Tablet cutting apparatus

Information

  • Patent Grant
  • 6722545
  • Patent Number
    6,722,545
  • Date Filed
    Thursday, August 29, 2002
    21 years ago
  • Date Issued
    Tuesday, April 20, 2004
    20 years ago
Abstract
A tablet cutting apparatus of the present invention comprises a conveyor 20 for conveying a tablet in a horizontal transport direction; a cutter 22, disposed above the conveyor 20, for cutting a notch in the tablet disposed on the conveyor 20; a divider roller 23, disposed downstream of the cutter 22 above the conveyor 20, for dividing the tablet into two halves along the notch formed by the cutter 22; and a collecting chamber or box 47, 54 for collecting halves of the tablets that have been divided by the divider roller 23. Thus, after notching the tablet by the cutter 22, the tablet is divided into two by the divider roller 23, whereby the tablet is precisely split into halves and collected into the collecting chamber or box 47, 54.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a tablet cutting apparatus and, more particularly, to a tablet cutting apparatus having a function of cutting a tablet into halves for delivering it to a child patient or for the like purpose.




In the case that the patient is a child, if one tablet is prescribed for one dose, the dose is too much for the child. Therefore, it has been customary practice to cut the tablet into halves to prescribe one half of the tablet. In such a case, although it is common to manually divide the tablet into two parts, there has been proposed an arrangement such that one tablet is divided into halves by a tablet splitter (as disclosed in Japanese Patent Publication No. 6-7715, for example).




With manual cutting, however, there are the disadvantages that operating efficiency is very poor, and that it is difficult to split the tablet accurately into halves.




Even when the tablet splitter is used, a tablet having no split line formed on the surface thereof can hardly be split accurately into halves. Furthermore, it is necessary that tablet splitting and subsequent packing must be separately carried out. This involves troublesome work, resulting in poor operating efficiency.




SUMMARY OF THE INVENTION




It is an object of the invention to provide a table cutting apparatus which can precisely split a tablet into halves.




In order to establish the above object, a tablet cutting apparatus according to the present invention comprises:




a conveyor means for conveying a tablet in a horizontal transport direction;




a cutter, disposed above the conveyor means, for cutting a notch in the tablet disposed on the conveyor means;




a divider roller, disposed downstream of the cutter and above the conveyor means, for dividing the tablet into two halves along the notch formed by the cutter; and




a collecting means for collecting halves of the tablets that have been divided by the divider roller.




In the tablet cutting apparatus of the above described construction, after notching the tablet by the cutter, the tablet is divided into two by the divider roller, whereby the tablet is precisely split into halves and collected into the collecting means.




Preferably, the tablet cutting apparatus may further comprise a tablet presser unit, located at the cutter, for positioning the tablet at a predetermined position relative to the cutter. In this case, the tablet presser unit has inclined surfaces for contacting the tablet from opposite sides, and the inclined surfaces of the tablet presser unit are movable along a direction that is perpendicular relative to the horizontal transport direction so that, when the inclined surfaces contact the tablet, the tablet is pressed downward. The tablet presser unit may include at least one solenoid having a plunger that is capable of retractably projecting out of one of the inclined surfaces to position the tablet at the predetermined position by moving the plunger relative to the inclined surface. The conveyor means may be a conveyor belt having an upper run. The tablet presser unit comprises a cutter table, positioned below the upper run of the conveyor belt, and a pair of pressing members disposed on opposite sides of the conveyor belt. Each of the pressing members may have a tapered surface for contacting and pressing the tablet against the cutter table. The tapered surfaces of the pressing members may be opposed to each other. The pressing members are movable toward and away from each other, and each of the tapered surfaces is inclined upwardly in a direction toward the opposing tapered surface.




Preferably, the tablet cutting apparatus may further comprise a divider roller, disposed downstream of the cutter and below the conveyor means, for supporting the tablet received from the cutter. The tablet is held between the divider roller and the receiver plate when dividing the tablet. In this case, the divider roller is formed with an escape groove located centrally in the outer periphery of the divider roller so that the escape groove can oppose the notch formed by the cutter.




