1. Field of the Invention
The present disclosure generally relates to tactile enhancement mechanisms for closure mechanisms of resealable pouches.
2. Description of the Background of the Invention
Resealable pouches in the form of thermoplastic bags with elongate closure mechanisms have been developed of a type that includes one or more sets of closure mechanisms, such as interlocking closure profiles, for maintaining the pouch in a sealed condition. In some pouches, these closure profiles may be difficult for a user to locate and/or operate such that the pouch cannot be occluded properly because the user is unable to visually see the closure profiles and/or is unable to easily feel the location of the closure profiles. In such cases, incomplete occlusion does not allow the pouch to be sealed properly and the contents of the pouch may escape or spoil.
Various attempts have been made to help users locate and properly occlude closure profiles. For example, one design provides a reclosable bag having front and rear walls and a single pair of mutually interlocking opposing rib and groove closure elements disposed across a mouth of the bag. Outer surfaces of the walls are roughened coextensive with and over the rib and groove elements by a series of vertical ridges with vertical valleys therebetween to facilitate a user's application of tangential force to open the closure elements.
Another design provides a reclosable bag having alignment ribs disposed on opposite sides of a male interlocking profile on an interior side of a first bag wall. Outer ridge beams coextensive with a central stabilizing ridge are extruded on the first bag wall exterior surface opposite the alignment ribs and the male interlocking profile, respectively.
A further design provides a reclosable bag having front and rear walls and nested inner and outer closure mechanisms disposed on interior surfaces of the walls. A pair of parallel spaced apart ribs is disposed on an external surface of the front wall and is aligned with legs of an outer female interlocking member. Another pair of parallel ribs is disposed on an external surface of the rear wall spaced on opposite sides of an inner female interlocking member.
Yet another design provides a reclosable bag having opposing walls and a single pair of mutually interlocking opposing rib and groove closure elements disposed across an interior of a mouth of the bag. Backing areas made of material that is dissimilar to the closure elements are provided on the bag walls in alignment with the closure elements on exterior surfaces of the opposing bag walls or between the closure elements and the bag walls. The dissimilar material of the backing areas provides a noticeable tactile feel for a user in regard to other areas of the bag in order to help the user feel the location of the closure elements.
Many designs found in the art include a guiding mechanism disposed directly opposite the closure profile such that a ridge is located on a back side of the closure profile and a user is able to position his or her fingers on the ridge to help guide occlusion. A problem with such designs however is that a user's finger may slide off of the ridge of material, which may cause uneven or incomplete occlusion along an entire length of the opening into the bag, thereby forming an incomplete seal across the opening.
To further improve upon a user's ability to open and close such resealable pouches, several mechanisms have also been developed to effectively grip the panels at the opening of the pouches and/or near the closure profile. For example, U.S. Pat. No. 7,651,271 to Withers discloses a reclosable bag with closure means consisting of a rib that engages a groove to selectively seal the bag. Shallow ribs are formed by extrusion on the internal surfaces to allow secure gripping of the bag panels. Two parallel spaced pairs of strengthening ribs are also extruded along both sides of the closure means to bear some of the forces applied to the sealing means to minimize breaking of the bag.
U.S. Pat. No. 5,209,574 to Tilman discloses a reclosable bag with male and female profiles on internal surfaces of the bag walls to create a zipper. Pairs of ribs are on each side of the profiles, respectively. The rib pairs form valleys that are sized and shaped to act as finger guides. A plurality of gripping ribs 36, 38 are formed on external surfaces of the walls. The ribs are offset with respect to each other and angled towards the profiles.
U.S. Pat. No. 5,839,831 to Mazzocchi discloses a flexible bag with gripper ridges. Each gripper ridge has opposing first and second walls that are normal to the bag wall. The first wall is longer than the second wall such that the end surface extending therebetween is angled and forms a gripping end or point.
Despite the advancements above, a need exists for an improved tactile enhancement mechanism that aids in opening and closing the pouch to more easily store and remove items. The subject technology also provides an improved tactile enhancement mechanism that is easier to manufacture.
