The present disclosure generally relates to the field of musical instruments, particularly wind instruments.
Musical instruments that generate sound by forced air, such as saxophones, clarinets, trumpets, flutes, bassoons, oboes, trombones, have vents that the musician closes and opens via a key mechanism to control the flow of moisture or air through the musical instrument from the musician's breath. Names for these vents vary but include “tone hole,” “key pad,” “valve key,” “water key,” “drain valve,” “whisper key,” etc. For the purposes of this disclosure we will refer to these openings simply as vents.
A musician utilizes a key touch to operate a key mechanism to raise and lower one or more pads that opens or closes onto one or more vents to form a seal. When a musical instrument is not being played, some of the pads are in an open position and some of the pads are in a closed position. This configuration is referred to as a normal position of the pad for the purposes of this disclosure. For example, the normal position of the pad for the low D-sharp vent of an alto saxophone is closed, i.e., normally closed; the normal position of the pad for the G vent of a flute is open, i.e., normally open. The pad, usually made of leather or leather-like materials, covers a corresponding vent when closed and forms a tight seal. The contact area of the pad that seals onto the vent is called a “seat.”
As an instrument is played, moisture and bacteria collects on the pads and around the vents. When a pad's normal position is closed on the vent, that pad and vent collect moisture and bacteria more quickly. As a result, pads that remain normally closed on vents degrade and stick more often than pads that are designed to remain normally open until the musician closes them. The closed vent can also degrade faster than open vents resulting in corrosive damage and costly repair to the instrument. A sticky pad can cause mechanical malfunctions and interfere with a musician's use of an instrument and affect the quality of the music that can be produced. Musicians therefore have to replace normally closed pads more often than normally open pads.
Some musicians will place a reed from the mouthpiece of a wind instrument, such as a saxophone or clarinet, between a vent and pad to help expose the pad to air. Reeds are typically cut from cane or other fine grained woods, with one flat side and one contoured side. One end of the contoured side is sloped to a thin end point to form the vamp and the other side is rounded along its length to conform to a ligature clamping mechanism of the mouthpiece. The slope of the vamp can make it difficult to properly position/center the reed over a vent hole and maintain that position, as movement of the instrument can cause the reed to lose contact with the vent wall and fall into the vent opening or touch the pad seat causing damage. The flat side of the reed can also cause the reed to slip around and fall out between the pad and vent. The smooth surface of the reed, which makes the reed more comfortable for a player to put in their mouth, also promotes slippage. Reeds are often made from porous cane that can retain moisture, which does not promote drying, and can promote bacterial growth.
U.S. Pat. No. 7,439,430 illustrates an alternative solution to a reed, a flexible wire that has a first end that wraps around the body of the musical instrument and a second end that presses down on a key touch, the finger controls used by a musician to play different notes. By pressing down on a key touch, any pads corresponding to the key touch that are normally closed would be forced open by an amount equal to the pressure applied by the second end. While the flexible wire will work on some key touches of some instruments, it is not a universal solution that can be used on multiple different instruments because many instruments have too much key mechanism in the way for the first end to wrap around the body while also being able to apply sufficient pressure at the second end to keep a key touch pressed down. Further, as the wire extends beyond the perimeter of the instrument, that is designed to fit within a tightly padded case when not in use, it may not be possible to safely put the instrument with the wires attached into the case. Additionally, abrasive damage to the instrument finish may occur over time due to the wire contact and pressure points.
The present disclosure describes systems for raising pads on musical instruments to prevent pads from sealing corresponding vents and to increase air flow around the pads and body forming the vents so as to enable drying. One system is a vent spanner device that is placed between a pad and its corresponding vent to create an air gap so that air can flow across the pad and into the instrument. The vent spanner comprises a vent spanner bar or section and one or more of a positioning feature and/or a retention feature. A positioning feature may include a vent centering feature which visually identifies a centered position and/or mechanically ensures a centered position. Retention features engage the vent and/or pad and/or resonator to maintain the vent spanner's position and stability while keeping the pad raised. Retention features includes raised or depressed areas, structural shapes, adhesives and the like. Vent spanners can also have a protuberance or other raised or depressed areas on the vent spanner section, which contact the pad or the resonator, and can be positioned by the vent centering feature to avoid contact with a seat of the pad. Variations of the vent spanner device include different shapes and configurations, interchangeable and movable protuberances, a handle for easier manipulation, etc. Vent spanners can be made of virtually any material sufficient to withstand the downward force of a pad, and permit airflow between the pad and vent. Vent spanners can also include anti-bacterial and anti-microbial agents coated on or embedded in the material of the vent spanners.
