Patent Grant
8544519
The present invention relates to a tack labeler for detaching a label formation base material pair into label formation base materials in which tack labels are continuously connected to each other, the label formation base material pair being to be supplied in a state that the label formation base materials are detachably pasted to each other on the adhering surface side, and then cutting the label formation base materials by predetermined length so as to form individual tack labels, thereby adhering these to articles to be adhered.
Since general tack labels are supplied in a state that the tack labels are adhered to release papers, cost is increased for the release papers. Moreover, there is a problem that the release papers have to be disposed as waste after detaching the tack labels. Thus, in recent years, two tack labels are supplied in a state that the tack labels are detachably adhered to each other serving as one label pair without using the release papers, and the detached two tack labels are adhered at the same time when used.
Patent Document 1: Japanese Unexamined Patent Publication No.
When the above two tack labels are detachably adhered to each other, the labels are less easily handled than the tack labels adhered to the release papers. Thus, the tack labels are generally supplied in a sheet state and manually adhered.
An object of the invention is to provide a tack labeler capable of automatically adhering this type of tack labels without using the release papers to articles to be adhered.
In order to solve the above problems, a claim 1 of the present invention provides a tack labeler, including: base material pair delivering means for reeling out and delivering a label formation base material pair from a base material pair roll formed by winding the label formation base material pair in a rolled shape, the label formation base material pair being formed by detachably pasting, to each other on the adhering surface side, label formation base materials in which tack labels are continuously joined to each other; separating-delivering means for separating the delivered label formation base material pair into the label formation base materials and respectively delivering the label formation base materials; cutting means for successively cutting the respective separated label formation base materials so as to form individual tack labels; adhering means for adhering the formed individual tack labels to articles to be adhered; and control means for controlling actions of the base material pair delivering means, the separating-delivering means, the cutting means and the adhering means, wherein the separating-delivering means has a pair of suction drive rollers respectively arranged on the both sides of the label formation base material pair so as to nip the label formation base material pair, the suction drive rollers being adapted to deliver the label formation base materials in the directions in which the label formation base materials are brought away from each other while suctioning and holding the respective separated label formation base materials onto outer circumferential surfaces.
A claim 2 of the present invention provides a tack labeler, including: base material pair delivering means for reeling out and delivering a label formation base material pair from a base material pair roll formed by winding the label formation base material pair in a rolled shape, the label formation base material pair being formed by detachably pasting, to each other on the adhering surface side, label formation base materials in which tack labels are continuously joined to each other; separating-delivering means for separating the delivered label formation base material pair into the label formation base materials and respectively delivering the label formation base materials; cutting means for successively cutting the respective separated label formation base materials so as to form individual tack labels; adhering means for adhering the formed individual tack labels to articles to be adhered; and control means for controlling actions of the base material pair delivering means, the separating-delivering means, the cutting means and the adhering means, wherein the separating-delivering means has rotating main rollers respectively arranged on the both sides of the label formation base materials so as to nip the label formation base materials, and auxiliary rollers for nipping the respective separated label formation base materials with the main rollers, and two pairs of the main rollers and the auxiliary rollers are adapted to deliver the nipped label formation base materials in the directions in which the label formation base materials are brought away from each other.
A claim 3 of the present invention provides the tack labeler according to claim 2, wherein the auxiliary rollers are brought into contact with the adhering surface side of the label formation base materials, adhering surfaces of the respective label formation base materials forming the label formation base material pair have band shape adhesive and non-adhesive areas extending in the longitudinal direction formed alternately in the width direction so that the adhesive areas of both the label formation base materials are not brought into contact with each other in a state that the adhering surfaces are pasted to each other, and the auxiliary rollers are installed at positions corresponding to the non-adhesive areas so as not to be brought into contact with the adhesive areas of the adhering surfaces of the label formation base materials.
A claim 4 of the present invention provides the tack labeler according to claim 1, wherein the cutting means cuts the label formation base materials by a guillotine type cutter, and when the tack labels are cut off from the label formation base materials by the cutter, the control means reversely rotates a pair of the suction drive rollers so that cut ends of the label formation base materials are temporarily brought away from the cutter.