According to one aspect, a pouch includes a closure strip along an interior surface of a pouch sidewall for sealing an opening into the pouch. The closure strip extends from one end of the opening to an opposite end of the opening. A first tactile strip is disposed on an exterior surface of the pouch sidewall spaced above the closure profile, and a second tactile strip is disposed on the exterior surface of the pouch sidewall spaced below the closure profile. Each of the first and second tactile strips extends substantially to opposite ends of the closure mechanism, and an exterior of at least one of the first and second tactile strips is textured. A smooth region on the exterior surface of the first pouch sidewall is disposed opposite the closure mechanism extending completely between the first and second tactile strips.
Another aspect of the disclosure includes a tactile enhancement mechanism for a closure mechanism on a pouch, wherein the closure mechanism includes an elongate closure strip disposed on an interior surface of a sidewall of the pouch and extends from one end of a mouth into the pouch to another end of the mouth for closing the mouth. The tactile enhancement mechanism includes a first strip of material secured to the exterior surface of the sidewall below the closure strip and a second strip of material secured to the exterior surface of the sidewall above the closure profile. The first and second strips of material extend to opposite ends of the closure strip, and the first strip of material has a textured exposed surface. A smooth region on the exterior surface of the sidewall is coextensive with the closure strip between the first and second strips of material.
According to yet a further aspect, a reclosable pouch includes first and second opposing pouch walls defining an interior therebetween and an opening into the interior, an elongate resealable closure profile that extends longitudinally between opposite ends of the opening and includes a first closure member disposed on an interior surface of the first pouch wall, and first and second strips of material attached to an exterior surface of the first pouch wall. Each of the first and second strips of material is substantially parallel and immediately adjacent to the closure mechanism and includes a tactile pattern that forms a textured exterior surface. A region of the exterior surface that is disposed between the first and second regions and directly opposite the closure member is smooth.
In one embodiment, the subject technology is directed to a pouch including opposing sidewalls sealed together in a closed distal portion to form an interior that is accessible by a proximal opening. A closure profile extends along an interior surface of the opposing sidewalls for selectively sealing the proximal opening, wherein the closure profile substantially extends a length of the proximal opening. A plurality of tactile strips are disposed on an interior surface of at least one of the opposing sidewalls between the closure profile and the proximal opening, the tactile strips being variably spaced. Preferably, each tactile strip has a well-formed triangular cross-sectional shape with a height from the respective sidewall approximately double a thickness of the respective sidewall.
In another embodiment, the subject technology is directed to a method of forming tactile strips on a pouch including opposing sidewalls sealed together to form an interior that is accessible by an opening, and a closure strip along an interior surface of the opposing sidewalls for selectively sealing the opening. The method includes the steps of extruding a plurality of tactile strips in a die separately from forming the opposing sidewalls, applying the plurality of tactile strips on an exterior surface of at least one of the opposing sidewalls, the tactile strips being variably spaced between the closure strip and the opening, and forming the pouch.
Still another embodiment of the subject technology is a reclosable pouch including a first sidewall, a second sidewall opposing the first sidewall and sealed thereto to form a closed distal portion defining an interior that is accessible by a proximal opening. A closure profile extends along an interior surface of the opposing sidewalls for selectively sealing the proximal opening, wherein the closure profile substantially extends a length of the proximal opening. Three ridges are disposed on an interior surface of the first sidewall between the closure profile and the proximal opening, the three ridges being equally spaced apart. Four ridges are disposed on an interior surface of the second sidewall between the closure profile and the proximal opening, the four ridges being equally spaced apart, wherein two of the ridges on the second sidewall oppose and are equally spaced with respect to the opposing ridges on the first sidewall. The reclosable pouch may further include a fourth ridge on the first sidewall, the fourth ridge being a most proximally located ridge and at least 10% larger than each of the other ridges on the first sidewall as well as a fifth ridge on the second sidewall, the fifth ridge being a most proximally located ridge and at least 10% larger than each of the other ridges on the second sidewall.
It should be appreciated that the present technology can be implemented and utilized in numerous ways, including without limitation as a process, an apparatus, a system, a device, a method for applications now known and later developed. These and other unique features of the technology disclosed herein will become more readily apparent from the following description and the accompanying drawings.
