battery unit. The electric vehicle power converter 738 may provide the converted power PLDC to the power sink 218. The power supply 208, base power converter 236, and base coupler 204 may be stationary and located at a variety of locations as discussed above. The electric vehicle power sink 218 (e.g., the electric vehicle battery unit), electric vehicle power converter 738, and electric vehicle coupler 216 may be included in the electric vehicle charging system 714 that is part of the electric vehicle (e.g., electric vehicle 112) or part of its battery pack (not shown). The electric vehicle charging system 714 may also be configured to provide power wirelessly through the electric vehicle coupler 216 to the base wireless power charging system 202 to feed power back to the grid. Each of the electric vehicle coupler 216 and the base coupler 204 may act as transmit or receive couplers based on the mode of operation.
In an exemplary embodiment, the base wireless power charging system 202 comprises a controller 741 coupled to the base power converter 236 over connection 742. In an exemplary embodiment, the controller 741 is configured to control the inverter duty cycle of the base power converter 236. In an exemplary embodiment, the controller 741 can be configured to provide a control signal to the base power converter 236 over connection 742 to control the input voltage, Vi, thereby controlling the current, I2.
The timing diagram 800 also shows a trace 812 representing the control signal Vg1, and a trace 814 representing the control signal, Vg2. The trace 816 represents the current, ID1 through the diode 702 and a trace 818 representing the current, IS1 through the diode 706 and the switch 712. The trace 822 represents the current, ID2 through the diode 704 and a trace 824 representing the current, IS2 through the diode 708 and the switch 714.
The trace 826 represents the DC current, Idc and the trace 828 represents the current going to the battery, Ibat.
In an exemplary embodiment, the switches 712 and 714 are synchronously switched with the current I2 according to a controllable clamping period θ 830 (shown in traces 812 and 814 of
When the switch S1712 is closed, the current I2 is shunted around the diode 706 and flows through the switch S1712 and the diode 708 and circulates only in the AC resonant path formed by L2 and C2. When the switch S2714 is closed, the current I2 is shunted around the diode 708 and flows through the switch S2714 and the diode 706 and circulates only in the AC resonant path formed by L2 and C2. When both of the switches S1712 and S2714 are closed, the current I2 is shunted around the diodes 706 and 708 and flows through the switches S1712 and S2714 and circulates only in the AC resonant path formed by L2 and C2 When the switches 712 and 714 are open, the current I2 flows through the diodes 706 and 708, and to the output 722 through the diodes 702 and 704 as a DC current Idc. Varying the clamping period θ 830 regulates the average DC output current by controlling the duration that the switches 712 and 714 are open and closed.
X=ωM (1)
The current in the base coil and the vehicle coil is then described by:
Equation (3) illustrates that the series-series tuned system has a controlled output current source characteristic and its fundamental component is controlled by the inverter voltage and the characteristic impedance. As the coil inductance is relatively large for its designed input and output voltage, the harmonic content in both coil current are very small and hence it is neglected and only using the fundamental component for ease of design calculation.
AC Switching Operating Mode
With an output current source characteristic, the current I2 is used as a synchronizing signal for switching S1 (712) and S2 (714), shown in
At t0, I2 turns positive. Switch S1 (712) is turned on and I2 is forced to circulate through S1 (712) and S2 (714), through the diode 708, as illustrated in
At t1 (when the end of the switch clamping interval θ (830) is reached), S1 (712) is turned off and I2 flows through D1 (702) and S2 (714) to transfer power to the DC side as illustrated in
At T/2, I2 turns negative so that D1 (702) turns off softly. Switch S2 (714) is turned on and I2 recirculates through S2 (714) and S1 (712), through diode 706, as illustrated in
At t2 (when the end of the switch clamping interval θ (830) is reached), S2 (714) is turned off and I2 flows through D2 (704) and S1 (712) to transfer power to the DC side as illustrated in
At T, the same sequence as begun at time t0 occurs for the next period.
The illustrated AC switching control changes both magnitude of Vout and its phase between Vout and I2. This generates additional reactive power in the system while regulating its output power. The magnitude of this additional reactive power is controlled by the clamping angle θ (830) which is also used to control output power. Therefore the magnitude of this reactive load cannot be varied independently with the output power. The series-series AC switching output characteristic can then be described by:
Using equation (5) and (6), the AC switching circuitry can be modelled by a variable reactive and resistive load as shown in
The fundamental voltage expression for the base inverter voltage Vi_1 is given by:
where VSDC is the dc input voltage of the base inverter and φ is the inverter conduction angle.