Preferably, the tablet cutting apparatus may further comprise a cleaning device that includes a hood for covering the cutter and the divider roller. The cleaner device is operable to suck powder generated from the tablet.




Preferably, the tablet cutting apparatus may further comprise a split guide plate for guiding halves of the tablets that have been divided by the divider roller. Each half of a divided tablet is guided to different collecting means by the split guide plate.




Preferably, the tablet cutting apparatus may further comprise a memory for storing a cutting condition according to the kind of tablet; and a controller for reading the cutting condition corresponding to the kind of the tablet to be cut from the memory and controlling operation of the cutter according to the cutting condition.











BRIEF DESCRIPTION OF THE DRAWINGS




Further objects and advantages of the present invention will be become clear from the following description taken in conjunction with the preferred embodiments thereof with reference to the accompanying drawings, in which:





FIG. 1

is a schematic view of a tablet packing apparatus according to the present invention;





FIG. 2

is a partially cutaway view in perspective showing one example of a tablet supply section in

FIG. 1

;





FIG. 3

is an exploded view in perspective of a tablet feeder in

FIG. 2

;





FIG. 4

is a bottom view of the tablet feeder in

FIG. 3

;





FIG. 5

is a perspective view of a tablet cutting section and a tablet reservoir section in

FIG. 1

;





FIG. 6

is a front view of the tablet cutting section in

FIG. 5

;





FIG. 7

is a cross sectional view taken along lines VII—VII of

FIG. 6

;





FIG. 8

is a cross sectional view taken along lines VIII—VIII of

FIG. 7

;





FIG. 9

is a front view of a divider roller shown in

FIG. 6

;





FIG. 10

is a flow chart showing the process of packing control;





FIG. 11

is a flow chart showing the process of packing control continued from

FIG. 10

;





FIG. 12

is a flow chart showing the process of cutting and stocking in

FIG. 11

;





FIG. 13

is a flow chart showing the process of packing control continued from

FIG. 11

;





FIG. 14

is a flow chart showing the process of packing control continued from

FIG. 11

;





FIG. 15

is a flow chart showing the process of packing control continued from

FIG. 11

;





FIG. 16

is a flow chart showing the process of packing control continued from

FIG. 11

;





FIG. 17

is a flow chart showing the process of cutting in

FIG. 12

;





FIG. 18

is a flow chart showing the process of cutting continued from

FIG. 17

;





FIG. 19

is a flow chart showing the process of cutting continued from

FIG. 17

;





FIG. 20

is a perspective view showing a variation of the tablet supply section;





FIG. 21

is a fragmentary view in perspective showing a variation of the tablet collecting assembly; and





FIG. 22

is a perspective view showing a variation of the tablet cutting section.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The tablet packing apparatus shown in

FIG. 1

consists essentially of a tablet supply section


1


, a tablet cutting section


2


, a tablet accumulating section


3


, a tablet packing section


4


, and a controller


5


.




As

FIG. 2

shows, the tablet supply section


1


comprises a supply section body


6


of a box-like shape and plural drawer assemblies


7


arranged in parallel relation therein so as to be readily drawn.




Each drawer assembly


7


comprises plural tablet feeders


8


arranged on both sides, with a tablet discharge path (not shown) each formed between the both sides tablet feeders


8


. As

FIGS. 3 and 4

show, each tablet feeder


8


includes a cartridge container


10


which is removably fitted on a motor base


9


.




The motor base


9


incorporates a motor not shown, the driving force of which is transmitted to a gear


9




a


exposed on the upper surface of the motor base. Adjacent to the gear


9




a


there is formed a discharge passage


11


for tablet discharge. On the inner surface of the discharge passage


11


there is provided a tablet sensor


12


for detecting a tablet passing through the passage. Further, on the motor base


9


at one side of rails for guiding the cartridge container


10


there is provided a tablet identifying sensor


13


for identifying the kind of tablet in the cartridge container


10


mounted on the motor base


9


.




The cartridge container


10


is provided with gears


10




a


,


11




a


engaged with each other on the bottom surface.




