Tamper-proof chemical dispensing device for high security environments

Information

  • Patent Grant
  • 6612467
  • Patent Number
    6,612,467
  • Date Filed
    Friday, August 3, 2001
    22 years ago
  • Date Issued
    Tuesday, September 2, 2003
    20 years ago
Abstract
The present invention can be characterized as a tamper-proof apparatus for dispensing a liquid comprising a chamber for storing the liquid; an outlet in the chamber for dispensing the liquid; and an outlet shield protecting the outlet from damage. The present invention can be characterized as a method of dispensing liquid from a dispensing unit comprising storing a liquid in a supply reservoir within a locked chamber; applying pressure to a plate within the locked chamber through a hole in a top of the locked chamber; and dispensing the liquid through an outlet in the locked chamber, the outlet being covered by an outlet shield to protect the outlet from damage.
Description




BACKGROUND OF THE INVENTION




The present invention is directed to methods and apparatus for dispensing liquids, and more particularly is directed to dispensing liquid from a tamper-proof container. More specifically the present invention relates to dispensing cleaning products from a tamper-proof container suitable for use in jail, correctional facility, school, public facility, or any other location subject to abuse or vandalism.




Liquid and soap dispensers have been used for many years. These dispensers are used in a number of applications, including: soap dispensers in restrooms, beverage dispensers, liquid dispensers at gas stations, etc. For example U.S. Pat. No. 4,911,212 discloses a device used to dispense water or other liquids into a reusable container. U.S. Pat. No. 5,088,621 discloses a dispenser to be used at a gas station. The '621 patent discloses an apparatus used to dispense a predetermined amount of liquid from a reservoir mounted on the dispenser. These devices although suitable in many applications do not provide a tamper-proof dispenser.




Therefore there is a need for a tamper-proof dispenser that can be used in correctional facilities, prisons, jails, public restrooms, schools and other facilities or institutions where the dispenser is susceptible to abuse or vandalism.




SUMMARY OF THE INVENTION




The present invention advantageously addresses the needs above as well as other needs by providing a tamper-proof apparatus for dispensing liquid including a chamber, a supply reservoir, a plunger, a output tube, an outlet, an outlet shield, a lockable door, a lockable flap, a hole in the top of the chamber and a horizontal plate.




The present invention can be characterized in one embodiment as a tamper-proof apparatus for dispensing a liquid comprising a chamber; a lockable door making up at least a part of one side of the chamber; a supply reservoir within the chamber; a plunger coupled to the supply reservoir; a hole in the chamber; and a actuator coupled within the chamber adjacent to the hole; wherein the actuator is within the chamber, such that if pressure is applied to the actuator the plunger is actuated.




In another embodiment the present invention can be characterized as a tamper-proof apparatus for dispensing a liquid comprising a chamber for storing the liquid; an outlet in the chamber for dispensing the liquid; and an outlet shield protecting the outlet from damage.




In yet another embodiment the present invention can be characterized as a method of dispensing liquid from a dispensing unit comprising storing a liquid in a supply reservoir within a lockable chamber; applying pressure to an actuator within the lockable chamber through a hole in the lockable chamber; and dispensing the liquid through an outlet in the lockable chamber, the outlet being covered by an outlet shield to protect the outlet from damage.











DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a dispensing unit for use with a liquid, such as soap and other cleaning or chemical materials.





FIG. 2

is a side partial cross-sectional view of the dispensing unit of FIG.


1


.





FIG. 3

is a front partial cross-sectional view of the dispensing unit of FIG.


1


.





FIG. 4

is a top partial cross-sectional view of the dispensing unit of FIG.


1


.





FIG. 5

is a top partial cross-sectional view of the dispensing unit of

FIG. 1

with a closed flap.





FIG. 6

is an enlarged view of the end of the upper hinge in

FIG. 3

with crimps in the hinge.





FIG. 7

is a top view of the hinge in

FIG. 3

the hinge being recessed behind the top of the dispensing unit.





FIG. 8

is a an enlarged view of a flap hinge shown in FIG.


3


.





FIG. 9

is a perspective view of a second embodiment of the dispensing unit for use with a liquid, soap and other cleaning or chemical materials.





FIG. 10

is a front partial cross-sectional view of the dispensing unit of FIG.


9


.





FIG. 11

is a side partial cross-sectional view of the dispensing unit of FIG.


9


.





FIG. 12

is a perspective view of a dual outlet dispensing unit for use with a liquid, soap and other cleaning or chemical materials.





FIG. 13

is a side partial cross sectional view of the dual outlet dispensing unit of FIG.


12


.





FIG. 14

is a side partial cross sectional view of a base outlet dispensing unit for use with a liquid, soap and other cleaning or chemical materials.





FIG. 15

is a perspective view of a combination outlet dispensing unit for use with a liquid, soap and other cleaning or chemical materials.





FIG. 16

is a perspective view of a combinational outlet dispensing unit for use with a liquid, soap, and other cleaning or chemical materials.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The following description of the presently contemplated best mode of practicing the invention is not to be taken in a limiting sense, but is made merely for the purpose of describing the general principles of the invention. The scope of the invention should be determined with reference to the claims.




Referring first to

FIG. 1

shown is a perspective view of a dispensing unit


10


for use with a liquid, such as soap and other cleaning or chemical materials. Shown is the dispensing unit


10


, a supply reservoir


12


, an output hose


14


, a lockable door


16


, a door frame


18


, an overhang


20


, a first door hasp


22


, a second door hasp


24


, a door hinge


26


, a top


28


, a base


30


, a lockable flap


32


, a flap hole


34


, a top hasp


36


, a side hasp


38


, a flap hinge


40


, a door lock


52


, and a flap lock


42


.




The dispensing unit


10


has the lockable door


16


on the front. Above the lockable door


16


is the overhang


20


, further described with reference to FIG.


2


. The lockable door


16


is attached to the dispensing unit


10


by the door hinge


26


, which is recessed such that a hinge pin


78


, shown in

FIG. 7

, is covered by the top


28


of the dispensing unit


10


or the base


30


of the dispensing unit


10


. Advantageously, the lockable door


16


and the overhang


20


could also be positioned on the side of the dispensing unit


10


.




Shown is the lockable door


16


in an open position, such that there is access to the supply reservoir


12


. The flap


32


is shown in the closed position, such that the dispensing unit


10


cannot be used. The flap


32


is locked in the closed position to the top hasp


36


with the flap lock


42


.




