Taco holders or trays are well known in the art for preparing and/or serving tacos. When tacos are allowed to sit in these taco holders, the taco shells can become soggy from condensation or from grease or other juices dripping from the taco. Accordingly, there is a need for a taco holder that is easy to assemble and which minimizes or prevents the shells from becoming soggy due to condensation or from sitting in its own juices.
Referring to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views,
Referring to
As best viewed in the enlarged perspective view of
To assemble the single taco holder 10 using the single-piece die-cut blank 20, the first sidewall portion 12 is folded upwardly relative to the bottom wall portion 16 along the first intermediate foldline 23, thus forming the first sidewall 12 of the taco holder 10. The outer layer portion 14a is folded upwardly relative to bottom wall portion 16 along the second intermediate foldline 25. The inner layer portion 14b is folded over onto the outer layer portion 14a along the sidewall foldline 22, thus forming the second sidewall 14 of the taco holder 10. The intermediate support panel portion 18 is folded along the third intermediate foldline 27 such that it is substantially perpendicular to the inner layer portion 14b. The spacer tab 24 is folded down along the fourth intermediate foldline 29 such that it is substantially perpendicular to the intermediate support panel 18. The spacer tab 24 may be secured to the first sidewall 12 by adhesive, thus completing the assembly of the taco holder 10. Alternatively, the spacer tab 24 may include projections (not shown) that are received within matingly aligned slots (not shown) in the bottom wall 16 or in the first sidewall 12 to secure the spacer tab 24 in place and preventing the taco holder 10 from unfolding.
To assemble the taco holder 10A using the two-piece die-cut blank 80, the first sidewall portion 12 is folded upwardly relative to bottom wall portion 16 along the first intermediate foldline 23, thus forming the first sidewall 12 of the taco holder 10A. The second sidewall portion 14 is folded upwardly relative to bottom wall portion 16 along the second intermediate foldline 25, thus forming the second sidewall 14 of the taco holder 10A. The first spacer tab portion 24a is folded downwardly relative to the intermediate support panel portion 18 along the third intermediate foldline 27. The second spacer tab portion 24b is folded downwardly relative to the intermediate support panel portion 18 along the fourth intermediate foldline 29. As best illustrated in
The first blank portion 120-1 comprises the first generally circle portion 120a-1 and a second generally semi-circular portion 120b-1 joined together along a first outer sidewall foldline 122-1. The first generally circular portion 120a-1 includes a first intermediate foldline 123-1 between the first inner wall portion 112-1 and the first bottom wall portion 116-1. A second intermediate foldline 125-1 is provided between the first bottom wall portion 116-1 and the first outer layer portion 114a-1 of the first outer sidewall 114-1. The first generally semi-circular portion 120b-1 of the first blank portion 120-1 includes the first inner layer portion 114b-1 of the first outer sidewall 114-1. A third intermediate foldline 127-1 is provided between the first inner layer portion 114b-1 of the first outer sidewall 114-1 and the first intermediate support panel portion 118-1. A forth intermediate foldline 129-1 is provided between the first intermediate support panel portion 118-1 and the first spacer tab portion 124-1.
The second blank portion 120-2 comprises a second generally circle portion 120a-2 and a second generally semi-circular portion 120b-2 joined together along a second outer sidewall foldline 122-2. The second generally circular portion 120a-2 includes a fifth intermediate foldline 123-2 between the second inner wall portion 112-2 and the second bottom wall portion 116-2. A sixth intermediate foldline 125-2 is provided between the second bottom wall portion 116-2 and the second outer layer portion 114a-2 of the second outer sidewall 114-2. The second generally semi-circular portion 120b-2 includes the second inner layer portion 114b-2 of the second outer sidewall 114-1. A seventh intermediate foldline 127-2 is provided between the second inner layer portion 114b-2 of the second outer sidewall 114-2 and the second intermediate support panel portion 118-2. An eighth intermediate foldline 129-2 is provided between the second intermediate support panel portion 118-2 and the second spacer tab portion 124-2.
