The present invention relates generally to a tablet dosing system and a water-carrying domestic cleaning apparatus equipped with such a tablet dosing system.
In conventional domestic washing machines and dishwashers, various cleaning substances are added to the washing water that is used in order to improve or make possible the cleaning action. Such cleaning substances are conventionally obtainable in different administration forms, for example liquid, gel-like, powdered or compacted into tablet form. In particular in the case of domestic dishwashers, the tablet form has been found to be a popular administration form among end-users. On the one hand, the tablet form permits simple handling of the cleaning additive, and on the other hand, the user is largely relieved of dosing tasks since he only has to count out the number of cleaning tablets to be added (in conventional dishwashers, a single cleaning tablet per operating cycle of the machine is usually sufficient).
Conventional domestic dishwashers have a compartment in the inside wall of the machine door that faces the washing chamber when the door is closed, which compartment can be closed by a flap and into which the user has to place a cleaning tablet before each operating cycle of the machine. During the operating cycle, the flap springs open at a defined point in time or under defined conditions, so that the cleaning tablet can fall into the washing chamber and combine therein with the washing water. In order to reduce the operating effort for the user, it is desirable if the user does not manually have to place a cleaning tablet into such a tablet compartment at the start of each new operating cycle. Instead, an automatic tablet dosing system would be desirable which relieves the user of the task of having to concern himself with the dosed addition of a cleaning agent each time he operates the dishwasher.
For prior art relating to automatic tablet dosing systems for dishwashers, reference is made to DE 195 40 958 A1, DE 43 44 205 A1 and WO 02/058528 A1.
It is an object of the present invention to provide a tablet dosing system which, with a comparatively large capacity, permits the automatic dosing of in particular cleaning tablets of quadrangular shape.
In order to achieve this object, the present invention provides according to one aspect a tablet dosing system which is suitable in particular for a domestic dishwasher and comprises a magazine and an extractor. The magazine serves to stock cleaning tablets in a plurality of stacks arranged side by side in a row. The extractor serves to extract cleaning tablets from the magazine and comprises an extractor member which is arranged to be movable relative to the magazine and which is adapted, without changing the position of the stacks, to serve each of the stacks for the purpose of extracting cleaning tablets.
In the solution according to the invention, the magazine makes it possible to stock cleaning tablets not only in a single stack but in a plurality of stacks which are arranged side by side in a row which in particular is straight. For a given installation height which is available for the installation of the tablet dosing system, for example, in the door of a domestic dishwasher, the magazine can provide a correspondingly larger capacity for cleaning tablets than an magazine that provides space for only a single tablet stack. Arranging the stacks side by side in a row leaves the overall depth substantially unchanged in comparison with a single-stack magazine.
In the solution according to the invention, the extractor comprises an extractor member (which can also be referred to as a dosing member), which is able to serve each of the plurality of stacks without the stack in question having to be moved to a specific, defined service position. Instead, the extractor member has a range which allows the extractor member to serve each of the stacks with the aim of extracting cleaning tablets, despite the fixed position of the plurality of stacks. The possibility of arranging the stacks in a stationary manner makes it possible, for example, to install the tablet dosing system into the door of a domestic dishwasher, namely in such a manner that the stacks are arranged side by side parallel to the door plane of the door.
The ability of the extractor member to serve each stack individually additionally makes it possible to use cleaning tablets having an outline shape which differs from a circular cylindrical shape or a spherical shape. While spherical or disk-shaped tablets can be brought together in an unordered manner in a funnel and removed by an extractor at a single, common extraction point, this is possible in the case of cleaning tablets of quadrangular shape only with difficulty, if at all. As a result of each stack being served individually by the extractor member, it is possible to leave such tablets of quadrangular shape in an ordered stack formation until the time of their extraction. The risk of the cleaning tablets becoming jammed during the extraction process can thus be kept low or even avoided completely.
In some embodiments, the extractor member is formed by an extractor slider which is arranged to be movable to and fro along the row of stacks. The extractor slider comprises at least one extraction opening (dosing opening), with which the extractor slider can selectively be moved beneath either of each of at least two stacks of the plurality of stacks. The extraction opening is so dimensioned that a cleaning tablet is able to fall from the magazine through the extractor slider.