The gear


10




a


engages with the gear


9




a


of the motor base


9


, while the gear


11




a


is fixed to a shaft of a tablet alignment plate


14


which is rotatably mounted on the inner bottom of the cartridge container


10


. Whereby, when the motor of the motor base


9


is driven, the tablet alignment plate


14


is rotated through gears


9




a


,


10




a


, and


11




a


to cause tablets housed in the container


10


to be discharged one by one to the tablet discharge passage


11


on the motor base


9


. Further, the cartridge container


10


has a marker portion


15


to be detected by the tablet identifying sensor


13


when the cartridge container is mounted on the motor base


9


. The marker portion


15


indicates the designation of the tablet, which is binary-coded by a mark and a space.




Beneath the drawer assembly


7


, as shown in

FIG. 2

, there is formed a hopper


16


for receiving a tablet dropping through the tablet discharge path


11


of each tablet feeder


8


. The hopper


16


is a substantially pyramid-shaped hopper which is inclined downward gradually toward a center hole


16




a


. Below the center hole


16




a


there is provided an intermediate shutter


17


as shown in FIG.


1


. By changing the pivoting position of the intermediate shutter


17


it is possible to cause a tablet dropping through each tablet discharge path


11


to be supplied to either the tablet cutting section


2


or the tablet packing section


4


through the tablet passages


18




a


,


18




b.






As

FIGS. 5 and 6

show, the tablet cutting section


2


includes a conveyor belt


20


for transporting tablets fed through the tablet passage


18




a


and a guide hopper


19


. As shown in

FIG. 6

a shutter


19




a


is pivotally provided at a lower end opening of the guide hopper


19


. The shutter


19




a


is operative to stop once a tablet is supplied onto the belt conveyor


20


though the guide hopper.




On a transport path of the belt conveyer


20


there are provided a tablet presser unit


21


, a milling cutter


22


, a divider roller


23


, a cleaner unit


24


, and a tablet retaining hopper


25


.




The tablet presser unit


21


consists of a pair of tablet presser portions


26


and a cutter table


27


as shown in FIG.


7


.




The tablet presser portions


26


comprise a pair of presser pieces


28


each having an inclined surface


28




a


at a front end. Each presser piece


28


includes a driving piece


29


formed with a rack gear


29




a


at a side face thereof. The driving piece


29


extends from a rear end of the presser piece


28


so as to form a generally L-shaped configuration when viewed in plan and a generally U-shaped configuration when viewed sideways in section. The inclined surface


28




a


of presser piece


28


is so formed as to be inclined upward gradually toward the front end. As

FIG. 8

shows, rotatably disposed gear


30


is in mesh engagement with the rack gears


29




a


of the driving pieces


29


, and guide bearings


31


are rotatably held in abutment with the opposite side surface of each driving piece


29


. A cam


33


which is to be driven to pivot by the driving force of a motor


32


is held in abutment with one of the presser pieces


28


. The rear end of the one presser piece


28


and the front end of the driving piece


29


of the other tablet presser piece


28


are connected by a spring


34


. The presser pieces


28


each incorporate a solenoid


28




b


so that a plunger


28




c


thereof retractably projects out of the inclined surfaces


28




a


. The plunger


28




c


acts to position each tablet transported on the belt conveyor


20


at a predetermined position in the direction of tablet transport.




The cutter table


27


is positioned on the underside of the upper run of the belt conveyer


20


. The cutter table


27


is fixed to an extension from a tablet cutting section body not shown. For detecting a tablet transported by the belt conveyer


20


to a location, above the cutter table


27


, there is provided a transported tablet position detecting sensor


27




a


(FIG.


1


).




The milling cutter


22


is disposed at the distal end of a substantially L-shaped arm


36


that extends from an upright support plate


35


(

FIG. 5

) disposed alongside the belt conveyor


20


so as to be rotatably driven by a motor


37


. The support plate


35


is disposed so as to perform vertical reciprocating movement. The arm


36


is disposed so as to be reciprocably movable along the transport direction of the belt conveyor


20


in a rectangular hole


35




a


formed in the support plate


35


.




As shown in

FIG. 9

, the divider roller


23


is formed with an escape groove


23




a


positioned centrally of the outer periphery thereof. The divider roller


23


is rotatably mounted at one end of the substantially L-shaped swivel arm


38


(FIG.