Another system for raising pads to enable drying and air flow is a pad prop device. A pad prop creates an air gap between a pad and vent when placed against a key mechanism (other than a key touch), or a key mechanism and a musical instrument body. The pad prop's structure is designed to maintain sufficient mechanical friction and remain fixed when positioned to prevent the pad from sealing the vent and to increase air flow around the pad and body. Such designs include various longitudinally tapered and curved pad prop, a wedge-shape pad prop, a crutch-shaped pad prop, an L-shaped pad prop, a wedge-shaped device linked to a body tenon, end piece or other part of the instrument, etc. Pad props can have raised or depressed texturing to increase contact friction, a recessed neck and button top, and cavities and/or inner hollow areas for storage.
A linkage feature can connect one or more vent spanners and/or pad props. The linkage feature can be a string, strap, a cord, a chain, a beaded cord, or rigid member, such as a rod. The linkage feature can also assist in device storage. For example, a strap can have holes to accommodate a pad prop with a button, or the linkage feature can connect directly to the body of an instrument or to an end piece, such as an end cap, end plug, or tenon cap that can hold the devices and/or attach to the instrument. Linkage features, vent spanners and pad props can each individually or collectively include textured surfaces, anti-bacterial, anti/microbial and/or contain dehumidifying and other agents. Another variation is a flat finger tab that links one or more vent spanners.
TERMS: Various terms used in the present disclosure are described as follow, although such terms may have other descriptions included in the present disclosure or may otherwise be described in the art. Terms not listed here may also have meanings described in the present disclosure or may otherwise be described in the art.
“Body” includes any part of the musical instrument used for the generation of sound, or the surface along which, or through which, the sound resonates and/or travels. The body includes the structure through which the forced air and/or sound vibrations flow. The body may include, for example, the mouthpiece, the neck, the body tube, the valves, the vents, the bell, the bow, the tenon, etc. For example, if the musical instrument is a saxophone, the body of the instrument includes the reed, neck, body tube, vents, bow and bell.
“Key Mechanism” includes the key cup and all other pieces that form part of the musical instrument, aside from the body, the key touches and the pads, which are controlled by or facilitate control by the key touches. Key mechanisms generally couple the key touches to the key cups to facilitate the opening and/or closing of pads over vents, but supporting and ancillary devices are also included in the definition of key mechanism. For example if the musical instrument is a saxophone, the key mechanism would include all ribs, posts, rods, arms, key tabs, springs, key cups, bumpers, guards, feet, levers, auxiliary levers, rests, a lyre holder, connected to any other part of the key mechanism, etc.
“Key Touch” includes the portion of a musical instrument that is commonly illustrated in student fingering charts that a musician would touch with their fingers in order to perform a scale and to operate the instrument.
“Key Cup” includes the portion of the key mechanism that holds the pad.
“Key Arm” includes a portion of the key mechanism connected to a key cup or directly to a pad, including, but not limited to a lever.
“End Piece” includes a device auxiliary to the musical instrument that attaches to the musical instrument. This includes, but is not limited to, a plug, cap, end cap, end plug, tenon cap, mute, bell clips, clamps or fasteners to the body, anything interacting with a lyre holder, a removable lyre holder attached to the body or key mechanism, or inserts that interact with a mortis, tenon or bell of the body, etc.
“Musical Instrument” includes any woodwind, brasswind, pipe instrument, or any other instrument that employs vents and pads to control the flow of gas or liquid through the instrument.