A claim 5 of the present invention provides the tack labeler according to claim 2 or 3, wherein the cutting means cuts the label formation base materials by a guillotine type cutter, and when the tack labels are cut off from the label formation base materials by the cutter, the control means reversely rotates the main rollers so that cut ends of the label formation base materials are temporarily brought away from the cutter.
A claim 6 of the present invention provides the tack labeler according to claim 1, 2, 3, 4, or 5 wherein the cutting means cuts the label formation base materials by a guillotine type cutter, the adhering means includes a suction head for suctioning and holding the tack labels cut off from the label formation base materials by the cutter, a first drive portion for bringing the suction head close to and away from the cutter, and a second drive portion for moving the suction head forward and backward relative to the articles to be adhered, and the control means moves the suction head suctioning and holding the tack labels cut off from the label formation base materials by the cutter forward to the side of the articles to be adhered by the second drive portion in a state that the suction head is brought away from the cutter by the first drive portion, thereby adhering the tack labels to the articles to be adhered.
In the invention of claim 7, a laser cutting device is used as the cutting means in the tack labeler according to the invention of claim 1, 2 or 3.
With the tack labeler according to the invention of claim 1 formed as described above, when a beginning end of the label formation base material pair delivered from the base material pair delivering means is detached and the suction drive rollers are rotated in a state that the beginning end is suctioned and held onto the outer circumferential surfaces of the suction drive rollers, the two label formation base materials pasted to each other are continuously separated from each other. Thus, the respective separated label formation base materials are successively cut by the cutting means so as to form the individual tack labels, and these tack labels are reliably adhered to the articles to be adhered by the adhering means.
With the tack labeler according to the invention of claim 2, when a beginning end of the label formation base material pair delivered from the base material pair delivering means is detached and the main rollers are rotated in a state that the beginning end is nipped between the main rollers and the auxiliary rollers, the two label formation base materials pasted to each other are continuously separated from each other. Thus, the respective separated label formation base materials are successively cut by the cutting means so as to form the individual tack labels, and these tack labels are reliably adhered to the articles to be adhered by the adhering means.
In this type of tack labels without using release papers, the adhering surfaces have the band shape adhesive and non-adhesive areas extending in the longitudinal direction formed alternately in the width direction so that the adhesive areas of both the label formation base materials are not brought into contact with each other in a state that the adhering surfaces are pasted to each other. Thus, as the tack labeler according to the invention of claim 3, when the auxiliary rollers brought into contact with the adhering surface side of the label formation base materials are installed at the positions corresponding to the non-adhesive areas so as not to be brought into contact with the adhesive areas of the adhering surfaces of the label formation base materials, adhesives forming the adhesive areas are not stuck onto the auxiliary rollers and the label formation base materials can be smoothly delivered.
With the tack labeler according to the invention of claim 4, when the tack labels are cut off from the label formation base materials by the cutter, a pair of the suction drive rollers is reversely rotated, so that the cut ends of the label formation base materials are temporarily brought away from the cutter. Thus, the cut ends of the label formation base materials are not stuck onto the cutter and the label formation base materials can be smoothly and reliably delivered.
With the tack labeler according to the invention of claim 5, when the tack labels are cut off from the label formation base materials by the cutter, the main rollers are reversely rotated, so that cut ends of the label formation base materials are temporarily brought away from the cutter. Thus, the cut ends of the label formation base materials are not stuck onto the cutter, and the label formation base materials can be smoothly and reliably delivered.
With the tack labeler according to the invention of claim 6, the suction head suctioning and holding the tack labels cut off from the label formation base materials by the cutter is moved forward to the side of the articles to be adhered in a state that the suction head is brought away from the cutter, thereby adhering the tack labels to the articles to be adhered. Thus, at the time of moving the suction head forward to the side of the articles to be adhered, circumferential edges of the tack labels are not brought into contact with and stuck onto the cutter. Therefore, the tack labels suctioned and held onto the suction head are neither displaced nor dropped off from the suction head, the tack labels can be reliably adhered to predetermined positions of the articles to be adhered.