5


). Along with the milling cutter


22


, the divider roller


23


is reciprocably movable along the transport direction of belt conveyor


20


. However, the divider roller


23


may be adapted to be reciprocably movable independently of the milling cutter


22


. The divider roller


23


is also vertically movable through swivel movement of the swivel arm


38


. On the underside of the upper run of belt conveyor


20


there is provided a split receiver plate


39


(

FIG. 9

) so that the tablet can be held between the divider roller


23


and the split receiver plate


39


when the split receiver plate


39


is moved downward. The upper surface


39




a


of the split receiver plate


39


comprises a cylindrical surface with a curvature bulging upward to facilitate tablet cutting when the tablet is held between the split receiver plate


39


and the divider roller


23


. Downstream of the divider roller


23


there is disposed a split guide plate


40


for guiding a split tablet to the tablet retaining hopper


25


.




The cleaner unit


24


includes a hood


41


for covering the milling cutter


22


and the divider roller


23


from above as shown in

FIGS. 6 and 7

. On the milling cutter


22


side there is provided a high-voltage ion generator


42


for floating powder material adhering to the surface of the milling cutter


22


to facilitate a sucking operation. On the divider roller


23


side there is provided a brush


43


for scraping off the powder material adhering to the surface of the divider roller


23


to facilitate the sucking operation. Also, beneath the belt conveyor


20


there is provided a hood


44


in such a way as to partially cover the underside of the lower run of the belt conveyor. In the interior of the hood


44


there is provided a brush


45


for scraping off the powder material adhering to the belt conveyor


20


to facilitate the sucking operation. It is to be noted, however, that the cleaner unit


24


is not limited to above mentioned construction, but any known construction intended for similar purposes (for example, high frequency vibration of a milling cutter) may be employed.




The tablet retaining hopper


25


is intended for temporarily retaining tablets split by the divider roller


23


, and is disposed on both sides of the belt conveyer


20


. At the lower end opening of the tablet retaining hopper


25


, as shown in

FIG. 1

, there are provided a retained half-tablet detecting sensor


25




a


and a shutter


46


.





FIG. 5

shows, the tablet accumulating section


3


consists of a half-tablet collecting assembly


47


and a half-tablet storing assembly


48


.




The half-tablet collecting assembly


47


is disc-shaped, and is partitioned at circumferentially specified intervals on both inner periphery side and outer periphery side to define a plurality of tablet collecting chambers


49


. At a lower end opening of each tablet collecting chamber


49


there are provided a collected half-tablet detecting sensor


49




a


and a shutter


49




b


. The half-tablet collecting assembly


47


is adapted to rotate at a specified pitch about a rotary shaft


47




a


in a circumferential direction.




The half-tablet storing assembly


48


has a configuration similar to that of the half-tablet collecting assembly


47


and has a plurality of tablet storing chambers


50


. A stored half-tablet detecting sensor


50




a


and a shutter


50




b


is provided at a lower end opening of each storing chamber


50


. The half-tablet storing assembly is rotatable at a specified pitch in a circumferential direction.




The tablet packing section


4


is operative to pack tablets or half tablets supplied from the tablet supply section


1


or tablet accumulating section


3


, one by one.




The controller


5


, as

FIG. 1

shows, receives signals from various sensors, such as the retained half-tablet detecting sensor


25




a


, the collected half-tablet detecting sensor


49




a


, and the stored half-tablet detecting sensor


50




a


, and the host computer


51


, and drivingly controls the shutters


17


,


19




a


,


46


,


49




b


, and


50




b


, the tablet supply section


1


, the tablet cutting section


2


, the tablet accumulating section


3


, and the tablet packing section


4


.




Next, operation of the tablet packing apparatus of above described construction will be described with reference to flow charts shown in

FIGS. 10 through 19

.




First, upon input of prescription data from the host computer


51


(step S


1


), decision is made as to whether or not the prescription data contains half-tablet indication data (indicating a tablet being cut and packed in the form of separate half tablets) (step S


2


). If any half-tablet indication data is not contained therein, the intermediate shutter


17


is switched to the tablet passage


18




b


side, whereby the tablet from tablet feeder


8


is supplied to the tablet packing section


4


as it is, for ordinary packing process (step S


3


).