The operation and function of the supply reservoir


12


and output hose


14


will be further described with reference to

FIGS. 2 and 3

. The operation and function of the flap


32


will be further described with reference to

FIGS. 4

,


5


, and


8


.




Referring to

FIG. 2

shown is a side partial cross-sectional view of the dispensing unit


10


of FIG.


1


. Shown is the dispensing unit


10


, the overhang


20


, the output hose


14


, an outlet


44


, a plunger


46


, a supply reservoir cap


48


, the supply reservoir


12


, a horizontal plate


50


, the door lock


52


, the first door hasp


22


, the second door hasp


24


, the flap hinge


40


, the flap


32


, the top hasp


36


, the side hasp


38


, the flap hole


34


, and the flap lock


42


.




The supply reservoir


12


is contained within the dispensing unit


10


to protect it from vandalism or being damaged. The supply reservoir cap


48


is screwed on the top of the supply reservoir


12


. The plunger


46


goes through a hole in the supply reservoir cap


48


and down into the supply reservoir


12


. The supply reservoir


12


, the supply reservoir cap


48


, and the plunger


46


are commonly know in the art. The output hose


14


is coupled to the plunger


46


at one end and to the outlet


44


at the other end. The outlet


44


is a hole in the overhang


20


. Advantageously, the outlet


44


can be a metal feed-through to which the output hose


14


is coupled. Shown is the flap


32


locked in the open position to the side hasp


38


. This allows the dispensing unit


10


to be operated.




The overhang


20


is above the lockable door


16


on the front of the dispensing unit


10


. The outlet


44


, preferably a metal feed-through, is coupled to the output hose


14


. The outlet


44


comes through the overhang


20


at the front of the dispensing unit


10


above the lockable door


16


. While the overhang


20


extends the width of the dispensing unit


10


, the overhang


20


could also be less than or greater than the width of the dispensing unit


10


.




Referring to

FIG. 3

shown is a partial front cross-sectional view of the dispensing unit


10


of FIG.


1


. Shown is the dispensing unit


10


, the overhang


20


, the output hose


14


, the flap hinge


40


, the flap


32


, the side hasp


38


, the top hasp


36


, the lockable door


16


, the first door hasp


22


, the door hinge


26


, the supply reservoir


12


, the supply reservoir cap


48


, the plunger


46


, the horizontal plate


50


, a first security screw


54


, a second security screw


56


, a first spacer


58


, a second spacer


60


, a first nut


62


, a second nut


64


, the outlet


44


, and the door lock


52


.




A security screw, e.g., a prison screw, is a screw that requires a special tool to remove it from the nut. Because the special tool is required there is much less of a chance the screw can be removed, preventing the dispensing unit


10


from being dismantled and preventing the screw from being furnished into a weapon. A prison screw is a one type of security screw. Prison screws are a screws that comprise a hexagonal indentation in their upper surface or head, and further include a pin located in a center of the hexagonal indentation, such that they cannot be removed with an ordinary hexagonal wrench, but rather require a special tool, such as a hexagonal wrench with a center bore at one end, so as to accommodate the pin located in the center of the hexagonal indentation, and thereby allow insertion of the special tool to be inserted into the hexagonal indentation, so that it can engage such indentation and thereby allow the prison screw to be rotated by the special tool, and thereby inserted or removed, i.e., screwed in or unscrewed.




The top


28


of the dispensing unit


10


has the first security screw


54


, the second security screw


56


, a third security screw


68


, and a fourth security screw


70


through it. The first security screw


54


goes through the horizontal plate


50


and through the first spacer


58


. The first security screw


54


is then coupled to the first nut


62


. The second security screw


56


, the third security screw


68


, and the fourth security screw


70


are similarly configured.




The horizontal plate


50


rests on top of the plunger


46


. Shown is the horizontal plate


50


depressed, such that it is on top of the first spacer


58


, the second spacer


60


, a third spacer, and a fourth spacer


108


. This prevents the horizontal plate


50


from being further depressed. The top hole


66


, shown in

FIG. 4

, in the top


28


of the dispensing unit


10


is above the horizontal plate


50


, preferably at the center of the horizontal plate


50


. The top hasp


36


is welded to the top


28


of the dispensing unit


10


. The flap


32


has the flap hole


34


which the top hasp


36


can go through. The flap


32


is coupled to the flap hinge


40


. The side of the dispensing unit


10


also has the side hasp


38


welded to the dispensing unit


10


. The side hasp


38


can also go through the flap hole


34


in the flap


32


. The flap lock


42


can lock on either the side hasp


38


or the top hasp


36


.




When the flap


32


is locked in the open position, thus allowing access to the top hole


66


, the dispensing unit


10


can be used to dispense a liquid, such as soap. A user can push down on the horizontal plate


50


through the top hole


66


. The horizontal plate


50


rests on top of the plunger


46


, thus when the horizontal plate


50


is pushed down the plunger


46


is also pushed down. The spacers below the horizontal plate


50


will limit the distance the plunger


46


can be depressed. When the horizontal plate


50


no longer has pressure being put upon it the plunger


46


and horizontal plate


50


will move upward. The plunger includes, for example, a spring that causes the plunger to return to a upward position, thus, causing the plate to return to the upward position. The plunger includes, for example, a spring that causes the plunger to return to an upward position, thus, causing the plate to return to the upward position. Liquid travels through the output hose


14


and through the outlet


44


when the plunger


46


is being depressed. The plunger


46


and supply reservoir


12


are commonly known in the art. Advantageously, the height of the spacers determines how much liquid per depression will be dispensed from the dispensing unit


10


. The shorter the height of the spacers the more the plunger


46


can be depressed causing more liquid to be dispensed through the outlet


44


each time the plate is depressed. Advantageously, if only a small amount of liquid is needed, tall spacers can be inserted to allow only a small movement of the plunger


46


. Placing tall spacers beneath the horizontal plate


50


, helps reduce the amount of waste, as only a small amount of liquid will be dispensed per depression. Preferably, the liquid being dispensed is hand soap, body soap, or dishwashing soap.