The present disclosure overcomes many of the prior art problems associated with utilizing storage bags and, specifically, tactile enhancement mechanisms for the same. The advantages and other features of the technology disclosed herein, will become more readily apparent to those having ordinary skill in the art from the following detailed description of certain preferred embodiments taken in conjunction with the drawings which set forth representative embodiments of the present invention and wherein like reference numerals identify similar structural elements. Unless otherwise specified, the illustrated embodiments can be understood as providing exemplary features of varying detail of certain embodiments, and therefore, unless otherwise specified, features, components, modules, elements, and/or aspects of the illustrations can be otherwise modified, combined, interconnected, sequenced, separated, interchanged, positioned, and/or rearranged without materially departing from the disclosed systems or methods. It is also noted that the accompanying drawings are somewhat idealized in that, for example without limitation, features are shown as substantially smooth and uniform when in practice, manufacturing variances and abnormalities would occur as is known to those of ordinary skill in the art.
In
A closure mechanism 68 extends longitudinally adjacent the top edge 66 and includes a first elongate closure strip 70 and a second elongate closure strip 72 that can be sealed together along the length of the opening 64 to close the mouth. The first closure strip 70 is disposed along an inside surface of the first sidewall 52 near the opening 64 and extends to the side edges 56, 60 of the pouch 50, and the second closure strip 72 is disposed along an inside surface of the second sidewall 54 near the opening 64 and also extends between side edges 56, 60 of the pouch 50. The closure strips 70, 72, are substantially aligned opposite each other such that the opening 64 may be repeatedly opened and/or closed, preferably thereby respectively sealing and unsealing same. The closure mechanism 68 and the closure strips 70 and 72 thereof may take many different forms suitable for closing the opening 62, some of which are exemplified herein, and the invention is not necessarily limited to any particular form of the embodiments illustrated. Preferably, the closure mechanism 68 is a “pinch and seal” type interlocking “zipper” closure, wherein each of the first and second closure strips 70, 72 has one or more mutually interlocking elongate profiles, and wherein each profile has a substantially constant cross-section that extends completely between side edges 56, 60 of the pouch 50. The closure mechanism 68 may include mutually interlocking profiles of various different designs, such as male and female closure profiles, hook profiles, rib and groove profiles, etc.; however, other types, sizes, and shapes of closure mechanisms sufficient to close the mouth of a bag may be used, such as adhesive closures and/or hook-and-loop type closures. Still further, the closure mechanism 68 may be attached to the pouch 50 in any manner suitable to effectuate closing of the mouth. Illustratively, the closure strips 70, 72 may be formed integrally with the sidewalls 52, 54, may be formed separately and subsequently attached to the sidewalls 52, 54, or any combination thereof using any number of suitable methods including heat sealing, integral casting, adhesive sealing, and various hybrid methods of manufacturing. Some exemplary pouches and closure mechanisms usable in the invention are disclosed in Dais et al. U.S. Pat. No. 5,070,584, Dias et al. U.S. Pat. No. 5,307,552, Ausnit U.S. Pat. No. 5,382,094, Borchardt et al. U.S. Pat. No. 5,774,955, Bench U.S. Pat. No. 6,877,898, Pawloski U.S. Pat. No. 7,410,298, and Dowd et al. U.S. Patent Application Publication No. 2008/0159662, each of which is incorporated by reference in its entirety herein.