To assemble the dual taco holder 100 using the single-piece die-cut blank 120, the first blank portion 120-1 is folded by folding the first inner wall portion 112-1 upward relative to the first bottom wall portion 116-1 along the first intermediate foldline 123-1. The first sidewall outer layer portion 114a-1 is folded upwardly relative to first bottom wall portion 116-1 along the second intermediate foldline 125-1. The first sidewall inner layer portion 114b-1 is folded over onto the first sidewall outer layer portion 114a-1 along the first outer sidewall foldline 122-1, thus forming the first outer sidewall 114-1 of the dual taco holder 100. The first intermediate support panel 118-1 is folded along the third intermediate foldline 127-1 such that it is substantially perpendicular to the first sidewall inner layer portion 114b-1. The first spacer tab 124-1 is folded down along the fourth intermediate foldline 129-1 such that it is substantially perpendicular to the first intermediate support panel portion 118-1. The first spacer tab 124-1 may be secured to the first inner wall portion 112-1 by adhesive. Alternatively, the first spacer tab 124-1 may include projections (not shown) that are received within matingly aligned slots (not shown) in the first bottom wall portion 116-1 or in the first inner wall portion 112-1 to secure the first spacer tab portion 124-1 in place and preventing the first side of the dual taco holder 100 from unfolding.
A similar process is repeated for the second blank portion 120-2, by folding the second inner wall portion 112-2 upward relative to the second bottom wall portion 116-2 along the fifth intermediate foldline 123-2. The second sidewall outer layer portion 114a-2 is folded upwardly relative to second bottom wall portion 116-2 along the sixth intermediate foldline 125-2. The second sidewall inner layer portion 114b-2 is folded over onto the second sidewall outer layer portion 114a-2 along the second outer sidewall foldline 122-2, thus forming the second outer sidewall 114-2 of the dual taco holder 100. The second intermediate support panel 118-2 is folded along the seventh intermediate foldline 127-2 such that it is substantially perpendicular to the second sidewall inner layer portion 114b-2. The second spacer tab 124-2 is folded down along the eighth intermediate foldline 129-2 such that it is substantially perpendicular to the second intermediate support panel portion 118-2. The second spacer tab 124-2 may be secured to the second inner wall portion 112-2 by adhesive. Alternatively, the second spacer tab 124-2 may include projections (not shown) that are received within matingly aligned slots (not shown) in the second bottom wall portion 116-2 or in the second inner wall portion 112-2 to secure the second spacer tab portion 124-2 in place and preventing the second side of the dual taco holder 100 from unfolding.
With the first blank portion 120-1 and the second blank portion 120-2 folded as described above, the first inner wall 112-1 and the second inner wall 112-2 are folded back-to-back along the inner wall foldline 121 and are secured together with an adhesive to keep the two sides of the dual taco holder 100 together. Alternatively, one of the first or second inner wall portions 112-1, 112-2 may include one or more projections (not shown) that are received within matingly aligned slots (not shown) in the opposing first or second inner wall portions 112-1, 112-2 to secure the first and second inner walls 112-1, 112-2 together.
The three-piece die-cut blank 130 includes a generally circular portion 130a-1 and a generally circular portion 130a-2 similar to the generally circular portions 120a-1, 120a-2 of the single-piece dual die-cut blank 120 of
The first generally circular portion 130a-1 includes a first intermediate foldline 123-1 between the first inner wall portion 112-1 and the first bottom wall portion 116-1. A second intermediate foldline 125-1 is provided between the first bottom wall portion 116-1 and the first outer sidewall portion 114-1. The first generally rectangular portion 120b-1 includes the first intermediate support panel portion 118-1, a first spacer tab portion 124a-1 and a second spacer tab portion 124b-1. A third intermediate foldline 127-1 is provided between the first intermediate support panel portion 118-1 and the first spacer tab portion 124a-1. A forth intermediate foldline 129-1 is provided between the first intermediate support panel portion 118-1 and the second spacer tab portion 124b-1.