“Pad” includes any material intended to seal the vent of a musical instrument other than the key cup. This may include, but is not limited to, pads made of leather, felt, cork, gut skin, synthetic rubbers, fabrics, metal, plastic, etc.
“Vent” includes any opening of a musical instrument that can be sealed by a pad to control the flow of gas or liquid through that opening.
“Seat” includes the area of a pad that directly contacts the vent surface.
“Resonator” includes any material mounted to the surface of a pad or the surface of a key cup (surrounded by a pad) facing a vent, regardless of whether the material exhibits resonant behavior, and is typically centered relative to the pad. This may include, but is not limited to, rivets, plates, washers, fasteners for open-hole (French) flute pads, pad mounting hardware such as pad snaps and nuts, etc.
The present disclosure includes cost effective devices and methods for keeping vents open and enabling pads to dry away from vents, thereby reducing pad rot and stick and malfunctions of the musical instrument. The present disclosure includes various embodiments of vent spanners, various embodiments of pad props, and various embodiments for joining one or more of these devices via a linkage feature.
TEST RESULTS: A non-public, confidential test was performed on two identical Selmer “Liberty” model alto saxophones over a 129 day period, where vent spanners, pad props and linkage features were used on one saxophone and not the other. Both saxophones had identical cases and were bought from the same product lot on the same day. Both saxophones were unpacked and checked for proper mechanical function. Both saxophones were used by a professional teaching musician during private practice and instruction of students, in either case without exposing the public to any aspects of the present disclosure. The saxophone not used with vent spanners, pad props and linkage features was labeled “Sax A” and the saxophone used with vent spanners, pad props and linkage features was labeled “Sax B.” Sax A and Sax B were used alternately during each playing session, during which a smartphone was used to log usage date, play duration, and mechanical performance. Over the 129 day test period, Sax A was used for a total of 76.2 hours and Sax B for a total of 77.2 hours.
After each playing session with Sax A, Sax A was put into its case with a factory supplied end plug and stored until next use. After each playing session with Sax B, pad props, vent spanners and linkage features were used on Sax B prior to storage in its case until next use. Sax B pad props were used to open the pads of the low D-sharp, low C-sharp and G-sharp keys. Sax B vent spanners, connected via a linkage feature connected to an end plug, were used to open the pads of high D, high D-sharp, high E, high F and high F-sharp keys. Both saxophones were stored at room temperature in the same storage room when not in use. When stored, the cases for each saxophone were both placed in one of four resting positions: case hinge down, case bottom down, case top down, and left side down. Table 1 includes the results of mechanical performance during the course of the 129 day trial:
Vent Spanners
A vent spanner is a device that can be placed between a vent and a pad so as to create an air gap between the pad and vent that prevents the pad from sealing the vent and increases air flow around the pad and body. The increased airflow around the pad and vent helps them to dry after being played and reduces pad rot, sticky buildup and mechanical malfunction, either immediately after storage or during play, as illustrated in TABLE 1. An embodiment of a vent spanner is illustrated in
The vent spanner may also be a rigid mesh or grid, such as a series of very thin crisscrossed bar shaped sections or crisscrossed wires that are bent in such a way as to separate the pad from the vent and allow airflow around the body and pad. In an embodiment, the vent spanner section 100 spans the width of the vent 106 and contacts substantially diametrically opposed regions of the vent 106, although such contact is not required as long as the vent spanner will remain in substantially the same position once it has been properly placed. Hence, a vent spanner may be attached to one side of a vent, such as through a clip or other mechanical connection, adhesive or other fastening means, and still prevent the pad from sealing the vent and allow for increased air flow. The vent spanner may also include a handle 108 to ease placement and removal, as well as to facilitate linkage as further described herein, and a positioning feature, such as the protuberance 110 on the first or upper surface as further described below. As illustrated by the side view and the perspective view of
Some pads 102 include a resonator 202, as illustrated from the side view of a vent spanner in
In one example, the protuberance 110 is located on the first surface of the vent spanner section. This centering feature also assists in creating a greater air gap between the pad and the vent for air flow and drying purposes, with or without a resonator (although ideally, the protuberance should not be in direct contact with the pad so as to enable the entire pad to dry). As illustrated in the top view of
In an embodiment, illustrated in
In an alternative embodiment, illustrated in
Other examples of the retention feature located on the second or bottom surface of the vent spanner section is shown in
Designs for a retention feature include a plurality of concentric protuberances 3400 such as circular raised ribs that expand upon the length of the vent spanner section 3402, such as illustrated in
The side cross-section view of
As noted, the first surface 1104 and the second surface 1106 may be formed of any rigid material, such as plastic, metal or even wood. Polypropylene or food grade, bisphenol A (BPA) free plastics may be used in an embodiment. If wood or other porous material is used, a coating or treatment may also be used to prevent moisture absorption. Plastic materials may also include one or more additives that include antimicrobial and/or antibacterial agents, such as 2/9 AG2O.(P2O5.ZnO)m.(2CaO.3B2O3)n, which is sold under the brand name MILLION KILLER by Shanghai Wako Chemical Col., Ltd., of China, and which contains silver ion particles in a glass network structure that are slowly released over time and allow the plastic material to which they are added retain an antimicrobial effect for an extended period of time.