Advantageously, as shown in

FIGS. 2 and 3

, the outlet


44


is above the plunger


46


to minimize the amount of liquid that can drip from the outlet


44


. When the plunger


46


is depressed liquid will be forced through the output hose


14


and out the outlet


44


. However, when the plunger


46


is then released, excess liquid will naturally be drawn by gravity back to the plunger


46


, instead of to the outlet


44


. This keeps excess liquid from dripping onto, for example, the floor. Additionally, a short output hose


14


is used such that as little excess liquid remains in the output hose


14


. Even if the outlet


44


is positioned below the plunger


46


, the short output hose would allow only a minimal amount of liquid to drip out the outlet


44


.




The horizontal plate


50


protects the supply reservoir


12


, the plunger


46


and the output hose


14


from vandalism. The horizontal plate


50


allows the plunger


46


to be depressed without giving access to the supply reservoir


12


. For example, an inmate in a correctional facility operating the dispensing unit


10


could not reach inside and get their fingers below the horizontal plate


50


. If the horizontal plate


50


was not present the inmate would have direct access to the plunger


46


and the output hose


14


through the top hole


66


. Furthermore, the horizontal plate


50


, in conjunction with the spacers


58


,


60


, serves to limit the amount of liquid dispensed per depression, as described above.




The output hose


14


is coupled to the outlet


44


such that access to the output hose


14


is limited to when the lockable door


16


is unlocked and open. When the lockable door


16


is locked the output hose


14


is entirely enclosed in the dispensing unit


10


. This prevents an inmate or other vandal from pulling on the output hose


14


and damaging the output hose


14


, the supply reservoir


12


, or the plunger


46


. Advantageously, the outlet


44


can be a welded in metal feed-through to which the output hose


14


is coupled on the inside of the dispensing unit


10


. The welded in metal feed-through is welded to the dispensing unit


10


, beneath the overhang


20


, this prevents the output hose


14


from being pulled upon from the outside of the dispensing unit


10


.




The flap


32


on top


28


of the dispensing unit


10


can be locked in either the open or closed position. When the flap


32


is locked in the open position, it is locked to the side hasp


38


and the horizontal plate


50


can be depressed. When the flap


32


is locked in the closed position, it is locked to the top hasp


36


and covers the top hole


66


in the top


28


of the dispensing unit


10


. Advantageously, this prevents the dispensing unit


10


from being used at improper times. This also limits the amount of liquid being dispensed and prevents needless waist of liquid, such as soap. When the flap


32


is locked in the open position, this prevents the flap


32


from being damaged or vandalized during normal operation. For example, in a correctional facility, an inmate using the dispensing unit


10


could not move the flap


32


around or attempt to remove the flap


32


as easily because it is locked to the side of the dispensing unit


10


. The flap


32


is further shown in FIG.


8


.




Advantageously, the lockable door


16


is recessed in the front of the dispensing unit


10


such that a hinge pin


78


, shown in

FIG. 7

, cannot be slid out of the door hinge


26


.

FIG. 7

further shows this feature. The lockable door


16


can be opened to change or fill the supply reservoir


12


or any other damaged parts, although it is normally locked to prevent access to the inside of the dispensing unit


10


.




The first door hasp


22


is welded to the lockable door


16


. The second door hasp


24


is welded to the side of the dispensing unit


10


, such that the hole in the first door hasp and the hole in the second door hasp line up when the lockable door


16


is closed. The door lock


52


can be put through the holes and closed to lock the door. The first door hasp


22


and the second door hasp


24


are advantageously welded to the dispensing unit


10


. The first door hasp


22


and the second door hasp


24


could be screwed to the dispensing unit


10


, however, this may allow for the possible removal of the screws if precautions, such as using security screws, were not taken.




Referring to

FIG. 4

shown is a partial top cross-sectional view of the dispensing unit


10


of FIG.


1


. Shown is the top


28


of the dispensing unit


10


, the top hole


66


, the first security screw


54


, the second security screw


56


, the third security screw


68


, the fourth security screw


70


, the horizontal plate


50


, the flap


32


, the flap hinge


40


, the flap hole


34


, the first hinge screw


72


, the second hinge screw


74


, the third hinge screw


76


, and the top hasp


36


.




Shown is the top


28


of the dispensing unit


10


when the flap


32


is in the open position. This allows access to the top hole


66


so the dispensing unit


10


can be used. The first hinge screw


72


, the second hinge screw


74


, and the third hinge screw


76


, secure the flap


32


to the top


28


of the dispensing unit


10


. Advantageously, the first hinge screw


72


, the second hinge screw


74


, and the third hinge screw


76


are safety or prison screws. This is further described and shown in FIG.


8


. Shown is the top hole


66


over the center of the horizontal plate


50


.




Referring to

FIG. 5

shown is a partial top cross-sectional view of the dispensing unit


10


of

FIG. 1

with the flap


32


locked in the closed position. Shown is the top


28


of the dispensing unit


10


, the flap


32


, the flap hinge


40


, the flap hole


34


, the flap lock


42


, the side hasp


38


, and the top hasp


36


.




Shown is the top


28


of the dispensing unit


10


when the flap


32


is locked, such that the dispensing unit


10


cannot be used. The flap


32


covers the top hole


66


, such that the horizontal plate


50


is not exposed. Thus, the horizontal plate


50


cannot be depressed and liquid will not be dispensed from the dispensing unit


10


. Advantageously the flap


32


is welded to or integral with the flap hinge


40


such that it is not necessary to have nuts exposed on the outside of the dispensing unit


10


. This is further described and shown in FIG.


8


.




Referring next to

FIG. 6

, shown is an end of the door hinge


26


. Shown is the door hinge


26


, the hinge pin


78


, and crimps


80


.




The crimps


80


in the door hinge


26


secure the hinge pin


78


to the door hinge


26


. The door hinge


26


is crimped only on alternative sections so as to allow the lockable door


16


to open while not allowing the hinge pin


78


to slide out of the door hinge


26


. Advantageously, this does not allow an inmate in a jail or prison to remove the hinge pin


78


and finish it into a weapon.




Referring to

FIG. 7

, a top view is shown of the door hinge


26


. Shown is the door hinge


26


, the lockable door


16


, the door frame


18


, the hinge pin


78


, a first door hinge screw


81


, a second door hinge screw


82


, a first safety bar


84


, a second safety bar


86


, a first lock nut


88


, and a second lock nut


90


.




