Patent Application
20150060454
The invention relates to molded plastic containers and more particularly to a clamshell-style container comprising a container body with a hingedly attached lid which can be maneuvered to seal the container. Thereafter, the lid can be opened to access the contents of the container by removing the primary hinge and actuating a secondary hinge.
Clamshell-style plastic containers for food products such as food are well known. Such containers are often thermoformed from a plastic such as PET. The plastic may be opaque or clear so as to allow contents to be seen through the lid. A common feature of such containers is the use of a frangible corner section or a tear strip which must be removed in order to provide access to the contents of the container and to provide a “tamper evident” feature which yields physical evidence if the container has been opened prior to reaching the end user. A common problem with such containers is the fact that the corner piece or tear strip is a separate waste item that must be carefully disposed of in order that it may be kept out of the reach of children. Another problem with such containers is the fact that, once the tamper evident feature has been exercised, the lid is thereafter separate from the container.
This document discloses a clamshell-type molded plastic container for food service and/or other uses which has the advantages of (1) providing a tamper evident feature without producing a separate waste piece, and (2) maintaining a hinged connection between the lid and the container body after the tamper evident feature has been exercised.
In general, these advantages are achieved by molding, such as by thermoforming, an open top container body and a lid for closing the container body as a single piece with the lid integrally joined to the container by means of a primary hinge which is fracturable. The container body and lid further provide a lock on the side of the container body opposite the primary hinge which lock can be activated to close the container after the container has been filled. The lock may, for example, be of a dovetail or tongue-and-groove type. The lock, like the primary hinge, lies on a flange outside of a seal groove. The flange is perforated or otherwise formed to define a secondary hinge which can be used to open the container after the primary hinge has been fractured.
Thus, the lid can hinge along one side of the container in order to allow filling, and along the opposite side after the primary hinge has been fractured to gain access to the container contents.
Several additional features are also described herein. By way of example, detent means are provided along a tongue-and-groove lock which detent means is cooperative with a flange on the lid to hold the lid in a substantially fully open position during the time the end user wishes to have access to the contents of the container. A seal remains operative both before and after fracture of the primary hinge and allows the container to be effectively sealed after access to contents.
In accordance with the invention, the exercise of the tamper evident feature generates no separate waste item and the lid remains fully connected to the container at all times, both before and after exercise of the tamper evident feature of the container.
Other advantages, features and characteristics of the present invention, as well as methods of operation and functions of the related elements of the structure, and the combination of parts and economies of manufacture, will become more apparent upon consideration of the following detailed description and the appended claims with reference to the accompanying drawings, the latter being briefly described hereinafter.
The description herein makes reference to the accompanying drawings wherein like reference numerals refer to like parts throughout the several views and wherein:
Referring to the figures, there is shown a molded plastic container 10, in this case thermoformed of PET, comprising a generally rectangular container body 12 having a floor and tapered sidewalls with beveled corners. The front and rear walls have half-moon shaped recessed areas 14, 16 to add stiffness. Surrounding the open top of the container body 12 is an inverted U-shaped peripheral rim 18 defining a ledge 20 adjacent a vertical seal surface 22 fully surrounding the container body 12. Formed within the ledge 20 are three co-linear but separate grooves 24, rectangular in shape and with closed bottoms for purposes to be described.
In addition to the container body 12, the thermoformed container 10 further comprises a hingedly attached lid 26 having a U-shaped peripheral seal flange 28 which, when the lid 26 is closed, has an outside surface which bears against the inside seal surface 22 of a the container body 12. A deck flange 30 surrounds the lid 26 and has an enlarged portion 32 containing three rectangular and co-linear tongue tabs 34 which, when the container lid 26 is fully closed, fit and lock into the rectangular grooves 24 as shown in
When molded, the container 10 comprising the container body 12 and the lid 26 is made as a single unitary piece in which the lid 26 is joined to the container body 12 by means of a primary hinge 38 which lies outside of the seal 22, 28. The primary hinge, however, can be manually fractured along a perforated tear line 40 with the assistance of tear tabs 42 along the outside edges of the lid hinge and hold-down tabs 44 on the outside rear edges of the container body 12. No tools are required to fracture the hinge.
In use, the container 10 is molded as shown in a single piece with a container body 12 and lid 26 hingedly attached, but fully open so that containers 10 may be nested together in substantial numbers for shipment and storage. The containers are filled with the lid 26 in the open condition as shown in
The end user, of course, wishes to gain access of the container 10. To accomplish this, the end user uses the tabs 42, 44 to fracture the perforated line 40 thereby terminating the efficacy and operability of the primary hinge 38 and physically separating what was formerly the rear edge of the lid 26 from the container body 12 sufficiently to allow the lid 26 to be lifted up and away from the container body 12 as shown in
For commercial purposes, the PET material may be clear so that the end user may view the contents of the container 10. However, opaque plastics of various types can be used for this device. In addition, while thermoforming is believed at this time to be the preferred method of manufacture, other plastic molding technologies, including injection molding, can also be employed. The thickness of the PET is such that the entire container 10, except for the stiffening features provided by the contours shown and described, is reasonably resilient and lightweight and this resiliency is of a significant value in performing the locking function between the tabs 34 and the grooves 24 as well as the hinging function and the detent latching function, all as described immediately above.
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiments but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims, which scope is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures as is permitted under the law.