The second generally circular portion 120a-2 includes a fifth intermediate foldline 123-2 between the second inner wall portion 112-2 and the second bottom wall portion 116-2. A sixth intermediate foldline 125-2 is provided between the second bottom wall portion 116-2 and the second outer sidewall portion 114-2. The second generally rectangular portion 120b-1 includes the second intermediate support panel portion 118-2, a third spacer tab portion 124a-2 and a fourth spacer tab portion 124b-2. A seventh intermediate foldline 127-2 is provided between the second intermediate support panel portion 118-2 and the third spacer tab portion 124a-2. An eighth intermediate foldline 129-2 is provided between the second intermediate support panel portion 118-2 and the fourth spacer tab portion 124b-2.
To assemble the dual taco holder 100A using the three-piece die-cut blank 130, the first blank portion 130-1 is folded by folding the first inner wall portion 112-1 upward relative to the first bottom wall portion 116-1 along the first intermediate foldline 123-1. The first outer sidewall portion 114-1 is folded upwardly relative to first bottom wall portion 116-1 along the second intermediate foldline 125-1. The first and second spacer tabs 124a-1, 124b-1 are folded down along the respective third intermediate foldline 127-1 and fourth intermediate foldline 129-1 such that they are substantially perpendicular to the first intermediate support panel portion 118-1. The folded rectangular blank portion 130b-1 is then inserted between the first inner wall 112-1 and the first outer sidewall 114-1 such that the first and second spacer tabs 124a-1, 124b-1 engage with the first bottom wall 116-1. The first and second spacer tabs 124a-1, 124b-1 may be secured to the respective first inner wall portion 112-1 and to the first outer sidewall 114-1 by adhesive. Alternatively, the first and second spacer tabs 124a-1, 124b-1 may include projections (not shown) that are received within matingly aligned slots (not shown) in the first inner wall 112-1 and first outer sidewall 114-1 or slots (not shown) in the first bottom wall portion 116-1 to secure the first and second spacer tabs 124a-1, 124b-1 in place.
A similar process is repeated for the second blank portion 130-2, by folding the second inner wall portion 112-2 upward relative to the second bottom wall portion 116-2 along the fifth intermediate foldline 123-2. The second outer sidewall portion 114-2 is folded upwardly relative to second bottom wall portion 116-2 along the sixth intermediate foldline 125-2. The third and fourth spacer tabs 124a-2, 124b-2 are folded down along the respective seventh intermediate foldline 127-2 and eighth intermediate foldline 129-2 such that they are substantially perpendicular to the second intermediate support panel portion 118-2. The folded rectangular blank portion 130b-2 is then inserted between the second inner wall 112-2 and the second outer sidewall 114-2 such that the third and fourth spacer tabs 124a-2, 124b-2 engage with the second bottom wall 116-2. The third and fourth spacer tabs 124a-2, 124b-2 may be secured to the respective second inner wall portion 112-2 and to the second outer sidewall 114-2 by adhesive. Alternatively, the third and fourth spacer tabs 124a-2, 124b-2 may include projections (not shown) that are received within matingly aligned slots (not shown) in the second inner wall 112-2 and second outer sidewall 114-2 or slots (not shown) in the in the second bottom wall portion 116-2 to secure the third and fourth spacer tabs 124a-2, 124b-2 in place.
With the first blank portions 130a-1, 130a-2 folded and assembled with the second and third blank portions 130b-1, 130b-2 inserted therein, the first inner wall 112-1 and the second inner wall 112-2 are folded back-to-back along the inner wall foldline 121 and secured together with an adhesive to keep the two sides of the dual taco holder 100 together. Alternatively, one of the first or second inner wall portions 112-1, 112-2 may include one or more projections (not shown) that are received within matingly aligned slots (not shown) in the opposing first or second inner wall portions 112-1, 112-2 to secure the first and second inner walls 112-1, 112-2 together.