The door hinge


26


is recessed, so that the hinge pin


78


will not clear a frame of the lockable door


16


, and thus cannot be removed from the door hinge


26


, even if the crimps


80


in the door hinge


26


are loosened. The top


28


, shown in

FIG. 4

, of the dispensing unit


10


will always be on top


28


of the hinge pin


78


, whether the lockable door


16


is open or closed, thus preventing the hinge pin


78


from sliding out of the door hinge


26


. The hinge pin


78


may also be optionally welded to the door hinge


26


at its ends, to further make difficult its removal.




The dashed line in

FIG. 7

, extending from the lockable door


16


to the door frame


18


, represents the top


28


of the dispensing unit


10


. The hinge pin


78


is underneath the top


28


of the dispensing unit


10


, with very little space between the lockable door


16


and the top


28


of the dispensing unit


10


(better shown in FIG.


3


). In order for the hinge pin


78


to slide out of the door hinge


26


the hinge pin


78


needs adequate space above the hinge pin


78


. For example, the space between the hinge pin and the top of the dispensing unit


10


is small enough such that the hinge pin


78


could not be partially slid out of the door hinge


26


and then bent allowing for the hinge pin


78


to be further slid out of the door hinge


26


, which eventually could lead to the hinge pin


78


being completely removed. Thus, because of the small space between the top


28


of the dispensing unit


10


and the hinge pin


78


, if the hinge pin were attempted to be removed it would simply hit the top


28


of the dispensing unit


10


before it could be bent and its removal would be prevented. Even when the lockable door


16


is open, the hinge pin


78


has not moved out from underneath the top


28


of the dispensing unit, only the door has rotated, therefore, whether the lockable door


16


is open or closed, the hinge pin


78


will not be removable as it will still be underneath the top


28


of the dispensing unit


10


. The bottom of the dispensing unit


10


functions in the same manner for a hinge pin


78


located at the bottom of the door hinge


26


.




The door hinge


26


is secured to the lockable door


16


using the first door hinge screw


81


, which is preferably a prison screw or other difficult to remove fastener. The first door hinge screw


81


passes through the door hinge


26


, through the lockable door


16


, and through the first safety bar


84


to the first lock nut


88


, i.e., a hex nut including a nylon insert. Advantageously, the first safety bar


84


is aligned parallel to the door hinge


26


with the door frame


18


interposed between the safety bar


84


and the door hinge


26


, and is threaded, such that even in the event the first lock nut


88


is removed, the first door hinge screw


81


is not readily removable from the door hinge


26


. The first safety bar


84


and second safety bar


86


are strips of metal with threaded holes that are positioned along the safety bars so that they can be aligned with and juxtaposed against screw holes in the lockable door


16


and the door frame


18


, respectively, and engaged by the first door hinge screw


81


and the second door hinge screw


82


. The first door hinge screw


81


and the second door hinge screw


82


advantageously can be safety screws, e.g., prison screws. Both sides of the door hinge


26


are secured, respectively, to the door frame or the lockable door


16


.




The second door hinge screw


82


, which is also preferably a prison screw or other difficult to remove fastener passes through the door hinge


26


, through the door frame and through the second safety bar


86


. The second door hinge screw


82


is then inserted into the second lock nut


90


i.e., a hex nut including a nylon insert. The second safety bar


86


is also threaded, such that even in the event the second lock nut


90


is removed, the second door hinge screw


82


is not readily removable. When the first door hinge screw


81


and second door hinge screw


82


are prison screws a special tool is needed to remove them, which helps prevent an inmate from easily removing the screws. Advantageously, the screws are only accessible when the lockable door


16


is unlocked and open, further preventing their removal. This is important in a jail or correctional facility where a screw can be finished into a weapon.




Referring to

FIG. 8

shown is an enlarged view of the flap hinge


40


shown in FIG.


3


. Shown is the top


28


, the flap hinge


40


, the flap


32


, a safety bar


92


, a hinge nut


94


, a flap hinge pin


96


, and the first hinge screw


72


.




Advantageously, the flap hinge


40


is crimped on alternate sections just as the door hinge


26


is crimped (see

FIG. 6

) such that the flap hinge pin


96


is not readily removable from the flap hinge


40


. The flap hinge


40


is crimped only on alternative sections so the flap hinge


40


is still able to open or close. The flap hinge


40


can also be welded to the flap hinge pin


96


on either or both ends to further make difficult the removal of the flap hinge pin


96


. The flap hinge pin


96


can be finished into a weapon if it is removed, thus it is desirable to make it as difficult as possible to remove.




The flap


32


is welded to one side of the flap hinge


40


. Advantageously, because the flap


32


is welded to the flap hinge


40


(or integral therewith, i.e., on extension of the flap hinge


40


) instead of attached through the use of screws, there is a reduced risk of an inmate being able to remove a nut and screw from the dispensing unit


10


and using the screw as a weapon. Alternatively, however, the flap


32


may be attached with security screws, such as prison screws, having the flap


32


welded to the flap hinge


40


is also one way to allow the flap


32


to lay flush against the top


28


of the dispensing unit


10


when in the closed position. The other side of the flap hinge


40


is secured to the top


28


of the dispensing unit


32


through the use of the first hinge screw


72


, the second hinge screw


74


, and the third hinge screw


76


, shown in

FIG. 4

, all of which may be security screws, such as prison screws. The first hinge screw


72


passes through the flap hinge


40


, through the top


28


of the dispensing unit


10


, through the safety bar


92


, and is coupled to the hinge nut


94


. Advantageously, the safety bar


92


is threaded such that if the hinge nut


94


is removed the first hinge screw


72


, the second hinge screw


74


, and the third hinge screw


76


are not readily removable. The safety bar


92


is a strip of metal with threaded holes that are positioned along the safety bar so that they can be aligned with and juxtaposed against screw holes in the top


28


of the dispensing unit


10


, and engaged by first hinge screw


72


, the second hinge screw


74


, and the third hinge screw


76


. The first hinge screw


72


, the second hinge screw


74


, and the third hinge screw


76


advantageously can be safety screws, e.g., prison screws




Referring to

FIG. 9

shown is a perspective view of a dispensing unit


100


for use with a liquid, such as soap and other cleaning or chemical materials. Shown is the dispensing unit


100


, the supply reservoir


12


, the supply reservoir cap


48


, the plunger


46


, the output hose


14


, an indentation


102


in the lockable door


16


, the door hasp


25


, the top


28


, the top hole


66


, the horizontal plate


50


, the first security screw


54


, the second security screw


56


, the third security screw


68


, the fourth security screw


70


, the first spacer


58


, the second spacer


60


, the first nut


62


, the second nut


64


, and the door hinge


26


.