While, if the half-tablet indication data is included, the intermediate shutter


17


is pivoted to the tablet passage


18




a


side to cause the tablet discharge path


9


to communicate with the guide hopper


19


of the tablet cutting section


2


(step S


4


). Then, the quantity n of half tablets to be prescribed is calculated (step S


5


). Then, on the basis of the calculation, decision is made as to whether or not any surplus of half-tablet will occur (step S


6


), and a “surplus” flag (F


1


=1) or a “no surplus” flag (F


1


=0) is set (steps S


7


, S


8


). For example, if the prescription data contains instruction “dosage for 7 days, 1 half-tablet for each dose, 3 times a day”, necessary quantity of half-tablets is 21 tablets, that is, an odd number, then a “surplus” flag is set accordingly.




Then, decision is made as to whether or not corresponding half tablets are stored in the half-tablet storing assembly


48


(step S


9


), and a “stored” flag (F


2


=1) or a “not stored” flag (F


2


=0) is set (steps S


10


,




Then, decision is made as to which flag is ON (steps S


12


, S


13


, S


14


). In case that the “surplus” flag and the “stored” flag are ON, the number N of tablets to be supplied from the tablet supply section


1


is set to (n−1)/2 (step S


15


). In case that the “surplus” flag is ON, but the “stored” flag is not ON, the number N of such tablets is set to(n+1)/2(step S


16


). In case that the “surplus” flag is not ON, but the “stored” flag is on, the number N of such tablets is set to n/2 (step S


17


). Where neither of the flags is ON, the number N of such tablets is set to n/2 (step S


18


). Then, cutting and collecting process is carried out according to the so set number of tablets (step S


19


to step S


22


).




In the cutting and collecting process, according to each respective preset number of tablets, the tablet alignment plate


14


of the tablet feeder


8


at which corresponding tablets are housed is rotated so that tablets are supplied, one by one, from the tablet supply section


1


to the tablet cutting section


2


(step S


23


) at which cutting process (step S


24


) to be described hereinafter is carried out. This process is repeated until tablets of such a number as determined in above described manner are totally cut and collected (step S


25


).




When all half tablets resulting from the cutting process as above described have been collected in the half-tablet collecting assembly


47


, the following steps are carried out.




In case that two flags are ON (F


1


=1, F


2


=1), that is, in case that there is a surplus of one half-tablet and one half-tablet is stored in the half-tablet storing assembly


48


, the number of collected half tablet in the half-tablet collecting assembly


47


will be one half-tablet


20


short. Therefore, as

FIG. 13

shows, half tablets are sequentially supplied from the half-tablet collecting assembly


47


for packing (step S


26


), and when all of the half tablets have been packed (step S


27


), one corresponding half tablet is supplied from the half-tablet storing assembly


48


to the tablet packing section


4


for packing (step S


28


).




In case that only the “surplus” flag is ON (F


1


=1, F


2


=0), that is, in case that there is a surplus of one half-tablet but no corresponding half-tablet is stored in the half-tablet storing assembly


48


, the number of collected half tablets in the half-tablet collecting assembly


47


will be one half-tablet surplus. Therefore, as

FIG. 14

shows, half tablets are sequentially supplied from the half-tablet collecting assembly


47


and packed (step S


26


), and when a last half tablet remains as it is (step S


30


), decision is made as to whether or not storing space is available in the half-tablet storing assembly


48


(step S


31


). If available, the half tablet is stored in the tablet storage chamber


50


of the half-tablet storing assembly


48


(step S


32


), and if not available, the half tablet is abandoned (step S


33


).