The extractor slider, in association with each of the at least two stacks, can be movable between a first slider position, in which the extraction opening is located beneath the stack in question and allows a cleaning tablet arranged at the bottom of the stack in question to fall into the extraction opening, and a second slider position, in which the cleaning tablet that has fallen into the extraction opening is able to fall downwards out of the extraction opening. In the first slider position, a cleaning tablet accordingly falls from one of the stacks into the extraction opening. By displacing the extractor slider from the first slider position into the second slider position, the cleaning tablet located in the extraction opening is then transferred into a position in which it can leave the extraction opening at the bottom and, for example, can fall into a delivery chute of the tablet dosing system. The delivery chute can also be referred to as a fall chute or fall channel.
In some embodiments, the extractor member is formed by an extractor roller which is arranged to be rotatable about a roller axis which is parallel to the row of stacks. The extractor roller comprises, distributed along the roller axis, at least one extraction pocket associated with each of the plurality of stacks. Each extraction pocket is so dimensioned that a cleaning tablet is able to fall from the magazine into the extraction pocket in question. By rotating the extraction roller about the roller axis, for example through approximately 180 degrees, a cleaning tablet that has fallen into an extraction pocket of the extractor roller can be transferred into a position in which it can fall out of the extraction pocket, for example into a delivery chute of the tablet dosing system.
For at least two stacks of the plurality of stacks, the extraction pockets associated with the at least two stacks can be offset relative to one another from stack to stack in the circumferential direction of the roller. This allows different stacks to be served by the extractor roller in a manner that is offset in terms of time.
It has been shown that heat can under some circumstances adversely affect the cleaning tablets stocked in the magazine. Heat protection for the cleaning tablets stocked in the magazine can be achieved by means of a forced air stream, which is introduced into the magazine or/and flows along the magazine walls on the outside. For this purpose, a blower arrangement for generating a blowing air stream for cooling the magazine is provided in some embodiments. The blowing air is advantageously obtained from outside the cleaning apparatus in which the tablet dosing system is installed. In the case of a dishwasher which is used in a private household, a blowing air stream having a temperature corresponding to the room temperature of the private dwelling of typically between approximately 18° C. and approximately 25° C. can be generated in this manner.
Conventional cleaning programs of dishwashers generate a temperature of approximately 50° C. or more in the washing chamber of the machine only during comparatively short phases. During other phases of a program cycle, the water temperature (and thus the air temperature) in the washing chamber is often below that temperature, for example during phases in which the dishes are being pre-rinsed with comparatively cold water in order to carry out rough pre-cleaning of the dishes. In view of this, it is provided in some embodiments that the fan arrangement is so controlled that it generates the blowing air stream at least during and in particular only during a high-temperature sub-phase of a cleaning program of the cleaning apparatus. A high-temperature sub-phase is, for example, a sub-phase in which the water temperature of the cleaning water is at least 50° C.
In some embodiments, the magazine and the extractor are part of a structural unit which can be pre-assembled and installed as such into the door, for example behind an outer paneling of the door.
According to a further aspect, the present invention provides a water-carrying domestic cleaning apparatus comprising a wet chamber, a door for closing the wet chamber, and a tablet dosing system of the type described above installed in the door. The tablet dosing system comprises a delivery outlet for delivering a cleaning tablet extracted by means of the extractor into the wet chamber. The cleaning apparatus is, for example, a domestic dishwasher.
According to yet a further aspect, the invention provides a water-carrying domestic cleaning apparatus, in particular a dishwasher, wherein the cleaning apparatus comprises a wet chamber and a door for closing the wet chamber. The door provides a storage chamber for receiving a supply of a cleaning substance, wherein a loading access for loading the storage chamber with the cleaning substance is provided in the door. Concealed in the door there is formed a fall channel, which discharges from the door on a wet side of the door at a mouth point. There is accommodated in the door a controllable dosing member which is configured for extracting a dose of the cleaning substance from the supply and for delivering the extracted dose into the fall channel. There is formed in the door, at a distance from the mouth point, a maintenance access which is separate from the loading access and is removably covered by a cover component, which maintenance access allows a user access to the fall channel or/and to the dosing member. Removable covering of the maintenance access by the cover component means that the cover component can be moved by the user (e.g. can be folded back, unscrewed or pushed away) in order to expose the maintenance access. The maintenance access allows maintenance work to be carried out inside the fall channel or/and on the dosing member, for example for the purpose of cleaning or if the dosing member has become blocked. The cleaning substance which is stocked in the storage space and can be dosed by means of the dosing member is in some embodiments not liquid and not in gel form but is powdered or compacted into defined shaped bodies (i.e. cleaning tablets). The wet side of the door is the side of the door that faces towards the wet chamber and is wetted during operation of the cleaning apparatus (and consequently when the door is closed).