The embodiment shown in

FIG. 9

is identical in all respects to the embodiment of

FIG. 1

, except that the flap


32


is not shown in

FIG. 9

(although the flap is preferably present in the embodiment of

FIG. 9

) and the lockable door


16


and outlet


44


are slightly varied. Additionally, the embodiment of

FIG. 9

does not have the overhang


20


as the outlet has been moved to the indentation


102


in the lockable door


16


. The indentation


102


in the lockable door


16


will be described in detail with reference to FIG.


11


. The output hose


14


is shown decoupled from an outlet


104


, shown in

FIG. 11

, for illustration purposes.




The flap


32


, described with reference to

FIGS. 4

,


5


and


8


, is not shown in the embodiment of

FIG. 9

, however, it is preferably added to this embodiment. The embodiment shown in

FIG. 9

has all the tamper-proof features as the embodiment shown in

FIG. 1

, and such as are discussed with reference to

FIGS. 1-8

.




The supply reservoir


12


is housed within the dispensing unit


100


and is only accessible through the lockable door


16


at the front of the dispensing unit


100


. The supply reservoir


12


is only accessible when the lockable door


16


is open. The supply reservoir cap


48


is coupled to the top of the supply reservoir


12


, e.g. the supply reservoir cap


48


is screwed onto the supply reservoir


12


. The plunger


46


, such as is known in the art, and such as is described above, goes through the supply reservoir cap


48


and is coupled to the output hose


14


. The plunger


46


includes, for example, a spring that allows the plunger to be depressed (in order to pump liquid) and then return, under spring force, to the upward position.




The lockable door


16


is coupled to the door frame by the door hinge


26


. The lockable door


16


has the indentation


102


formed in the front side. The lockable door


16


also preferably has a hole in the front which is aligned with the door hasp


25


, and through which the door hasp passes when the lockable door is closed, such that the lockable door


16


can be locked by placing a padlock through the door hasp


25


when the lockable door


16


is closed. The door hasp


25


is welded to an inside of the dispensing unit


100


.




The top


28


of the dispensing unit


100


includes the top hole


66


. Below the top


28


, inside the dispensing unit


100


is the horizontal plate


50


. The first security screw


54


, the second security screw


56


, the third security screw


68


, and the fourth security screw


70


go through the top


28


of the dispensing unit


100


and through the horizontal plate


50


. The horizontal plate


50


is above the first spacer


58


, the second spacer


60


, the third spacer, and the fourth spacer


108


through which the first security screw


54


, the second security screw


56


, the third security screw


68


, and the fourth security screw


70


pass, respectively. The first security screw


54


, the second security screw


56


, the third security screw


68


, and the fourth security screw


70


are then coupled to the first nut


62


, the second nut


64


, a third nut and a fourth nut, respectively. Advantageously, the screws could be prison screws and the nuts could be hex nuts with nylon inserts.




Referring next to

FIG. 10

, shown is a front partial cross-sectional view of the dispensing unit


100


of FIG.


9


. Shown is the dispensing unit


100


, the supply reservoir


12


, the supply reservoir cap


48


, the plunger


46


, the output hose


14


, the indentation


102


in the lockable door


16


, the door hasp


25


, the door lock


52


, the top


28


, the horizontal plate


50


, the first security screw


54


, the second security screw


56


, the first spacer


58


, the second spacer


60


, the first nut


62


, the second nut


64


, and the door hinge


26


.




Shown is the horizontal plate


50


coupled to the first security screw


54


and the second security screw


56


. The horizontal plate


50


is lying on the top of the plunger


46


such that when the horizontal plate


50


is depressed the plunger


46


is also depressed, thus causing fluid from the supply reservoir


12


to travel through the output hose


14


and out the outlet


104


, shown in FIG.


11


. The first spacer


58


and the second spacer


60


are inserted above the first nut


62


and the second nut


64


but below the horizontal plate


50


. This allows the user to change the height of the spacers to adjust the amount of fluid that will be dispensed each time the horizontal plate


50


is depressed. The horizontal plate


50


also limits access to the inside of the dispensing unit


100


, thus protecting the supply reservoir


12


, the plunger


46


and the output hose


14


from vandalism.




Referring next to

FIG. 11

, shown is a side partial cross sectional view of the dispensing unit


100


of FIG.


9


. Shown is the dispensing unit


100


, the supply reservoir


12


, the supply reservoir cap


48


, the plunger


46


, the output hose


14


, the outlet


104


, the indentation


102


in the lockable door


16


, the door hasp


25


, the door lock


52


, the top


28


, the horizontal plate


50


, the second security screw


56


, the fourth security screw


70


, the second spacer


60


, the fourth spacer


108


, the second nut


64


, and a fourth nut


110


.




Shown is the outlet


104


in the indentation


102


of the lockable door


16


. Also shown is the door lock


52


in the indentation


102


of the lockable door


16


. Advantageously, the door lock


52


is recessed to make it more tamper resistant. When the door lock


52


is recessed it is less susceptible to being broken. For example, an inmate in a prison trying to break the door lock


52


by striking it would be less likely to actually break the door lock


52


when it is in the recessed position as compared to the door lock


52


being positions against a flat door.




The output hose


14


is coupled to both the plunger


46


and the outlet


104


. The outlet


104


is preferably a metal feed-through welded to the lockable door


16


. Advantageously the outlet


104


is not aligned vertically, but is angled slightly back toward the inside of the dispensing unit


100


to prevent the filling of large containers that do not fit within the indentation


102


, such as large buckets or garbage cans. The output hose


14


must be long enough such that when the lockable door


16


is opened the output hose


14


does not pull upon the supply reservoir


12


and tip it over. Advantageously, this also prevents excess dripping from the dispensing unit


100


as any excess fluid from the supply reservoir


12


will be caught in the output hose


14


and not drip from the outlet


104


.




Referring to

FIG. 12

, shown is a perspective view of a dual outlet dispensing unit


120


for use with a liquid, soap and other cleaning or chemical materials. Shown is the dual outlet dispensing unit


120


, a first top hole


122


, a second top hole


124


, a first outlet


126


, a second outlet


128


, a first output hose


130


, a second output hose


132


, a first outlet shield


134


, a second outlet shield


136


, the lockable door


16


, the first door hasp


22


, the second door hasp


24


, the top hasp


36


, the side hasp


38


, the door lock


52


, the flap


140


, the flap lock


42


, the flap hinge


40


, the flap hole


34


, and an inside panel


138


.