By combining equation (3), (5) and (7), the output power can be expressed by:
Equation (8) describes the real power delivery of the system is controlled by the base inverter dc voltage (VSDC) and the vehicle side output dc voltage (Vdc) and their corresponding switching duty cycle (φ and 0 for the base inverter and vehicle side controller, respectively). This equation demonstrates the power delivery from the primary side converter 236 to the vehicle battery is controlled by either or both concurrently of the base inverter voltage Vi_1 and Vout on the secondary side. By using the AC switching on both zero crossing of the vehicle coil current, the output reactive load can then be controlled independently from the real power regulation.
The circuit traces 816 and 818, and 822 and 824 show how the diodes 702 and 704 remain “soft” turned off, which is beneficial and allows circuit implementation using silicon (Si) diode technology. The diodes 702 and 704 are “quasi-soft” switched. The body diodes 706 and 708 conduct the negative period of current IS1 and IS2 respectively and both turn on and turn off softly. The switches 712 and 714 are quasi-soft switched because the turn on transition occurs while its corresponding body diode is in conduction, and therefore the switch is turned on softly. However, the switches are hard turned off as shown in traces 818 and 824.
First Alternative Operating Mode
This first alternative operating mode is similar to the AC switching operation discussed above, but the switching sequence is in the reversed direction. The timing diagram is shown in
At t0, I2 turns positive. S1 (712) remains turned off and I2 flows through D1 (702) and S2 (714) and diode (708) to transfer power to the DC side as illustrated in
At t1 (when the end of the switch opening interval (π−|θ|) is reached), switch S1 (712) is turned on and I2 is forced to circulate through S1 (712) and S2 (714), through the diode 708, as illustrated in
At T/2, I2 turns negative, S2 (714) remains turned off and I2 flows through D2 (704) and the body diode 706 of S1 (712) to transfer power to the DC side as illustrated in
At t2 (when the end of the switch opening interval (π−|θ|) is reached), switch S2 (714) is turned on and 12 is forced to circulate through S2 (714) and the diode 706 of S1 (712) as illustrated in
At T, I2 turns positive. The same sequence as t0 occurs for the next period. While the body diode 708 of S2 (714) is conducting, S2 (714) can be turned off softly between T and T+(T/2).
The output real and reactive power expression of this first alternative mode operation is the same as the first AC mode as shown by Equations (8) and (9) above.
The range of θ for the AC mode is 0 to −π and the range of θ for the first alternative mode is 0 to π.
With the output real and reactive power variation characteristic given by equation 8 and 9 the AC switching circuitry operating in the first alternative mode can be modelled by a variable inductor and resistive load as shown in
Second Alternative Operating Mode (Dual Edge Switching)
Dual edge switching operation is a combination of the first and second modes described above. In both the first AC mode and the first alternative mode, only one edge of the PWM signal is controlled to regulate its output power. Consequently, the amount of generated reactive load at the AC output is determined by θ which is mainly used to regulate the real output power. Therefore, the generated output reactive load cannot be varied independently from the output real power regulation.
In order to separate the output reactive load control from the output real power control, the rising edge and falling edge of the gate drive PWM signal for switch S1 (712) and S2 (714) are controlled individually. The timing diagram of the dual edge switching is shown in
At t0, I2 turns positive. The switch S1 (712) is turned on and I2 is forced to circulate through S1 (712) and diode 708 of S2 (714) as illustrated in
At t1 (when the end of the switch clamping interval θ2 is reached), S1 (712) is turned off and I2 flows through D1 (702) and diode 708 of S2 (714) to transfer power to the DC side as illustrated in
At t2 (when the end of the switch opening interval (π−2−01) is reached), the switch S1 (712) is turned on and I2 is forced to circulate through S1 (712) and diode 708 of S2 (714) as illustrated in
At T/2, I2 turns negative. The switch S2 (714) is turned on and I2 recirculates through S2 (714) and diode 706 of S1 (712) as illustrated in
At t3 (when the end of the switch clamping interval θ2 is reached), S2 (714) is turned off and I2 flows through D2 (704) and diode 706 of S1 (712) to transfer power to the DC side as illustrated in
At t4 (when the end of the switch opening interval (π−02−01) is reached), the switch S2 (714) is turned on and I2 is forced to circulate through S2 (714) and diode 706 of S1 (712) as illustrated in
At T, I2 turns positive. The switch S2 (714) is turned off and S1 (712) is turned on. The same sequence as t0 occurs for the next period.