In some embodiments, the maintenance access is formed on the wet side of the door. However, it is possible, as an alternative, to provide the maintenance access on the outer side of the door which faces away from the wet chamber when the door is in the closed state, although this will in some circumstances not be the preferred solution for reasons of the visual appearance of the cleaning apparatus.
In some embodiments, the dosing member can be removed from the door through the maintenance access. After the dosing member has been removed, at least parts of the storage chamber are in some embodiments also accessible via the maintenance access. In some embodiments, the maintenance access provides a continuous connection to the loading access at least when the dosing member has been removed. The loading access is formed, for example, in the region of a narrow side of the door or alternatively on the inside of the door, that is to say on the side of the door that faces towards the wet chamber and is exposed to the wet when the door is in the closed state. The user can use this continuous connection, for example, to introduce an optionally flexible brush through either the maintenance access or the loading access and push it through as far as the respective other access.
In some embodiments, the dosing member is concealed directly behind the cover component.
In some embodiments, the dosing member is formed by a sliding body which is mounted to be linearly movable or by a rotatably mounted rotating body (e.g. in disk or roller form).
The cover component can be formed, for example, by a cover flap, a screw cover or a sliding cover.
The invention will be explained further with reference to the accompanying drawings.
Reference will first be made to
The door 14 has an inside wall 18 which faces towards the wet chamber 16 when the door is in the closed state and which is formed, for example, by a metal interior lining. A maintenance flap 20 is arranged on the inside wall 18 of the door 14, which maintenance flap can be opened by the user if required and, in the closed state, blocks an access opening formed in the inside wall 18. In the open state, the maintenance flap 20 allows the user access through the mentioned access opening to an extractor member (which in the exemplary embodiment under consideration here can also be described as a tablet separator). The extractor member is part of a tablet dosing system, which will be described in greater detail below, and is concealed behind the maintenance flap 20 when the maintenance flap is closed. By opening the maintenance flap 20, a user can obtain access to the extractor member and can remove the extractor member through the access opening. This may be necessary for maintenance or cleaning purposes, for example if tablets have become jammed in the tablet dosing system. The access opening accordingly provides a maintenance access. The user can first try to eliminate the fault himself and, if necessary, clean the internal regions of the tablet dosing system by opening the maintenance flap 20 and removing the extractor member, before—if the user remains unsuccessful—customer services have to be called. The maintenance flap 20 can be resiliently biased in the direction towards its closed position by suitable spring means. The tablet dosing system further includes a delivery outlet 22 which is likewise arranged on the inside wall 18 of the door 14 and serves to deliver or, specifically, to eject cleaning tablets into the wet chamber 16.
The tablet dosing system further includes a loading flap 24 which covers a loading access which allows a user to fill a magazine, not shown in greater detail in
Reference will now be made to the exemplary embodiment of
The extractor roller 32 can be adjusted into different rotational positions. In a first rotational position, one of the extraction pockets 34 is located with its open pocket opening directly beneath a cleaning tablet 36u which is at the bottom of a tablet stack 40 stored in a storage chamber 42. In a second rotational position (depicted in
The storage chamber 42 is formed by a magazine 46 which is installed behind the inside wall 18 of the door 14. The storage chamber 42 extends as far as the loading flap 24, so that the user is able to introduce new cleaning tablets 36 into the storage chamber 42 via the loading flap 24. In the example shown, the cleaning tablets 36 are located in the storage chamber 42 in an ordered stack. Stocking the cleaning tablets 36 in an ordered manner in the storage chamber 42 is advantageous in the case of cleaning tablets that are approximately quadrangular in shape, as shown in
In order to increase the quantity of cleaning tablets 36 which can be stocked in the magazine 46, the magazine is designed in the example of
The distribution pattern of the extraction pockets 34 on the roller shell of the extractor roller 32 can be such that, in every rotational position in which one of the extraction pockets 34 is ready to receive a cleaning tablet 36 from one of the tablet stacks, another of the extraction pockets 34 is at the same time located above the ejection channel 44. The picking up of a new cleaning tablet 36 by the extractor roller 32 is then accompanied at the same time by the release of another, previously picked up cleaning tablet 36 from the extractor roller 32 into the ejection channel 44. In the example according to
The extraction pockets 34 are preferably so dimensioned that there is sufficient space therein for the desired number of cleaning tablets 36 (i.e. generally a single cleaning tablet 36) and the cleaning tablets do not protrude radially beyond the roller shell. This makes it possible for a roller-accommodating chamber, in which the extractor roller 32 rotates, to be made sufficiently small that the extractor roller 32 forms a sufficiently effective barrier against the escape of moist hot air from the wet chamber 16 via the ejection channel 44 through the roller-accommodating chamber into the magazine 46. The chamber walls of the roller-accommodating chamber (such chamber walls are shown at 48 in
The extractor roller 32 can be driven, for example, by means of a step motor (not shown), which is driven by a control device (likewise not shown) accommodated in the door 14. A suitable sensor system can be provided for supplying a drive controller of the extractor roller 32 with information about the actual rotational position of the extractor roller 32. Such a sensor system can comprise, for example, one or more Hall sensors, electromechanical switches or/and other sensor elements for detecting the rotational position of the extractor roller 32.