The dual outlet dispensing unit


120


has all of the tamper-proof features of the dispensing unit


10


of FIG.


1


. These features are describe with reference to

FIGS. 1 through 8

. The dual outlet dispensing unit


120


is larger than the dispensing unit


10


of

FIG. 1

, as it provides for a first outlet


126


, a second outlet


128


, and two supply reservoirs


12


. Therefore, many of the structural aspects of the dispensing unit


10


of

FIG. 1

are present two times in the dual outlet dispensing unit


120


, such as the horizontal plate


50


, the plunger


46


, the supply reservoir cap


48


, the supply reservoir


12


, the top hole


66


, etc.




As shown there is the first top hole


122


and the second top hole


124


for controlling the output of fluid from the first outlet


126


and the second outlet


128


, respectively. The first outlet shield


134


and the second outlet shield


136


are welded on three sides and left open at the bottom, thus protecting the first outlet


126


and second outlet


128


, respectively, while allowing fluid to be dispensed. The first outlet shield


134


and the second outlet shield


136


protect the first outlet


126


and the second outlet


128


from any impact, such as an inmate kicking the dual outlet dispensing unit


120


. Advantageously, the first outlet shield


134


extends farther down past the end of the first outlet


126


, such that if an inmate placed a finger on the first outlet


126


trying to direct fluid outward from the dual output dispensing unit


120


the fluid would hit the first outlet shield


134


and not project across the room. The second outlet shield


136


acts in the same fashion. The first outlet shield


134


could also be used on the dispensing unit


10


of

FIG. 1

in place of the overhang


20


. Additionally, the overhang


20


shown in

FIG. 1

could be used on the dual outlet dispensing unit


120


in place of the outlet shields


134


and


136


.




Advantageously, the first outlet shield


134


is made from sheet metal. The first outlet


126


is a piece of metal tubing welded to the lockable door


16


. The first outlet shield


134


is a convex portion of the lockable door


16


. The first outlet shield


134


protrudes from the lockable door


16


above the first outlet


126


and on both sides of the first outlet


126


. This forms a protective shielding around three sides of the first outlet


126


. However, the first outlet shield


134


does extend down past the bottom of the first outlet


126


such that the bottom of the first outlet shield


134


is below the piece of metal tubing making up the first outlet


126


. The first outlet shield


134


is shown extending below the first outlet


126


in FIG.


13


. The bottom of the first outlet shield


134


is left open, such that the liquid can flow from the first outlet


126


and into, for example, a bucket. The second outlet shield


136


functions and is structurally the same as the first outlet shield


134


.




In one embodiment the first outlet shield


134


is a piece of sheet metal that has been welded to the lockable door


16


. The first outlet shield


134


is welded to a portion of the lockable door


16


above and to both sides of the first outlet


126


. The piece of sheet metal creates a convex section in the lockable door


16


. The bottom of the first outlet shield


134


is left detached from the lockable door


16


, such that the liquid can be dispensed from the first outlet


126


into, for example, a hand held container.




In another embodiment the first outlet shield


134


is in the shape of a section of a hollow cone cut along its vertical axis, as is shown in

FIG. 12

, however, many different shapes could be used. The inverted section of the cone is welded along both sides down to the vertex. The sides extend below the first outlet


126


, such that the circular portion of the section of the cone is below the first outlet


126


. This forms a protective shield from the top and both sides of the first outlet


126


. This protects the first outlet


126


from vandalism, such as attempting to hit or kick the first outlet


126


.




The inside panel


138


is welded to the inside of the dual outlet dispensing unit


120


, and separates the two supply reservoirs inside. This prevents the supply reservoirs from being able to tip over. Additionally, the inside panel


138


prevents a larger supply reservoir from being put inside the dual outlet dispensing unit


120


. Although shown with the inside panel


138


, this is an optional feature of the dual outlet dispensing unit


120


and may be omitted, if desired.




The dual outlet dispensing unit


120


also has the flap


140


that locks either in an open or closed position. The flap


140


will be larger than the flap


32


shown in

FIG. 1

so that it covers both the first top hole


122


and second top hole


124


, however it functions exactly the same as the flap


32


described with reference to

FIGS. 4

,


5


, and


8


.




Referring to

FIG. 13

, shown is a side partial cross sectional view of the dual outlet dispensing unit


120


of FIG.


12


. Shown is the dual outlet dispensing unit


120


, the supply reservoir


12


, the supply reservoir cap


48


, the plunger


46


, the second output hose


132


, the second outlet


128


, the second outlet shield


136


, the horizontal plate


50


, the flap


140


, the flap hinge


40


, the top hasp


36


, the side hasp


38


, the flap lock


42


, the first door hasp


22


, the second door hasp


24


, and the door lock


52


.




Shown is the second outlet shield


136


in the shape of a nose guard. Advantageously, this allows the second outlet shield


136


to be one continuous sheet of metal welded to the lockable door


16


. However, the second outlet shield


136


could be any shape that protects the second outlet


128


from damage. For example, the second outlet


128


is protected from an inmate kicking or hitting the second outlet


128


by the second outlet shield


136


.




Referring to

FIG. 14

, shown is a side partial cross sectional view of a base outlet dispensing unit


150


. Shown is the base outlet dispensing unit


150


, the supply reservoir


12


, the supply reservoir cap


48


, the plunger


46


, the output hose


14


, the outlet


152


, a retaining band


153


, an inner shield


154


, the flap lock


42


, the door lock


52


, the first door hasp


22


, the second door hasp


24


, the horizontal plate


50


, the top hasp


36


, the side hasp


38


, the flap


32


, and the flap hinge


40


.




The lockable door


16


, the flap


32


, the horizontal plate


50


, the plunger


46


, the supply reservoir cap


48


, and the supply reservoir


12


, are functionally and structurally the same as the embodiment of FIG.


1


. The details of these aspects of the embodiment of

FIG. 14

are described in detail with reference to

FIGS. 1-8

.