With the tack labeler according to the invention of claim 7, the laser cutting device is used as the cutting means. Thus, even without performing complicated control such as temporarily bringing the cut ends of the label formation base materials away from the cutter in order to prevent the cut ends of the label formation base materials from being stuck onto the cutter as in the case where the guillotine type cutter is used, the label formation base materials can be smoothly and reliably delivered. Moreover, even without adding an extra action such as bringing the suction head suctioning and holding the tack labels cut off from the label formation base materials away from the cutter in order to prevent the circumferential edges of the tack labels from being brought into contact with and stuck onto the cutter as in the case where the guillotine type cutter is used, the tack labels suctioned and held onto the suction head are neither displaced nor dropped off from the suction head, and the tack labels can be reliably adhered to predetermined positions of the articles to be adhered.
Hereinafter, embodiments will be described with reference to the drawings.
As shown in
As shown in the same figures, the tack labeler 1 is provided with a roll holder 10 for rotatably holding the base material pair roll MPR, a reeling-out unit 20 for reeling out the label formation base material pair LMP from the base material pair roll MPR set in the roll holder 10, a base material pair accumulation unit 30 for accumulating the label formation base material pair LMP reeled out by the reeling-out unit 20, a delivering unit 40 for bringing out and delivering the label formation base material pair LMP from the base material pair accumulation unit 30, a separating-delivering unit 50 for separating the label formation base material pair LMP delivered by the delivering unit 40 into the label formation base materials LM and delivering the label formation base materials LM, cut units 60 having guillotine type cutters for cutting the label formation base materials LM delivered by the separating-delivering unit 50 by predetermined length so as to form individual tack labels, adhering units 70 for adhering the tack labels cut off from the label formation base materials LM to the containers C conveyed to adhering positions, a main control unit (not shown) for wholly controlling actions of the units, and an auxiliary control unit (not shown) for controlling a delivering action of the label formation base material pair LMP by the delivering unit 40 while working together with the main control unit. A mark sensor 81 for detecting marks printed at predetermined positions corresponding to the tack labels in the label formation base material pair LMP is installed between the base material pair accumulation unit 30 and the delivering unit 40.
As shown in
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As shown in
The base material pair accumulation unit 30 is provided with a slide base 31 installed on the opposite side of the driven roller 23 relative to the driving roller 22 of the reeling-out unit 20, the slide base extending in the width direction of the base plate 2, a slider 32 moving along the slide base 31, a dancer roller 33 stood on the slider 32, the dancer roller 33 including a center shaft 33a, and a roller pipe 33b rotatably supported on the center shaft 33a via bearings, a coil spring 34 for biasing the slider 32 toward one end of the slide base 31 (outward in the width direction of the base plate 2), and a guide roller 35. The label formation base material pair LMP reeled out by the reeling-out nip roller 22 is alternately hanged over the driving roller 23, the dancer roller 33, and the guide roller 35.
A roll detection sensor 36 formed by a transmissive type photoelectric sensor for detecting the dancer roller 33 is installed on the side of a moving route of the dancer roller 33, in a middle part of the moving range. When an accumulation amount of the label formation base material pair LMP is increased, that is, when the dancer roller 33 is moved outward in the width direction of the base plate 2, the dancer roll 33 is not detected by the roll detection sensor 36. However, when the accumulation amount of the label formation base material pair LMP is decreased, that is, when the dancer roller 33 is moved inward in the width direction of the base plate 2, the dancer roll 33 is detected by the roll detection sensor 36.
While the dancer roll 33 is detected by the roll detection sensor 36, that is, while the accumulation amount of the label formation base material pair LMP is in short, a reeling-out action of the label formation base material pair LMP by the reeling-out unit 20 is executed. When the dancer roll 33 is not detected by the roll detection sensor 36, that is, when the label formation base material pair LMP is sufficiently accumulated, the control unit (not shown) controls ON/OFF of the geared motor 24 of the reeling-out unit 20 so that the reeling-out action of the label formation base material pair LMP by the reeling-out unit 20 is stopped.
As shown in
As shown in
As shown in
For the delivering unit 40, the auxiliary control unit working together with the main control unit performs so-called pitch control of intermittently delivering a predetermined amount of the label formation base material pair LMP. In order to place positions where the tack labels are cut off from the separated label formation base materials LM to cut positions of the cut units 60, after the mark sensor 81 detects the marks printed on the label formation base material pair LMP, only a preliminarily fixed amount of the label formation base material pair LMP is delivered.