The tactile enhancement mechanism is attached to an exterior side of the pouch 50 adjacent to and offset laterally up and/or down from the closure mechanism 68. The tactile enhancement mechanism includes one or more tactile strips 74a, 74b, 74c, 74d, each formed of one or more layers of material attached to the exterior surface pouch 50 with an optionally textured outer surface that is exposed to a user's fingers when closing the closure mechanism 68 and located to help provide a unique tactile sensation to the user's fingers over the closure strips 70 and/or 72. First and third tactile strips 74a and 74c are disposed on respective sidewalls 52, 54 in a region immediately below the first and second closure strips 70, 72, and second and fourth tactile strips 74b and 74d are disposed on the sidewalls 52, 54 in a region immediately above the first and second closures 70, 72. Preferably, the tactile strips 74a-74d have the form of elongate strips that extend approximately parallel with and along the entire length of the closure mechanism 68, although the tactile strips 74a-74d are not necessarily limited to any particular exact shape herein. An exterior surface of each or any of tactile strips 74a-74d may be textured in any form sufficient to provide an additional tactile feedback cue to the user, such as with bumps, ribs, notches, slits, cuts, embossing, roughening, designs, holes, abscesses, and indentations. An exemplary texture shown in
The tactile strips 74a-74d may be formed of many different materials and/or applied in different ways. For example, the tactile strips 74a-74d may be made of thermoplastic, such as polyethylene, polypropylene, and blends thereof. The tactile strips 74a-74d may be made of paint, ink, paper, cloth, adhesive decals, or other material suitable for the purposes described herein. Further, the tactile strips 74a-74d may be attached to the pouch 50 by any method suitable for application, such as by extrusion, heat sealing, adhesive, spraying, and/or printing. In one example, the tactile strips 74a-74d are formed by extruding a layer or bead of thermoplastic onto the pouch and subsequently embossing or cutting exterior surfaces of the tactile strips 74a-74d with an embossing wheel or cutting mechanism. In another example, the layer(s) of material of the tactile strips 74a-74d may be ink or thermoplastic that is sprayed onto the pouch 50 in a series of shapes adjacent to the closure mechanism, for example with a hot melt adhesive application system. In another example, the layer(s) of material of the tactile strips 74a-74d may be printed on to the pouch 50 in a series of shapes adjacent to the closure mechanism using flexographic printing machine. Further, the layer(s) of the tactile strips 74a-74d may be applied in any thickness sufficient to provide a meaningful tactile feel to an average user's fingers as described. Preferably the layers are between about 0.005 mm to about 5 mm thick, and more preferably about 0.02 mm thick.
In one standard method of use, when it is desired to close the closure mechanism 68, the closure strips 70, 72 are squeezed together between a user's fingers 78, 80, for example, beginning at one end of the closure mechanism and drawing the fingers along the entire length of the closure mechanism 68 to thereby squeeze the closure strips 70, 72 together along the entire length thereof. The added layer(s) of material of the tactile enhancement mechanism may guide the user's fingers 78, 80 onto the smooth regions 76 opposite the closure strips 70, 72, thereby guiding the user's fingers 78, 80 into an optimal position for successfully closing the closure strips 70, 72 as the user moves fingers 78, 80 from edge 60 to edge 56, for example, while applying inward pressure to successfully close the pouch 50. Further, a textured exterior surface of the tactile strips 74a-74d as disclosed herein, also provides a tactile sensation in the form of a roughened sensation that provides the user with additional tactile feedback that signals to the user whether his/her fingers 78, 80 are correctly positioned in the smooth space 76 directly opposite and aligned with the closure mechanism 68.
Turning now to some exemplary embodiments shown in
In
Tactile strips 74a, 74b, 74c, and 74d defining a tactile enhancement mechanism are attached to the exterior surfaces of the upper and lower flange members 102 in the manner shown in
In
Each tactile strip 74a-74d shown in
In a further embodiment shown in
Referring now to
A continuous line 190 of resin is intermediate the closure strips 170, 172. The resin line 190 provides additional color and facilitates sealing between the closure strips 170, 172 when forming a side weld during manufacture of the pouch 150.
The features that comprise the tactile enhancement mechanism are on the internal surfaces 180, 182 of the sidewalls 152, 154 between the top edges 166 and closure strips 170, 172. The tactile enhancement mechanism includes ridges 184a-184j and a tactile strip 174. In alternative embodiments, one or more such ridges and tactile strips may be additionally on the external surfaces 186, 188 or only on the external surfaces 186, 188.
The tactile strip 174 is only on one panel or sidewall 154, which is relatively shorter than the other sidewall 152. Rather than be adjacent the closure mechanism 168 as shown above, the tactile strip 174 is much closer to the respective top edge 166. The tactile strip 174 extends approximately parallel with and along the entire length of the closure mechanism 168 as do the ridges 184a-184j.