A base hole


162


, similar to the one shown in

FIG. 15

, in the base outlet dispensing unit


150


is where fluid will be dispensed. Shown is the inner shield


154


, welded to the inside of the base outlet dispensing unit


150


between the supply reservoir


12


and the base hole


162


. The inner shield


154


is preferable an ā€œLā€-shaped metal piece and is juxtaposed with a corner of the base outlet dispensing unit


150


to form a hollow vertical passage at a base of which is positioned the base hole


162


, which may be round. The outlet


152


is a metal tube that is coupled to the side of the base outlet dispensing unit


150


by the retaining band


153


that holds it in place. The output hose


14


is coupled to the outlet


152


and the plunger


46


. The outlet


152


is aligned directly above the base hole


162


, such that fluid will leave the outlet


152


and fall, by gravity, through the passage formed by the inner shield


154


, and then through the base hole


162


.




When the horizontal plate


50


is depressed fluid travels through the output hose


14


and out the outlet


152


. The fluid then falls through the base hole


162


and preferably into a mop bucket or other container. The base outlet dispensing unit


150


could also be placed above a sink, such that dishwashing liquid would fall directly into the sink. The outlet


152


is positioned above the supply reservoir


12


such that excess fluid will not drip from the outlet


152


. The air gap between the outlet


152


and the base hole


162


also prevents dripping. If the output hose


14


were to extend the entire length to the base hole


162


excess fluid would drip from the outlet


152


after the desired amount of fluid has already been dispensed.




The inner shield


154


forms a protective barrier between the base hole


162


and the supply reservoir


12


. The inner shield


154


should be as tall as necessary depending on the application. For example, in a jail or correctional facility, the inner shield


154


should be tall enough such that if an inmate could stick a finger up through the base hole


162


, he or she could not access the supply reservoir


12


. This prevents an inmate who sticks his finger up through the base hole


162


from being able to touch the supply reservoir


12


or output hose


14


, thus preventing harm to the supply reservoir


12


and the output hose


14


.




Referring to

FIG. 15

, shown is a perspective view of a combination outlet dispensing unit


160


for use with a liquid, soap and other cleaning or chemical materials. Shown is the combination outlet dispensing unit


160


, the first top hole


122


, the second top hole


124


, the base hole


162


, an outlet shield


172


, a first outlet


168


, a first outlet hose


164


, a second outlet


170


, a second outlet hose


166


, the flap


140


, the flap hinge


40


, the flap lock


42


, the top hasp


36


, the side hasp


38


, the door lock


52


, the first door hasp


22


, the second door hasp


24


, the lockable door


16


, and the inside panel


138


.




Shown is the combination outlet dispensing unit


160


similar to the dual outlet dispensing unit


120


of FIG.


12


. However, one side of the dual outlet dispensing unit


120


has been replaced by the base outlet dispensing unit


150


of FIG.


14


. The combination outlet dispensing unit


160


has all the features described with reference to

FIGS. 1 through 14

. The first outlet


168


is the same as the outlet described in

FIG. 14

, while the second outlet


170


and the outlet shield


172


are described in detail with reference to

FIGS. 12 and 13

. The flap


140


is also described with reference to FIG.


12


.




When the horizontal plate


50


below the first top hole


122


is depressed fluid will flow from the first outlet


168


and out through the base hole


162


. If the horizontal plate below the second top hole


124


is depressed fluid will flow from the second outlet


170


.




Advantageously, the combination outlet dispensing unit


160


could be used to fill both hand held containers and buckets. The base hole


162


could be used to fill buckets or dispense directly into a sink, while the second outlet


170


with the outlet shield


172


could be used for hand soap or to fill hand held containers such as spray bottles with fluid.




Referring to

FIG. 16

, shown is a perspective view of a combinational outlet dispensing unit


180


for use with a liquid, soap and other cleaning or chemical materials. Shown is the combination outlet dispensing unit


180


, the first top hole


122


, the second top hole


124


, an outlet shield


172


, a first outlet


174


, a first outlet hose


176


, a second outlet


170


, a second outlet hose


166


, the flap


140


, the flap hinge


40


, the flap lock


42


, the top hasp


36


, the side hasp


38


, the door lock


52


, the first door hasp


22


, the second door hasp


24


, a door indentation


178


, the lockable door


16


, and the inside panel


138


.




Shown is the combination outlet dispensing unit


180


similar to the dual outlet dispensing unit


120


of FIG.


12


. However, one side of the dual outlet dispensing unit


120


has been replace by the outlet system of FIG.


9


. The combination outlet dispensing unit


180


has all the features described with reference to

FIGS. 1 through 15

. The first outlet


174


is the same as the outlet described in

FIGS. 9 through 11

, while the second outlet


170


and the outlet shield


172


are described in detail with reference to

FIGS. 12 and 13

. The flap


140


is also described with reference to FIG.


12


.




The combination outlet dispensing unit


180


has the indentation


178


in the lockable door


16


with the first outlet


174


slightly angled toward the back of the indentation


178


. The first outlet and indentation allow a user to fill up a container as long as it fits into the indentation, such as a hand held container. This prevents a user from filling up a large bucket from the first outlet


174


. The indentation


178


is further described with reference to

FIGS. 9 through 11

. The combination outlet dispensing unit


180


could be used above a sink, such that the second outlet


170


is used for dish or hand soap that could drop directly into the sink and the first outlet


174


would be used to fill small containers.




While the invention herein disclosed has been described by means of specific embodiments and applications thereof, numerous modifications and variations could be made thereto by those skilled in the art without departing from the scope of the invention set forth in the claims.