As shown in
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As shown in
Therefore, when the driving roller 42 of the delivering unit 40 is rotated, the suction drive rollers 51, 51 of the separating-delivering unit 50 are similarly rotated. However, since circumferential speed of the suction drive rollers 51, 51 is set to be increased by approximately 20% more than circumferential speed of the driving roller 42, the label formation base material pair LMP is not slacked between the delivering unit 40 and the separating-delivering unit 50.
As shown in
Three upper and lower suction holes 54a are opened and a comb shape suction groove 54b communicating with these suction holes 54a is formed on the suction surface of the suction plate 54. In order to make the label formation base material LM delivered by the suction drive roller 51 slide on the suction surface with a stiffness of the label formation base material LM, weak suction force is applied to the label formation base material LM passing through the suction surface of the suction plate 54.
As well as the main suction passage 52a of the suction drive roller 51, the suction holes 54a of the suction plate 54 are connected to the suction blower 82 via a pressure regulating valve, and during operation of the tack labeler 1, a suction action is always executed.
As shown in
As well as the suction plate 54 of the separating-delivering unit 50, three upper and lower suction holes 71a are opened and a comb shape suction groove 71b communicating with these suction holes 71a is formed on a suction and holding surface of the suction plate 71. In order to reliably suction and hold the label formation base material LM before cutting and the tack label after cutting onto the suction plate 71, stronger suction force than the suction plate 54 of the separating-delivering unit 50 is applied to the label formation base material LM and the tack label.
The suction holes 71a of the suction plate 71 are connected to the suction blower 82 via a vacuum valve 83 with the air serving as a drive source. The control unit (not shown) operates an air valve 84 and hence controls supply of the air for driving the vacuum valve 83 so as to open or close the vacuum valve 83, and thereby a suction action by the suction plate 71 is intermittently performed as described below.
When the label formation base material LM is brought to the suction plate 71 in passing from the separating-delivering unit 50 through the cut unit 60, the suction action by the suction plate 71 is stopped. When an end of the label formation base material LM is brought to a predetermined position, the suction action is started. In a state that the label formation base material LM is reliably suctioned and held, the label formation base material is cut by the cut unit 60.
In such a way, after the tack label is cut off from the label formation base material LM, the suction action is continued. However, at a time point when the suction plate 71 suctioning and holding the tack label is moved forward and the tack label is adhered to the container C, the suction action is stopped, and the suction plate 71 is moved backward to an initial position.
As described above, in the tack labeler 1, when the suction drive rollers 51 are rotated in a state that a beginning end of the label formation base material pair LMP delivered by the delivering unit 40 is preliminarily detached and then suctioned and held onto the outer circumferential surfaces of the suction drive rollers 51 of the separating-delivering unit 50, the two label formation base materials LM pasted to each other are continuously separated. Thus, the respective separated label formation base materials LM are successively cut by the cut units 60 so as to form the individual tack labels, and these tack labels are reliably adhered to the trunk portions of the containers C by the adhering units 70.
In the above tack labeler 1, by rotating the suction drive rollers 51 in the state that the beginning end of the label formation base material pair LMP delivered by the delivering unit 40 is preliminarily detached and then suctioned and held onto the outer circumferential surfaces of the suction drive rollers 51 of the separating-delivering unit 50, the two label formation base materials LM pasted to each other are continuously separated. However, the tack labeler is not limited to this. For example, as a tack labeler shown in
As shown in the same figures, the auxiliary rollers 51A brought into contact with the adhering surface side of the label formation base materials LM are disposed into two upper and lower stages with adjustable height positions, and formed into disc shapes with height smaller than width of the non-adhesive layers PL of the label formation base materials LM. As shown in
Therefore, adhesives forming the adhesive layers AL are not stuck onto the auxiliary rollers 51A, and the label formation base materials LM can be smoothly delivered.