The ridges 184a-184j are configured to provide improved gripping, feel and user satisfaction when opening and closing the pouch 150. Although the ridges 184a-184j are not necessarily limited to any particular exact shape or arrangement herein, the ridges 184a-184j are somewhat triangular in cross-sectional shape. An exterior surface of each or any of the ridges 184a-184j may be textured in any form sufficient to provide an additional tactile feedback cue to the user.
An exemplary arrangement is shown in
The ridges 184a-184j may be formed of many different materials and/or applied in different ways. For example without limitation, the ridges 184a-184j may be made of thermoplastic, such as polyethylene, polypropylene, and blends thereof in an integrally formed process or post-applied. Further, the ridges 184a-1843 may be attached to the pouch 150 by any method suitable for application, such as by extrusion, heat sealing, adhesive, spraying, and/or printing. Still further, the ridges 184a-184j may be varied in color such as ridges 184a-184f being blue and ridges 184g-184j being pink to provide further visual cue to the user. In one embodiment, the height of the ridges 184a-184f is approximately 0.005 of an inch {0.00127 mm} to 0.007 of an inch {0.001778 mm}.
Referring now to
The ridges 284e-284g are equally spaced on the shorter sidewall 254 and set apart approximately double the spacing from the respective top edge 266. Ridges 284a, 284b oppose ridges 284e, 284f and are spaced approximately the same distance apart. However, the spacing from ridge 284b to ridge 284c approximately doubles with the spacing from ridge 284c to ridge 284d increasing about another 12%. In one embodiment, the spacing between the ridges 284e-284g is approximately 0.070 of an inch {0.01778 mm}.
Referring now to
The arrangement and size of the ridges 284a-284g is particularly well-suited to improve tactile performance under moist or wet conditions. Further, under typical use, although the larger well-formed ridges 284a-284g would be expected to decrease the user contact area and, in turn, reduce the ability to grip the sidewall 252, 254. However, the placement of the ridges 284a-284g and the user response to the shape of the ridges 284a-284g, creates a surprisingly improved gripping experience.
It is also noted that the sidewall material impacts the performance of the tactile response to the user. For example, a high gloss panel or film provides additional contact area as compared to an embossed or other types of film. The sidewall material should be selected to take advantage of the synergy between the film and the ridge shape and arrangement. It is envisioned that a low or regular gloss film may provide the best overall tactile enhancement mechanism. A high gloss film typically has a low haze. The American Society for Testing and Materials maintains a Standard Test Method for Specular Gloss of Plastic Films and Solid Plastics (ASTM D2457). To determine gloss for films exhibiting intermediate gloss, measurements are made at a 60° angle, for high-gloss films at a 20° angle, a 45° angle may also be used as a third option recognized by ASTM D2457. A black glass standard is used for calibration purposes. A primary black glass standard with an index of refraction of 1.540 and a scale factor of 10.0 should theoretically yield a value of 95.8 gloss units at 60° according to ASTM D2457. A perfect mirror would yield 1000, i.e. 100% reflectance*10.0. ASTM D2457 notes that clear plastic films can yield gloss values greater than 100 units because of reflections from both surfaces. Preferred bag films yield gloss values covering the range of 50 to 175 gloss units and, more preferably 70 to 125 gloss units. A high gloss film example is less than 20% haze and a gloss greater than 50 Hunter Units (H.U.) at 45 degrees. Advantageously, some preferred embodiments may have very different haze and gloss values. In one embodiment, the film is a low gloss film with at least 20% haze and a gloss of less than 50 H.U. and, more preferably, a haze of from 22-33% with a gloss of from 37-47 H.U. In another embodiment, the film is a high gloss film with less than 15% haze and a gloss of more than 55 H.U. and, more preferably, a haze of from 5-15% with a gloss of from 55-75 H.U.
Referring now to
The ridges 384g, 384h are spaced approximately the same as the ridges 284e, 284f of
Sidewall 354 also has the additional fourth ridge 384f near the respective top edge 366. The ridge 384f is significantly larger than the other ridges 384g-384i. In one embodiment, the height of the ridge 384f is approximately 0.017 of an inch {0.4318 mm} whereas the height of the ridges 384g-384i is approximately 0.014 of an inch {0.3556 mm} to 0.015 of an inch {0.381 mm}.