In case that only the “stored” flag is ON (F


1


=0, F


2


=1), that is, in case that the number of half tablets collected in the half-tablet collecting assembly


47


coincides with the number of packs and one half-tablet is stored in the half-tablet storing assembly


48


, packing is possible only with the one half-tablet collected in the half-tablet collecting assembly


47


. If such packing is made, the old half tablet stored in the half-tablet storing assembly


48


remains as it is. Therefore, as

FIG. 15

shows, half tablets are sequentially supplied from the half-tablet collecting assembly


47


arid packed (step S


34


), and at the point of time when a last half tablet remains as it is (step S


35


), the one half-tablet stored in the half-tablet storing assembly


48


is packed (step S


36


), and the last remaining half-tablet at the half-tablet collecting assembly


47


is stored in the tablet storing chamber


50


of the half-tablet storing assembly


48


and stored therein(step S


37


).




In case that neither of the flags is ON (F


1


=0, F


2


=0, that is, in case that the number of half tablets collected in the half-tablet collecting assembly


47


coincides with the number of packs and that any corresponding half tablet is not stored in the half tablet storing assembly


48


, packing is possible only with half-tablets collected in the half-tablet collecting assembly


47


. Accordingly, as

FIG. 16

shows, all the half tablets stocked in the half-tablet collecting assembly


47


are packed (steps S


38


,


39


).




It is noted in the above connection that packing is not limited to packing of a half tablet only for one dose, but packing may be made with respect to 1.5 tablets or a combination of the tablet and other kind of tablet. In that case, the intermediate shutter


17


should be switched according to the kind of tablets supplied from the tablet supply section


1


.




Next, the cutting process will be explained. As

FIG. 17

shows, in the cutting process, cutting process data is first read (step S


41


). The cutting process data includes kind, quantity, and designation of the tablet supplied from the tablet supply section


1


, and cutting conditions. The cutting conditions are programmed according to the kind of tablet as shown in the following 10 table.



















TABLE 1











Kind of





Size





Depth




Feed




Feed




Rotational




















Medicine




Shape




t




D1




D2




Hardness




of Cut




Velocity




Range




Speed























Tablet




A




2.7




7.2





2




1.2




2




8.7




12000






A






Tablet




B




4.8




8.4





5




1.8




5




9.9




10000






B






Tablet




C




4.1




9.3





1




2.0




1




10.8




15000






C






Tablet




B




4.2




9.6





3




2.1




3




11.1




12000






D






Tablet




B




3.6




8.2





2




1.8




2




9.7




12000






E






Tablet




D




4.5




8.6




5.3




3




2.2




3




10.1




12000






F






.




.




.




.




.




.




.




.




.




.






.




.




.




.




.




.




.




.




.




.














For example, in case that the thickness of the tablet is large, a depth of cut is large enough to enable easy division of the tablet without involving any subsequent trouble of crushing. In case that the hardness of the, tablet is high, the feed velocity is increased. Thus, the cutting conditions are programmed to enable positive and accurate tablet division by subsequent divider roller


23


operation and enable cutting operation to be finished within earliest time period.




After reading the cutting process, the belt conveyer


20


is driven to start (step S


42


). Then, tablet movement is prevented by the plunger


28




c


of the tablet presser portion


26


. If the tablet is detected by the tablet position detecting sensor


27




a


(step S


43


), movement of the belt conveyer


20


is stopped (step S


44


). Then, motor


32


is driven to pivotally move the cam


33


and move the presser pieces


28


of the tablet presser portions


26


in opposed directions (step S


45


). The respective rack gears


29




a


of the drive pieces


29


of the tablet presser portions are in mesh engagement with the gear


30


and the tablet presser portions


26


are connected by the springs


34


to each other. Therefore, the inclined surfaces


28




a


of the presser pieces


28


can always be moved to a predetermined central


25


position. Thus, a tablet can be accurately centrally positioned. Furthermore, in this positioned condition, the tablet is pressed by the inclined surfaces


28




a


against the belt conveyer


20


, that is, the cutter table


27


and, therefore, will not go out of position.




Next, the milling cutter


22


is moved up and down so as to obtain a specified depth of cut according to the cutting conditions corresponding to the kind of tablet (step S


46


). Then, the motor


37


is driven to rotate the milling cutter


22


(step S


47


) for movement at a specified 10 feed velocity (step


48


). At this point of time, the plunger


28




c


of the tablet presser portion


26


is retreated from the inclined surfaces


28




a


. Thereafter, when the milling cutter


22


is moved within a specified feed range (step S


49


), rotation of the cutter is stopped and the cutter is caused to return to its initial position (step S


50


). Then, the condition of retention by the tablet presser portion


26


is released (step S


51


).