It should be appreciated that in the single taco holder 10, 10A, the taco 1 is intended to rest on the intermediate support panel 18 with the sides of the taco retained between the first and second sidewalls 12, 14, thereby supporting the taco 1 when it is being prepared or when the taco 1 is being plated or served at home or at a restaurant, or when the taco 1 is being inserted into a to-go or carry-out bag. Similarly, with a dual taco holder 100, 100A, a taco 1 is intended to rest on each of the first and second intermediate support panels 118-1, 118-2 with the sides of the first taco 1 retained by the first outer sidewall 114-1 and the inner wall 112 and with the second taco retained between the second outer sidewall 114-2 and the inner wall 112, thereby supporting both tacos 1 when they are being prepared or when the tacos are being plated or served at home or at a restaurant, or when the tacos are being inserted into a to-go or carry-out bag. By supporting the tacos on the intermediate support panels 18, 118-1, 118-2 above the bottom walls 16, 116-1,116-2, the tacos may stay more crisp due to the airflow through the air cavities 26, 126, 126-1, 126-2. Although the taco holders 10, 10A, 100, 100A are particularly adapted for holding tacos, they may also be used for holding other food products.
It should be appreciated that any of the die-cut blanks 20, 30, 40, 50, 60, 70, 80, 120, 130 may include any of the openings 32, 42, 52 or any other size or shape openings in the intermediate support panels 18, 118, 118-1, 118-2. It should also be appreciated that any of the die-cut blanks 20, 30, 40, 50, 60, 70, 80, 120, 130 may include the embossed pattern shown in
The die-cut blanks 20, 30, 40, 50, 60, 70, 80, 120, 130 may be made from any suitable natural or synthetic material. If made from natural material, the die-cut blanks 20, 30, 40, 50, 60, 70, 80, 120, 130 may be made from a pulp-based, fiber-based or cellulose-based material, whether from wood, other plant material. In preferred embodiments, the die-cut blanks 20, 30, 40, 50, 60, 70, 80, 120, 130 are made from premium grade solid bleached sulfate (SBS) paper, paperboard, cardstock or cardboard suitable for food products.
Also, depending on the application and intended uses of the taco holder 10, 10A, 100, the material comprising the blanks 20, 30, 40, 50, 60, 70, 80, 120, 130 may include appropriate barrier coatings as well known to those of ordinary skill in the art, such that the taco holder 10, 10A, 100, 100A may be impermeable or semi-impermeable to liquids, for example, to prevent or minimize juices from the food product held therein from soaking into or passing through the material. The barrier coating may also allow the taco holder 10, 10A, 100, 100A to be suitable for baking, heating, or reheating tacos or other food products and/or capable of being freezer-to-oven ready.
As used herein, the term “embossed pattern” should be understood to include any type of stamping, imprinting, pressing or forming process that creates a series of closely spaced intermittent projections 99 such as shown in
The intermittent projections 99 may be any suitable configuration, size and spacing. As an example, the projections 99 may have a diameter of about 3/16 inch, and a height range between about 0.010 to about 0.040 inches, with a center-to-center spacing of about ½ inch. It should be appreciated, however, that the projections 99 need not be round or circular and may have any desired size or shape, including any polygonal shape with widths and lengths or diameters between about ⅛ inch to about ½ inch, and may be spaced at distances ranging from about ⅜ inch to about one inch or more depending on the size of the projections 99.
The projections 99 serve to intermittently support the taco or other food product thereby allowing air circulation below or around the food product so that it does not become soggy due to collection of condensation, drippings or juices. The projections 99 may also provide an air space which may minimize heat transfer via conduction thereby keeping the taco or other food product warmer for a longer period. With an embossed pattern having both upward projections 99a and downward projections 99b, the downward projections 99b may permit additional air circulation and serve as small wells in which condensation, food juices or drippings are collected.
The foregoing description is presented to enable one of ordinary skill in the art to make and use the invention and is provided in the context of a patent application and its requirements. Various modifications to the embodiments of the apparatus and the general principles and features described herein will be readily apparent to those of skill in the art. Thus, the present invention is not to be limited to the embodiments described above and illustrated in the drawing figures, but is to be accorded the widest scope consistent with the scope of the appended claims.
This application claims the benefit of U.S. Provisional Application No. 63/618,299 filed Jan. 6, 2024 and is incorporated herein in its entirety by reference.
Number | Date | Country | |
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63618299 | Jan 2024 | US |