Tamper-proof chemical dispensing device for high security environments

Information

  • Patent Grant
  • 6439272
  • Patent Number
    6,439,272
  • Date Filed
    Thursday, April 5, 2001
    23 years ago
  • Date Issued
    Tuesday, August 27, 2002
    21 years ago
Abstract
The present invention can be characterized as a tamper proof apparatus for dispensing liquid or cleaning product for use in a environment where abuse or vandalism may occur and a method of operating the apparatus. The apparatus includes a first chamber, a second chamber coupled to the first chamber, a first lockable door recessed within one of the first chamber and the second chamber such that a first hinge pin is not removable, a mixing unit within the first chamber. An output hose in one of the first chamber and the second chamber is coupled to the mixing unit and to a feed-through such that the output hose is not exposed outside the chambers. A faceplate with an indentation within the first chamber prevents filling large containers with liquid while also preventing damage to the mixing unit.
Description




BACKGROUND OF THE INVENTION




The present invention is directed to methods and apparatus for dispensing liquids, and more particularly is directed to dispensing liquid from a tamper proof container. More specifically the present invention relates to dispensing cleaning products from a tamper proof container suitable for use in jail, correctional facility, school, public facility, or any other location subject to abuse or vandalism.




Liquid and soap dispensers have been used for many years. These dispensers are used in a number of applications, including: soap dispensers in restrooms, beverage dispensers, liquid dispensers at gas stations, etc. For example U.S. Pat. No. 4,911,212 discloses a device used to dispense water or other liquids into a reusable container. U.S. Pat. No. 5,088,621 discloses a dispenser to be used at a gas station. The '621 patent discloses an apparatus used to dispense a predetermined amount of liquid from a reservoir mounted on the dispenser. These devices although suitable in many applications do not provide a tamper proof dispenser.




Therefor there is a need for a tamper proof dispenser that can be used in correctional facilities, prisons, jails, public restrooms, schools and other facilities or institutions where the dispenser is susceptible to abuse or vandalism.




SUMMARY OF THE INVENTION




The present invention can be characterized as a tamper proof apparatus for dispensing liquid comprising a first chamber, a second chamber coupled to the first chamber, a first lockable door recessed within one of the first chamber and the second chamber such that a first hinge pin is not removable, a mixing unit within the first chamber, a water supply hose coupled to the mixing unit, a first concentrate supply hose coupled to the mixing unit, and an output hose in one of the first chamber and the second chamber coupled to the mixing unit and to a feed-through such that the output hose is not exposed outside the chambers.




The present invention also can be characterized as a method of dispensing liquid from a dispensing unit comprising supplying a mixing unit with water through a water supply hose, the mixing unit being stored in a first chamber, supplying a mixing unit with concentrate through a concentrate supply tube, the concentrate being stored in a second chamber, mixing the water and the concentrate within a mixing unit to form a liquid mixture and dispensing the liquid mixture through an output supply hose into a container, the output supply hose being coupled to a feed-through in the dispensing unit such that the output supply hose is not accessible from the outside of the dispensing unit.











DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a dispensing unit for use with soap and other cleaning or chemical materials.





FIG. 2

is a front partial cross-sectional view of the dispensing unit of FIG.


1


.





FIG. 3

is a side partial cross-sectional view of the dispensing unit of FIG.


1


.





FIG. 4

is an enlarged view of the end of the upper hinge in

FIG. 1

with crimps in the hinge to secure a hinge pin into the hinge.





FIG. 5

is a top view of the hinge in

FIG. 1

the hinge being recessed behind the top of the dispensing unit.





FIG. 6

is a side view of a horizontal plate from

FIG. 3

welded to the back of the dispensing unit.





FIG. 7

is a top partial cross-sectional view of the dispensing unit of FIG.


1


.





FIG. 8

is a enlarged cross sectional view of a button shown in FIG.


7


.





FIG. 9

is a top view is shown of a base of the dispensing unit of FIG.


1


.





FIG. 10

is the dispenser unit for use with soap and other cleaning or chemical materials with an alternative faceplate.





FIG. 11

is a front cross-section view of the faceplate of FIG.


10


.





FIG. 12

is a side partial cross-section of the faceplate of FIG.


10


.





FIG. 13

is a enlarged view of a barbed in-line connector shown in FIG.


3


.





FIG. 14

is a side view of the dispensing unit of

FIG. 1

mounted on a wall with a mop bucket underneath the dispensing unit.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The following description of the presently contemplated best mode of practicing the invention is not to be taken in a limiting sense, but is made merely for the purpose of describing the general principles of the invention. The scope of the invention should be determined with reference to the claims.