When the tablet is formed with a cut in this way, decision is made by the stored half-tablet detecting sensor


25




a


whether or not cut tablet (half tablet) is on standby in the storage container hopper


25


(step S


52


). If not on standby, the divider roller


23


is moved to a specified position corresponding to the thickness of the tablet (step S


53


), belt the conveyer


20


is driven again


25


(step S


54


) to transport the tablet toward the downstream side. Accordingly, the so transported tablet is held between the divider roller


23


and the split receiver plate


39


(via the belt conveyor


20


) to divide into halves. Then, the halves are guided to the storage container hopper


25


by the split guide plate


40


. Then, operation of the belt conveyer


20


is once stopped (step S


55


) for checking through the stored half-tablet detecting sensor


25




a


whether or not a half tablet has been fed into the storage container hopper


25


(step S


56


). If already fed, operation proceeds to next step, and if not, an anomaly alarm is given, for example, by a buzzer, lamp, or the like (step S


57


).




Then, decision is made as to whether or not half-tablets in the storage container hopper


25


can be collected in tablet collecting assembly


47


(step S


58


). If a half tablet is already stored in the tablet collecting chamber


49


positioned below the storage container hopper


25


, the tablet collecting assembly


47


is driven (step S


59


) so that a tablet collecting chamber


49


in which space is available is suitably positioned accordingly. Thus, when a space for receiving tablets is made available, the shutters


46


of the two storage container hoppers


25


are opened to allow the half tablets in the hoppers


25


to drop into the tablet collecting chamber


49


of the half-tablet collecting assembly


47


(step S


60


).




In the foregoing embodiment, a drawer type arrangement is used for the tablet supply section


1


. However, arrangement of other type, such as drum type, may be employed. In effect, any arrangement which can house tablets kind by kind and supply the tablets in a prescribed quantity at a time is acceptable for the purpose of the present invention.




Shown in

FIG. 20

by way of example is a case in which a drum type arrangement is employed as a tablet supply section


1


. The tablet supply section


1


of this type has tablet feeders


8


arranged in a doughnut pattern which are rotatable in circumferential direction. Between inner periphery side tablet feeders


8


and outer periphery side feeders


8


there are formed tablet discharge paths


9


.




In such a drum type arrangement, where one tablet is supplied to a tablet packing section


4


as it is, the tablet is collected by hopper


16


disposed below the tablet supply section


1


. While, where a tablet is cut into halves, half tablets are collected by a guide hopper


19


provided above the hopper


16


separately from the hopper


16


for supply to a tablet cutting section


2


. Therefore, supply of one tablet as it is and supply of one tablet in the form of halves can be separately (simultaneously) carried out, and this provides for good working efficiency.




In the foregoing embodiment, surplus half tablets are stored in half-tablet store assembly


48


. However, as

FIG. 21

shows, where any surplus is abandoned for deposit in an abandonment box


52


, the half-tablet store assembly


48


is unnecessary.




In the foregoing embodiment, tablets are supplied one by one from the tablet housing section


1


to the tablet cutting section


2


. However, a parts feeder


53


as shown in

FIG. 22

may be provided. Such parts feeder


53


makes it possible to initially supply a predetermined number of tablets from the tablet housing section


1


to the parts feeder


53


and thereafter supply tablets one by one. In

FIG. 22

, half-tablets resulting from cutting by the milling cutter


22


and divider roller


23


are collected into a collecting box


54


provided at one location.




In the foregoing embodiment, description is made with respect to an apparatus for packing tablets for one dose into one pack. However, tablets may be housed (packed) in a vial.




In the foregoing embodiment, the half-tablet collecting assembly


47


and the half-tablet storing assembly


48


of the tablet accumulating section


3


are of disc shape, but other configuration or form, for example, recesses for housing tablets formed in parallel on a linear line may be acceptable.