In the further figures, elements which are the same or have the same effect are provided with the same reference numerals as in
The magazine 46a is part of a system housing 54a (
In the exemplary embodiment of
Operation of the fan 62b is controlled by a control device, which is not shown in greater detail. Since the washing liquor (washing water) in the washing chamber of the dishwasher usually reaches temperatures of 50° C. or more only in phases, that is to say temporarily, it may be that it is not necessary to actively cool the cleaning tablets 36b stored in the magazine 46b with blowing air for the entire duration of an operating cycle of the dishwasher. Instead, it may be sufficient to switch on the fan 62b only during specific high-temperature operating phases of an operating cycle in which the washing liquor or the air present in the washing chamber is at temperatures of, for example, at least 50° C.
Reference will now be made to the exemplary embodiment of
For driving the extractor slider 32c in the sliding direction 62c there serves a first drive unit 66c, which in the example shown comprises an electric motor 68c as the power source and a reduction gear 70c arranged downstream thereof on the power output side. The reduction gear 70c (more specifically: a last toothed wheel of the reduction gear 70c on the output side) is in intermeshing engagement, for example, with a toothing (not visible in greater detail in the figures) formed on the extractor slider 32c.
The sliding range of the extractor slider 32c is such that the extraction opening 64c can selectively be moved to beneath each of the tablet stacks. Without changing the positions of the stacks, the extractor slider 32c can accordingly serve each of the tablet stacks and remove cleaning tablets 36c singly from each of the tablet stacks. In the example of
In
In the state shown in
For selectively delivering the cleaning tablet 36c′ which has slid into the extraction opening 64c, the extractor slider 32c is next moved into a second slider position, in which the extraction opening 64c is located wholly above the ejection channel 44c and out of the range of the blocking surface 72c. This situation is shown in
In the slider position according to
The next step in the extraction of the cleaning tablet 36c′ is the transfer of the lock element 74c into an open lock position. This is illustrated in
Finally, the arrival of the cleaning tablet 36c′ at the delivery opening 22c is shown in
As illustrated in
Although the preferred embodiments of the present invention have been described herein, the above description is merely illustrative. Further modification of the invention herein disclosed will occur to those skilled in the respective arts and all such modifications are deemed to be within the scope of the invention as defined by the appended claims.
Number | Date | Country | Kind |
---|---|---|---|
102018010122.4 | Dec 2018 | DE | national |
201910460008.9 | May 2019 | CN | national |
201910710682.8 | Aug 2019 | CN | national |
Number | Name | Date | Kind |
---|---|---|---|
6701944 | McNabb et al. | Mar 2004 | B2 |
9717393 | Delgado et al. | Aug 2017 | B2 |
20150257627 | Park | Sep 2015 | A1 |
Number | Date | Country |
---|---|---|
4344205 | Jun 1995 | DE |
19540958 | May 1997 | DE |
60225529 | Apr 2009 | DE |
102015109396 | Dec 2015 | DE |
102013210397 | Dec 2017 | DE |
102016210397 | Dec 2017 | DE |
1159913 | Dec 2001 | EP |
02058528 | Aug 2002 | WO |
Entry |
---|
DE Office Action in co-pending application DE 10 2018 010 122.4, dated Dec. 13, 2019. |
Number | Date | Country | |
---|---|---|---|
20200196830 A1 | Jun 2020 | US |