Claims
  • 1. A tamper-proof apparatus for dispensing a liquid comprising:a chamber; a lockable door making up at least a part of one side of the chamber; a supply reservoir within the chamber; a plunger coupled to the supply reservoir; a hole in the chamber; a plate coupled to the chamber; an offset; and a plurality of screws coupled to the chamber and to the plate; wherein the plate is within the chamber, such that if pressure is applied to the plate the plunger will be depressed; wherein the offset controls the depth the plunger can be depressed; wherein the offset, is a plurality of spacers coupled to the plurality of screws.
  • 2. A tamper-proof apparatus for dispensing a liquid comprising:a chamber; a lockable door making up at least a part of one side of the chamber; a supply reservoir within the chamber; a plunger coupled to the supply reservoir; a hole in the chamber; a plate coupled to the chamber; an indentation in the lockable door; and an outlet in the indentation in the lockable door; wherein the plate is within the chamber, such that if pressure is applied to the plate the plunger will be depressed.
  • 3. The apparatus of claim 2 wherein the indentation in the lockable door is shaped such that only hand held containers can be filled with the fluid.
  • 4. The apparatus of claim 2 wherein the outlet is pointed toward a back of the indentation in the lockable door.
  • 5. A tamper-proof apparatus for dispensing a liquid comprising:a chamber for storing the liquid; an outlet in the chamber for dispensing the liquid; an outlet shield protecting the outlet from damage; a hole in a top of the chamber; a plate coupled to the chamber below the hole; and a plurality of spacers allowing the plate to be depressed a predetermined distance.
  • 6. The apparatus of claim 5 wherein the outlet shield is in the shape of a nose guard.
  • 7. The apparatus of claim 5 wherein the outlet shield is one piece of sheet metal welded to the chamber.
  • 8. The apparatus of claim 5 further comprising:a supply reservoir within the chamber for housing the liquid; a plunger coupled to the supply reservoir; and an output tube coupled to the plunger and coupled to the outlet, such that the output tube is not accessible from outside the chamber.
  • 9. The apparatus of claim 5 further comprising a plunger positioned below the plate.
  • 10. The apparatus of claim 5 further comprising:a lockable door making up one side of the chamber; and a lockable flap coupled to the top of the chamber.
  • 11. The apparatus of claim 10 wherein the lockable flap can be locked to cover the hole in the top of the chamber.
  • 12. A method of dispensing liquid from a dispensing unit comprising:storing a liquid in a supply reservoir within a locked chamber; applying pressure to a plate within the locked chamber through a hole in the locked chamber; dispensing the liquid through an outlet in the locked chamber, the outlet being covered by an outlet shield to protect the outlet from damage; and locking a lockable flap such that pressure cannot be applied to the plate within the locked chamber.
  • 13. The method of claim 12 further comprising filling a container with the liquid being dispensed from the locked chamber.
  • 14. The method of claim 12 further comprising causing the liquid to flow through an output tube, wherein the output tube is coupled to the supply reservoir and coupled to the outlet.
  • 15. The method of claim 14 wherein the output tube is not accessible from outside of the locked chamber.
  • 16. The method of claim 12 wherein the output shield is in the shape of a nose guard.
  • 17. A tamper-proof apparatus for dispensing a liquid comprising:a chamber for storing the liquid; an outlet in the chamber for dispensing the liquid; an outlet shield protecting the outlet from damage; a supply reservoir within the chamber for housing the liquid; a plunger coupled to the supply reservoir; an output tube coupled to the plunger and coupled to the outlet, such that the output tube is not accessible from outside the chamber; a hole in the chamber; a plate coupled to the chamber below the hole and above the plunger; and a plurality of spacers allowing the plate to be depressed a predetermined distance.
  • 18. A tamper-proof apparatus for dispensing a liquid comprising:a chamber for storing the liquid; an outlet in the chamber for dispensing the liquid; an outlet shield protecting the outlet from damage; a lockable door making up one side of the chamber; and a lockable flap coupled to a top of the chamber; a hole in the chamber; and a plate coupled to the chamber below the hole and above a plunger; wherein the lockable flap can be locked to cover the hole in the chamber.
  • 19. A tamper-proof apparatus for dispensing a liquid comprising:a chamber; a lockable door coupled to the chamber; an outlet in the chamber; a hole in the chamber; a plate coupled to the inside of the chamber; and an offset for controlling the distance the plate can be depressed; wherein the plate is accessible through the hole in the chamber.
  • 20. The apparatus of claim 19 where the offset comprises a plurality of spacers.
  • 21. The apparatus of claim 20 further comprising a plurality of screws coupled to the plurality of spacers.
  • 22. The apparatus of claim 19 further comprising an outlet shield protecting the outlet from damage.
  • 23. The apparatus of claim 19 further comprising a lockable flap coupled to the chamber;wherein the lockable flap covers the hole in the chamber when the lockable flap is close.
  • 24. The apparatus of claim 19 further comprising an indentation in the lockable door;wherein the outlet is in the indentation in the lockable door.
  • 25. A tamper-proof apparatus for dispensing a liquid comprising:a chamber; a lockable door coupled to the chamber; an outlet in the chamber; a plate coupled to the inside of the chamber; an offset for controlling the distance the plate can be depressed; a hole in the chamber; and a lockable flap coupled to the chamber; wherein the lockable flap covers the hole in the chamber when the lockable flap is closed; wherein the plate is accessible through the hole in the chamber.
  • 26. The apparatus of claim 25 wherein the offset comprising a plurality of spacers.
  • 27. The apparatus of claim 26 further comprising a plurality of screws coupled to the plurality of spacers.
  • 28. A tamper-proof apparatus for dispensing a liquid comprising:a chamber; a lockable door coupled to the chamber; an indentation in the lockable door; an outlet in the chamber; a hole in the chamber; and a lockable flap coupled to the chamber; wherein the lockable flap covers the hole in the chamber when the lockable flap is closed; wherein the outlet is in the indentation in the lockable door.
  • 29. A tamper-proof apparatus for dispensing a liquid comprising:a chamber; a lockable door coupled to the chamber; an indentation in the lockable door; an outlet in the indentation in the lockable door; and a lock coupled to the chamber within the indentation in the lockable door.
Parent Case Info

This patent application claims priority under 35 U.S.C. §119(e) to U.S. Provisional Application No. 60/262,733 for TAMPER-PROOF CHEMICAL DISPENSING DEVICE FOR HIGH SECURITY ENVIRONMENTS, by Wertheim, filed Jan. 19, 2001. This patent application relates to and expressly incorporates herein by reference U.S. patent application Ser. No. 09/828,554 for TAMPER-PROOF CHEMICAL DISPENSING DEVICE FOR HIGH SECURITY ENVIRONMENTS, by Wertheim, filed Apr. 5, 2001, U.S. Provisional Patent Application No. 60/262,733 for TAMPER-PROOF CHEMICAL DISPENSING DEVICE FOR HIGH SECURITY ENVIRONMENTS, by Wertheim, filed Jan. 19, 2001, and, U.S. Provisional Patent Application No. 60/194,811, for TAMPER-PROOF CHEMICAL DISPENSING DEVICE FOR HIGH SECURITY ENVIRONMENTS, by Wertheim, filed Apr. 5, 2000.

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