The above embodiments are to describe the tack labeler having the separating-delivering unit for delivering the label formation base materials LM in the directions in which the label formation base materials are brought away from each other while suctioning and holding the label formation base materials LM onto the outer circumferential surfaces of the suction drive rollers 51, 51, or the separating-delivering unit for nipping the label formation base materials LM between the driving roller 42 and the driven roller 43 forming the nip roller 41 and having no suction function and the auxiliary rollers 51A, 51A and delivering the label formation base materials LM in the directions in which the label formation base materials are brought away from each other. However, the tack labeler is not limited to this. For example, instead of the suction drive rollers 51, 51 of the tack labeler 1, normal drive rollers having no suction function may be installed and auxiliary rollers for respectively nipping the label formation base materials with these drive rollers may be provided, or auxiliary rollers for respectively nipping the label formation base materials with the suction drive rollers may be provided.
The above tack labeler 1 is provided with the delivering unit 40 for bringing out and delivering the label formation base material pair LMP from the base material pair accumulation unit 30. However, the tack labeler 1A is not provided with such an independent delivering unit but a separating-delivering unit 50A for separating the label formation base material pair LMP into the label formation base materials LM and delivering the label formation base materials LM has both functions of the delivering unit 40 and the separating-delivering unit 50 of the tack labeler 1. Therefore, in the tack labeler 1A, the auxiliary control unit working together with the main control unit controls a delivering action of the label formation base material pair LMP by the separating-delivering unit 50A and performs the so-called pitch control of intermittently delivering only a predetermined amount of the label formation base material pair LMP by the separating-delivering unit 50A.
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As well as the center shaft 92 of the one suction drive roller 91A, the center shaft 93 of the suction drive roller 91B is also provided with a main suction passage 93a extending in a center part in the vertical direction and having a closed upper end, a recess 93b formed on an outer circumferential surface of the middle shaft 93M ranging from a position where the roller pipes 94, 94 of a pair of the suction drive rollers 91A, 91B are brought the closest to each other to a position making 90° in the delivering direction of the label formation base materials LM, and five upper and lower communication passages 93c providing communication between the main suction passage 93a and the recess 93b. A connection elbow 93d of a suction tube for connecting to the suction blower 82 via a pressure regulating valve is attached to a lower end of the center shaft 93 in which the main suction passage 93a is opened.
Each of the roller pipes 94 forming the suction drive rollers 91A, 91B includes a main body portion 94A made of aluminum, and a cover portion 94B made of urethane rubber covering an outer circumferential surface of the main body portion 94A in order to prevent the label formation base material pair LMP to be nipped and delivered or the two label formation base materials LM separated from the label formation base material pair LMP from sliding. Suction holes 94a are formed on both the main body portion 94A and the cover portion 94B.
Gears 98A, 98B rotated with the respective roller pipes 94, 94 and meshed with each other are respectively attached to a pair of the suction drive rollers 91A, 91B. By meshing the gear 98A of the one suction drive roller 91A with a gear 98 attached to a drive shaft of the servomotor 97, rotation drive force of the servomotor 97 is transmitted to a pair of the suction drive rollers 91A, 91B, and a pair of the suction drive rollers 91A, 91B is reversely rotated.
In the above tack labeler 1, the suction plates 71 of the adhering units 70 are only moved forward and backward relative to the containers C. However, in the tack labeler 1A, adhering units 70A are provided with not only the drive cylinders 72 for moving the suction plates 71 forward and backward relative to the containers C but also separate drive cylinders 73 for bringing the suction plates 71 close to and away from the cut units 60.
In the tack labeler 1A, after the two label formation base materials LM delivered by the separating-delivering unit 50A are cut by the cut units 60, different actions from the above tack labeler 1 are performed. Hereinafter, the actions of the tack labeler 1A to be controlled by the main control unit and the auxiliary control unit will be described with reference to a timing chart shown in
Firstly, the drive shaft of the servomotor 97 is rotated forward, and thereby the roller pipes 94, 94 of a pair of the suction drive rollers 91A, 91B nipping the label formation base material pair LMP are rotated. Then, as shown in
Next, the suction action by the suction plates 71 is started. Then, in a state that the label formation base materials LM are suctioned and held onto the suction plates 71, movable blades of the cut units 60 move forward and backward and cut the label formation base materials LM (T1, T2 to T3), so that individual tack labels TL are formed in a state that the tack labels are suctioned and held onto the suction plates 71.