In the foregoing embodiment, the half-tablet collecting assembly is provided, but it is not necessarily required. In that case, half-tablets produced by cutting at the tablet cutting section


2


may be supplied from the storage container hopper


25


directly to the tablet packing section


4


.




Half-tablets may be always stored in the half-tablet store assembly


48


irrespective of the number of half-tablet packs.




Although the present invention has been fully described by way of the examples with reference to the accompanying drawings, it is to be noted here that various changes and modifications will be apparent to those skilled in the art. Therefore, unless such changes and modifications otherwise depart from the spirit and scope of the present invention, they should be construed as being included therein.



Claims
  • 1. A tablet cutting apparatus comprising:a conveyor means for conveying a tablet in a horizontal transport direction; a cutter, disposed above said conveyor means, for cutting a notch in the tablet disposed on said conveyor means; a divider roller, disposed downstream of said cutter and above said conveyor means, for dividing the tablet into two halves along the notch formed by said cutter; a collecting means for collecting halves of the tablets that have been divided by said divider roller; and a tablet presser unit, located at said cutter, for positioning the tablet at a predetermined position relative to said cutter, wherein said tablet presser unit has inclined surfaces for contacting the tablet from opposite sides, and said inclined surfaces of said tablet presser unit are movable along a direction that is perpendicular relative to the horizontal transport direction so that, when said inclined surfaces contact the tablet, the tablet is pressed downward.
  • 2. The tablet cutting apparatus as claimed in claim 1, wherein said tablet presser unit includes at least one solenoid having a plunger that is capable of retractably projecting out of one of said inclined surfaces to position the tablet at the predetermined position by moving said plunger relative to the inclined surface.
  • 3. The tablet cutting apparatus as claimed in claim 1, further comprising a cleaning device that includes a hood covering said cutter and said divider roller, wherein said cleaning device is operable to suck powder generated from the tablet.
  • 4. The tablet cutting apparatus as claimed in claim 1, further comprising a split guide plate downstream of said divider roller for guiding halves of the tablets that have been divided by said divider roller, wherein each half of a divided tablet is guided to different collecting areas of said collecting means by said split guide plate.
  • 5. The tablet cutting apparatus as claimed in claim 1, further comprising:a memory for storing a cutting condition according to the kind of tablet; and a controller operably connected to the memory and to the cutter for reading the cutting condition corresponding to the kind of the tablet to be cut from the memory and controlling operation of the cutter according to the cutting condition.
  • 6. A tablet cutting apparatus comprising:a conveyor means for conveying a tablet in a horizontal transport direction; a cutter, disposed above said conveyor means, for cutting a notch in the tablet disposed on said conveyor means; a divider roller, disposed downstream of said cutter and above said conveyor means, for dividing the tablet into two halves along the notch formed by said cutter; a collecting means for collecting halves of the tablets that have been divided by said divider roller; and a tablet presser unit, located at said cutter, for positioning the tablet at a predetermined position relative to said cutter, wherein said conveyor means is a conveyor belt having an upper run, and wherein said tablet presser unit comprises a cutter table, positioned below the upper run of said conveyor belt, and a pair of pressing members disposed on opposite sides of said conveyor belt, wherein each of said pressing members has a tapered surface for contacting and pressing the tablet against said cutter table, and wherein the tapered surfaces of said pressing members are opposed to each other, said pressing members are movable toward and away from each other, and each of the tapered surfaces is inclined upwardly in a direction toward the opposing tapered surface.
  • 7. The tablet cutting apparatus as claimed in claim 6, further comprising a receiver plate, disposed downstream of said cutter and below said conveyor means, for supporting the tablet received from said cutter, wherein the tablet is held between said divider roller and said receiver plate when dividing the tablet.
  • 8. The tablet cutting apparatus as claimed in claim 7, wherein said divider roller is formed with an escape groove located centrally in the outer periphery of said divider roller so that the escape groove can oppose the notch formed by said cutter.
Parent Case Info

This is a divisional application of Ser. No. 09/531,590, filed Mar. 20, 2000, now U.S. Pat. No. 6,488,192 which is a divisional application of Ser. No. 09/295,353, filed Apr. 21, 1999 now U.S. Pat. No. 6,050,064.

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