The longer sidewall 352 has ridges 384a, 384b which are spaced similarly to and oppose ridges 384h, 384g on the shorter sidewall 354. However, the spacing from ridge 384b to ridge 384c is approximately 37.5% longer than the spacing from ridge 384a to ridge 384b. In one embodiment, the spacing between ridges 384b, 384c is at least 50% more than the spacing between the ridges 384a, 384b. The spacing from ridge 384c to ridge 384d is approximately double the spacing from ridge 384a to ridge 384b. In one embodiment, the spacing between ridges 384; 384d is at least 75% more than the spacing between the ridges 384a, 384b. The spacing from ridge 384e to ridge 384d is approximately 50% longer than the spacing from ridge 384a to ridge 384b. In one embodiment, the spacing between ridges 384e, 384d is at least 25% more than the spacing between the ridges 384a, 384b. In one embodiment, the spacing between the ridges 384a, 384b is approximately 0.070 of an inch {0.01778 mm}. The spacing between any of the ridges 384a-i may vary through a variety of values such as at least 10%, 25%, or 50% as well as within ranges such as 10-50%, 25-75%, 50-200% or greater and the like in order to optimize tactile response and grip. In another embodiment, there are three grip strips on one sidewall spaced approximately 0.153, 0.100 and 0.071 of an inch starting from the lip and four on the other sidewall spaced approximately 0.113, 0.090, 0.188 and 0.147 of an inch.
Similar to the shorter sidewall 354, the ridge 384e adjacent the top edge 366 of the longer sidewall 352 is relatively larger, which is substantially the same size as ridge 384f. In one embodiment, the height of the ridges 384e, 384f is at least 10% larger than each of the other ridges 384a-c, 384g-i. In another embodiment, the height of the ridges 384e, 384f is about 20% larger than each of the other ridges 384a-c, 384g-i. The height of any of the ridges 384a-i may vary through a variety of values such as at least 5%, 10%, 15%, or 20% as well as within ranges such as 5-10%, 5-25%, 10-20%, 15-25%, 20-25%, 15-50% or greater and the like in order to optimize tactile response and grip.
In one embodiment, the ridges 384e, 384f are extruded with the respective sidewall 352, 354 whereas the other ridges 384a-384d, 384g-384i are post applied. Various combinations of extrusion and post application of the ridges can be utilized to accomplish various combinations and sizes of ridges.
Any of the tactile enhancement mechanisms disclosed herein may be manufactured in a variety of shapes and sizes and may take various forms sufficient to provide the functions disclosed herein. Additionally, the ridges may be utilized on external surfaces of the sidewalls as well as externally and internally on the same pouch. However, the embodiments shown herein have been proven to be an improvement over the prior art. More particularly, even within the embodiments shown, the lip of the pouch 350 of
In one assessment, the lips of each sidewall 152, 154, 252, 254, 352, 354 of the pouches 150, 250, 350, respectively, were subjected to NSGF measurements. The approximate results are reproduced below in Table 1 with lower NSGF numbers being preferred. As can be seen from Table 1, the pouch 250 of
All patents, published patent applications and other references disclosed herein are hereby expressly incorporated in their entireties by reference.
A tactile enhancement mechanism of the present invention may help guide a user's fingers into the proper position along a closure mechanism to ensure complete and/or proper closure of the closure mechanism by providing tactile cues and feedback that help a user place his/her finger's in an optimal position for effectuating closure. A tactile enhancement mechanism placed at locations adjacent above and/or below the closure mechanism can in some cases also overcome one or more challenges of the prior art discussed herein.
While specific embodiments are discussed herein, it is understood that the present disclosure is to be considered only as an exemplification of the principles of the disclosure. Numerous modifications to the present disclosure will be apparent to those skilled in the art in view of the foregoing description without departing from the principles of the disclosed invention. Accordingly, this description is to be construed as illustrative only and is presented for the purpose of enabling those skilled in the art to make and use the disclosure and to teach the best mode of carrying out same.
This application claims priority, as a continuation-in-part, to U.S. Utility patent application Ser. No. 12/820,680, filed Jun. 22, 2010, which is incorporated herein by reference.
Number | Date | Country | |
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Parent | 12820680 | Jun 2010 | US |
Child | 13029747 | US |