The end cross-section views of
Vent spanners can be designed to fit multiple instruments, keys, vent sizes, and orientations.
Vent Spanners can be made of any material that can span across a vent to hold the pad open with a greater upward force than the downward force of the pad.
Pad Props
Pad props also serve to hold open one or more pads over vents of musical instruments, but without getting between the pads and the vents like a vent spanner. With a pad prop, the shape of the pad prop is used as a type of wedge or similar structure that can be placed in-between key mechanisms or the key mechanism and the body to hold a pad open and create an air gap between one or more pads and vents for increased air flow. This increases air flow around the pad and vent, thereby allowing them to dry after being played and reducing pad rot, sticky buildup, bacterial and microbial development, body material degradation, and instrument malfunction. A pad prop is not a part, or component of, a musical instrument body, and can be made of any material or shape that would be sufficient to enable the pad prop to be placed against the key mechanism and/or body of a musical instrument, or both, with sufficient friction or mechanical hold necessary to hold one or more pads in a fixed open position.
An embodiment of a pad prop is illustrated by the many different views in
Another embodiment of a pad prop is illustrated in
Examples of different uses for pad props with different instruments are illustrated in
Pad props can be designed to fit multiple instruments, keys, vent sizes, and orientations.
As illustrated in
It should also be noted that pad prop 4000 in
In another embodiment, the pad prop 3700, circled by the dashed line 3702, and shown enlarged, is crutch-shaped, as seen in
Another alternative embodiment includes a wedge or other shaped pad prop 4100 that fits between the top of the G-sharp tab 4102 (mounted under the G-sharp key touch 4104) and the bottom of the low C-sharp key touch 4106, such as illustrated in
In another embodiment, illustrated in
Pad props may also serve as a container for small items related to the instrument. In an embodiment, illustrated in
Linkage Feature
As noted above, one or more vent spanners and/or pad props may be connected by a linkage feature. The linkage feature unites the devices to decrease accidental loss of small parts, helps secure the devices to the instrument and adds material that the musician can hold when placing and removing the devices. A linkage feature may be flexible, such as a chain, string, cord, elastic band, etc., or may be rigid, via rods or other armatures that substantially match the configuration of specific instrument bodies and key mechanisms, such as illustrated in
As noted, in an embodiment, the linkage feature may be a strap with holes to fit the recessed neck 3802 and button top 3804 of pad prop 3800 that accommodate the holes in the strap, as shown in
In another embodiment, the pad prop and strap may each contain magnets to connect the components together. For example, as illustrated in
Pad props for these, and other, embodiments can be stamp cut from sheets of material, such as foam or cork, such as sheet 4910 of
A pad prop and linkage feature may also be used for storage. As illustrated in
All devices and features described in the current disclosure can be made of materials including but not limited to: wood, cork, metal, polymeric material, plastic, rubber, silicone, silica or other desiccants, resin, paper, fiber, textile, cloth, leather, bone, stone, mineral, magnetic materials, composite or additive manufacturing processes. For example, eco-friendly and/or cost-efficient materials, such as bamboo may be used. For another example, as previously mentioned, anti-bacterial and anti-microbial materials such as silver-ion derived anti-microbial plastics could be used to further retard bacterial growth on the instrument or devices.