After the label formation base materials LM are cut by the cut units 60 in such a way, as shown by double-dotted lines in
In the case where the suction plates 71 are brought away from the cut units 60 in such a way, as shown by double-dotted lines in
Then, after predetermined time (three seconds in the tack labeler 1A) passes (T7), the suction plates 71 are brought away from the containers C and moved backward to original positions (positions shown by solid lines in
As described above, in the tack labeler 1A, in the case where the tack labels are cut off from the label formation base materials LM by the cut units 60, the roller pipes 94, 94 of a pair of the suction drive rollers 91A, 91B are reversely rotated, thereby temporarily bringing the cut ends of the label formation base materials LM away from the cut blades of the cut units 60. Thus, the cut ends of the label formation base materials LM are not stuck onto the cut blades of the cut units 60, and the label formation base materials can be smoothly and reliably delivered to predetermined positions.
In the tack labeler 1A, the suction plates 71 suctioning and holding the tack labels cut off from the label formation base materials LM by the cut units 60 are moved forward to the side of the articles to be adhered in a state that the suction plates are brought away from the cut blades of the cut units 60, thereby adhering the tack labels to the articles to be adhered. Thus, at the time of moving the suction plates 71 forward to the side of the articles to be adhered, circumferential edges of the tack labels are not brought into contact with and stuck onto the cut blades of the cut units 60. Therefore, the tack labels suctioned and held onto the suction plates 71 are neither displaced nor dropped off from the suction heads, and the tack labels can be reliably adhered to predetermined positions of the articles to be adhered.
In the above tack labeler 1A, the separating-delivering unit 50A for delivering the label formation base materials LM in the directions in which the label formation base materials LM are brought away from each other while suctioning and holding the label formation base materials LM onto the outer circumferential surfaces of the suction drive rollers 91A, 91B is described. However, the tack labeler is not limited to this. For example, as a tack labeler shown in
As well as the above auxiliary rollers 51A, the auxiliary rollers 91E desirably have smaller height than the width of the non-adhesive layers PL of the label formation base materials LM in order to prevent the adhesives forming the adhesive layers AL from being stuck, and are installed at height positions corresponding to the non-adhesive layers PL so as not to be brought into contact with the adhesive layers AL on the adhering surfaces of the label formation base materials LM.
In the above embodiments, the cut units 60 having the guillotine type cutters are adopted. However, the cut units are not limited to this but laser cutting devices may be also adopted. By adopting the laser cutting devices as described above, the cut ends of the label formation base materials are not stuck onto the cut blades of the cut units, and the circumferential edges of the tack labels cut off from the label formation base materials are not brought into contact with and stuck onto the cut blades of the cut units unlike a case where the guillotine type cutters are used. Thus, even without performing complicated control such as temporarily bringing the cut ends of the label formation base materials LM away from the cut blades of the cut units 60 as in the above tack labeler 1A, the label formation base materials LM can be smoothly and reliably delivered. Moreover, even without adding an extra action such as bringing the suction plates 71 suctioning and holding the tack labels TL cut off from the label formation base materials LM away from the cut blades of the cut units 60, the tack labels TL suctioned and held onto the suction plates 71 are neither displaced nor dropped off from the suction plates 71, and the tack labels TL can be reliably adhered to predetermined positions of the articles to be adhered.
The present invention can be applied to a case where tack labels without using release papers are to be automatically applied.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2008-053214 | Mar 2008 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2009/000849 | 2/26/2009 | WO | 00 | 8/16/2010 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2009/110197 | 9/11/2009 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 5336541 | Kobayashi | Aug 1994 | A |
| 5624520 | Nedblake et al. | Apr 1997 | A |
| Number | Date | Country |
|---|---|---|
| 10126739 | Oct 2003 | DE |
| 5-117604 | May 1993 | JP |
| 9-039930 | Feb 1997 | JP |
| 10-142742 | May 1998 | JP |
| 2003-226313 | Aug 2003 | JP |
| Entry |
|---|
| International Search Report of PCT/JP2009/000849, Mailing Date of Apr. 14, 2009. |
| Number | Date | Country | |
|---|---|---|---|
| 20110000621 A1 | Jan 2011 | US |