The illustrated dual edge AC switching control has independent control of the magnitude of Vout and its phase between Vout and I2. Therefore, the polarity and magnitude of the additional reactive power in the system can be varied independently with the output power control. The dual edge AC switching system can be modelled by a variable output reactive load (±jXload) with a variable resistive load as shown in
The controllable clamping periods θ1 and θ2 are defined as having a value range between 0 to π and where θ1+θ2=π.
With both Vdc and VSDC being fixed and the primary side inverter conduction angle φ is fixed, using equation (11) and (12) the relationship between Pout, VArout and θ1 and θ2 can be expressed by:
P
out ∝ cos(θ1)+cos(θ2) (13)
VAr
out ∝ sin(θ1)−sin(θ2) (14)
Equations (13) and (14) illustrate that varying θ1 and θ2 individually, allows the freedom of controlling the output power Pout and output reactive load VArout independently.
In block 2002, a control signal based on a controllable clamping period prevents secondary voltage and secondary current from reaching a charge-receiving element.
In block 2004, a control signal based on a controllable clamping period provides secondary voltage and secondary current to a charge-receiving element.
The various operations of methods described above may be performed by any suitable means capable of performing the operations, such as various hardware and/or software component(s), circuits, and/or module(s). Generally, any operations illustrated in the Figures may be performed by corresponding functional means capable of performing the operations.
Information and signals may be represented using any of a variety of different technologies and techniques. For example, data, instructions, commands, information, signals, bits, symbols, and chips that may be referenced throughout the above description may be represented by voltages, currents, electromagnetic waves, magnetic fields or particles, optical fields or particles, or any combination thereof.
The various illustrative logical blocks, modules, circuits, and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, computer software, or combinations of both. To clearly illustrate this interchangeability of hardware and software, various illustrative components, blocks, modules, circuits, and steps have been described above generally in terms of their functionality. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the overall system. The described functionality may be implemented in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the embodiments of the invention.
The various illustrative blocks, modules, and circuits described in connection with the embodiments disclosed herein may be implemented or performed with a general purpose processor, a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), a Field Programmable Gate Array (FPGA) or other programmable logic device, discrete gate or transistor logic, discrete hardware components, or any combination thereof designed to perform the functions described herein. A general purpose processor may be a microprocessor, but in the alternative, the processor may be any conventional processor, controller, microcontroller, or state machine. A processor may also be implemented as a combination of computing devices, e.g., a combination of a DSP and a microprocessor, a plurality of microprocessors, one or more microprocessors in conjunction with a DSP core, or any other such configuration.
The steps of a method or algorithm and functions described in connection with the embodiments disclosed herein may be embodied directly in hardware, in a software module executed by a processor, or in a combination of the two. If implemented in software, the functions may be stored on or transmitted over as one or more instructions or code on a tangible, non-transitory computer-readable medium. A software module may reside in Random Access Memory (RAM), flash memory, Read Only Memory (ROM), Electrically Programmable ROM (EPROM), Electrically Erasable Programmable ROM (EEPROM), registers, hard disk, a removable disk, a CD ROM, or any other form of storage medium known in the art. A storage medium is coupled to the processor such that the processor can read information from, and write information to, the storage medium. In the alternative, the storage medium may be integral to the processor. Disk and disc, as used herein, includes compact disc (CD), laser disc, optical disc, digital versatile disc (DVD), floppy disk and blu ray disc where disks usually reproduce data magnetically, while discs reproduce data optically with lasers. Combinations of the above should also be included within the scope of computer readable media. The processor and the storage medium may reside in an ASIC. The ASIC may reside in a user terminal. In the alternative, the processor and the storage medium may reside as discrete components in a user terminal.
For purposes of summarizing the disclosure, certain aspects, advantages and novel features of the inventions have been described herein. It is to be understood that not necessarily all such advantages may be achieved in accordance with any particular embodiment of the invention. Thus, the invention may be embodied or carried out in a manner that achieves or optimizes one advantage or group of advantages as taught herein without necessarily achieving other advantages as may be taught or suggested herein.
Various modifications of the above described embodiments will be readily apparent, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
This application claims the benefit of U.S. Provisional Patent Application No. 62/076,512, entitled “Systems, Methods and Apparatus Related To Wireless Electric Vehicle Charging Including Controlling The Amount Of Charge Provided To A Charge-Receiving Element,” filed Nov. 7, 2014, the contents of which are hereby incorporated by reference in their entirety.
Number | Date | Country | |
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62076512 | Nov 2014 | US |