Vent spanners 5600 illustrated in
The devices and methods described above may be applied to vents, pads, and key mechanism of many different types of musical instruments including, but not limited to:
SAXOPHONES
OBOE
CLARINET
BASS CLARINET
BASSOON
FLUTE
BRASSWIND INSTRUMENTS
In an embodiment, a vent spanner for a musical instrument comprises a vent spanner section configured to contact a vent of a body of the musical instrument and to raise a pad for sealing the vent, the vent spanner section having one or more of a positioning feature and a retention feature, the vent spanner section being configured to prevent the pad from sealing the vent and to increase air flow around the pad and body.
In the embodiment, the vent spanner section includes a first surface and a second surface substantially opposite the first surface, the positioning feature including one or more of a visual indicator on one or more of the first surface and the second surface, a textured pattern on all or part of one or more of the first surface and the second surface, and one or more raised or depressed areas on all or part of one or more of the first surface and the second surface. In the embodiment, wherein the one or more raised areas include a protuberance positioned to engage a portion of one or more of the pad and a resonator. In the embodiment, wherein the one or more raised areas include a protuberance, and wherein a position of the protuberance is movable along the first surface. In the embodiment, wherein the first surface includes a slot formed in the first surface in which the protuberance is movably positioned. In the embodiment, further comprising a retention feature on the second surface, wherein the second surface further includes the slot, wherein the retention feature includes at least one protuberance for engaging the vent, and wherein the at least one protuberance is movably positionable within the slot.
In the embodiment, wherein the protuberance is removable connected to the first surface. In the embodiment, wherein the protuberance includes a plurality of interchangeable protuberances, wherein each protuberance is of a different size. In the embodiment, wherein the protuberance includes a spring.
In the embodiment, wherein the vent spanner section includes a first surface and a second surface substantially opposite the first, the retention feature including one or more of a textured pattern on all or part of one or more of the first surface and the second surface, one or more raised or depressed areas on all or part of one or more of the first surface and the second surface, a material forming one or more of the first surface and the second surface that configures one or more of the first surface and the second surface to exert sufficient friction on the vent to prevent the vent spanner from slipping out between the vent and the pad, and a material coating one or more of the first surface and the second surface that configures one or more of the first surface and the second surface to exert sufficient friction on the vent to prevent the vent spanner from slipping out between the vent and the pad.
In the embodiment, wherein vent spanner section includes a first surface and a second surface, wherein the first surface and the second surface have sides along a length of the vent spanner section, wherein first surface includes a raised area along all or part of the first surface, and wherein one or both of the first surface and the second surface's sides are configured to engage the vent as the retention feature.
In the embodiment, further comprising a handle connected to the vent spanner section.
In the embodiment, wherein the retention feature is configured to engage a vent and position the vent spanner section in relation to the vent. In the embodiment, wherein the vent spanner section includes a vent facing surface and the retention feature includes one or more raised areas positioned on the vent facing surface to be inside or outside of the walls of the vent. In the embodiment, wherein the vent spanner section includes a vent facing surface and the retention feature includes at least one depressed area in the vent facing surface.
In the embodiment, further comprising a linkage feature configured to be connected to either the vent spanner section or to a handle connected to the vent spanner section. In the embodiment, wherein the linkage feature includes a string, a strap, a cord, a chain, a beaded cord, or a rigid member. In the embodiment, wherein the linkage feature is connected to one or more of an additional vent spanner, a pad prop, an end piece, a key mechanism and the body of the musical instrument. In the embodiment, wherein the linkage feature includes at least a partially textured surface. In the embodiment, wherein the linkage feature includes a storage area.
In the embodiment, wherein the vent spanner section varies in thickness along a length. In the embodiment, wherein the vent spanner includes a storage area.
In an embodiment, a pad prop for a musical instrument comprises a structure other than part of the musical instrument that when placed in contact with a key mechanism of the musical instrument or the key mechanism and a body of the musical instrument, wherein the key mechanism does not include the key touch, provides sufficient structural support to raise at least one pad connected to the key mechanism sufficient to create an air gap between the at least one pad and a vent of the body of the musical instrument corresponding to the at least one pad, and maintains the at least one pad in a substantially fixed open position during storage or movement of the musical instrument.
In the embodiment, wherein the structure is tapered. In the embodiment, wherein the structure includes substantially opposing longitudinal flat surfaces and substantially orthogonal opposing tapered sides. In the embodiment, wherein the structure includes a tip, a butt and a middle and is curved to create a small radius and a large radius on substantially opposing sides of the middle. In the embodiment, wherein the structure further includes substantially opposing flat sides orthogonal to the substantially opposing curved sides of the middle. In the embodiment, wherein the material of the structure is based on the structure being formed from one or more of cutting, molding, printing and stamping. In the embodiment, wherein the structure includes a tip, a butt and a middle, and the butt is substantially curved.
In the embodiment, wherein the structure includes a tip, a butt and a middle and the butt is separated from the body of the musical instrument by a recessed neck to form a button top. In the embodiment, wherein the button top is substantially dome shaped and/or textured to increase surface contact and mechanical friction. In the embodiment, wherein a linkage feature engages with the recessed neck and connects the pad prop to one or more of another pad prop, a vent spanner, an end piece, the key mechanism or the body of the musical instrument.
In the embodiment, wherein the structure includes a base that contacts the body of the musical instrument; a middle portion extending upwards from the base; and a head supporting a raised position of the key mechanism when placed beneath the key mechanism. In the embodiment, wherein the head is curved and configured to hold the key mechanism within the curve. In the embodiment, wherein the base includes a suction cup. In the embodiment, wherein the structure includes one or more interior openings formed by walls of the structure. In the embodiment, wherein one or more of a dehumidifying agent and an aromatic agent is stored in the one or more interior openings. In the embodiment, wherein the structure includes an inner, hollow storage area. In the embodiment, wherein a removable cap screws or tension fits into the structure.
In the embodiment, wherein one or more surfaces of the structure include texturing. In the embodiment, wherein the structure is L-shaped.
In the embodiment, wherein a linkage feature engages with the structure and connects the pad prop to one or more of another pad prop, a vent spanner, an end piece, the key mechanism, and the body of the musical instrument. In the embodiment, wherein the linkage feature includes one or more of a string, a strap, a cord, a chain, and a rigid member. In the embodiment, wherein the linkage feature includes at least a partially textured surface. In the embodiment, wherein the linkage feature includes a storage area. In the embodiment, wherein the linkage feature includes a member that engages at least a portion of the body of the musical instrument and is configured to position the structure to engage the key mechanism.
Conditional language used herein, such as, among others, “can,” “could,” “might,” “may,” “e.g.,” and the like, unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain examples include, while other examples do not include, certain features, elements, and/or steps. Thus, such conditional language is not generally intended to imply that features, elements and/or steps are in any way required for one or more examples or that one or more examples necessarily include logic for deciding, with or without author input or prompting, whether these features, elements and/or steps are included or are to be performed in any particular example. The terms “comprising,” “including,” “having,” and the like are synonymous and are used inclusively, in an open-ended fashion, and do not exclude additional elements, features, acts, operations, and so forth. Also, the term “or” is used in its inclusive sense (and not in its exclusive sense) so that when used, for example, to connect a list of elements, the term “or” means one, some, or all of the elements in the list.
While certain example or illustrative examples have been described, these examples have been presented by way of example only, and are not intended to limit the scope of the subject matter disclosed herein. Indeed, the novel methods and systems described herein may be embodied in a variety of other forms. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of certain embodiments of the subject matter disclosed herein.
This application claims benefit under 35 U.S.C. § 119(e) of Provisional Application No. 62/307,713, filed Mar. 14, 2016, the entire contents of which is incorporated herein by reference.
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