Referring first to

FIG. 1

shown is a dispensing unit


10


for use with soap and other cleaning or chemical materials. Shown is a dispensing unit


10


, a first concentrate supply reservoir


14


, a second concentrate supply reservoir


16


, a water supply hose


62


, an upper lockable door


28


, a lower lockable door


30


, a first outlet


72


, a second outlet


74


, a third outlet


76


, a fourth outlet


78


, a second metal feed-through


128


, a third metal feed-through


130


, a fourth metal feed-through


132


, a fourth output hose


70


, an upper hasp


32


, a lower hasp


34


, a faceplate


26


, a first button


54


, a second button


56


, a third button


58


, a fourth button


60


, a drain hole


84


, a mop bucket


82


, an upper hinge


88


, a lower hinge


90


, a base


87


, a first recessed cavity


36


, a second recessed cavity


38


, a first concentrate supply cap


44


, a second concentrate supply cap


45


, and a spray bottle or container


80


.




Referring next to

FIG. 2

, shown is a front partial cross-sectional view of the dispensing unit


10


of FIG.


1


. Shown is the upper lockable door


28


, the lower lockable door


30


, the upper hinge


88


, the lower hinge


90


, the first concentrate supply reservoir


14


, the second concentrate supply reservoir


16


, a first lock


92


, a second lock


94


, the upper hasp


32


, the lower hasp


34


, a mixing unit


48


, the water supply hose


62


, a first concentrate supply tube


96


, a second concentrate supply tube


98


, a first barbed in-line connector


100


, a second barbed in-line connector


102


, a first Y connector


104


, a second Y connector


106


, a first check valve


108


, a second check valve


110


, a third check valve


112


, a fourth check valve


114


, the faceplate


26


, the spray bottle or container


80


, the first outlet


72


, the second outlet


74


, the third outlet


76


, the fourth outlet


78


, a first output hose


64


, a second output hose


66


, a third output hose


68


, the fourth output hose


70


, a first metal feed-through


126


, the second metal feed-through


128


, the third metal feed-through


130


, the fourth metal feed-through


132


, the first button


54


, the second button


56


, the third button


58


, the fourth button


60


, the first recessed cavity


36


, the second recessed cavity


38


, the first concentrate supply cap


44


, the second concentrate supply cap


45


, an upper chamber


46


, the base


87


, a lower chamber


52


, and a horizontal plate


50


.




The dispensing unit


10


features the upper lockable door


28


and the lower lockable door


30


that can be secured using the first lock


92


and the second lock


94


, respectively, such as is known in the art, onto the upper hasp


32


and the lower hasp


34


within the first recessed cavity


36


in the upper locking door


28


or the second recessed cavity


38


in the lower locking door


30


. Behind the lower lockable door


30


, the first concentrate reservoir


14


and second concentrate reservoir


16


are accessible. Advantageously, the first lock


92


is less exposed to abuse or vandalism when in the first recessed cavity


36


. The first recessed cavity


36


makes it harder to hit or exert pressure on the first lock


92


, thus making the first lock


92


harder to break. The second lock


94


and the second recessed cavity


38


function in the same manner.




Preferably, the dispensing unit


10


has the first outlet


72


, the second outlet


74


, the third outlet


76


, and the fourth outlet


78


. The first outlet


72


and fourth outlet


78


are located at the base


87


of the dispensing unit


10


. The second outlet


74


and third outlet


76


are preferably located at the faceplate


26


. Thus, the first button


54


, the second button


56


, the third button


58


and the fourth button


60


are used to activate valves within the mixing unit


48


. The first button


54


, the second button


56


, the third button


58


and the fourth button


60


are accessible through the faceplate


26


. However, the dispensing unit


10


could operate with only one outlet located either in the faceplate


26


or the base


87


of the dispensing unit


10


or with more than two outlets located either in the faceplate


26


or the base


87


of the dispensing unit


10


. Additional buttons could be added if more outlets were added to the faceplate


26


or the base


87


of the dispensing unit


10


. Additionally, alternative outlets could be located at various places on the dispensing unit


10


.




The mixing unit


48


is concealed behind the faceplate


26


. The faceplate is in the upper chamber


46


. The faceplate


26


is accessible through the upper lockable door


28


and prevents access to the mixing unit


48


, hoses, tubes and other hardware within the dispensing unit


10


. A horizontal plate


50


or barrier separates the upper chamber


46


of the dispensing unit


10


from the lower chamber


52


of the dispensing unit


10


, thus preventing access to the mixing unit


48


and other hardware located in the upper chamber


46


, via the lower chamber


52


or the lower locking door


30


. The upper chamber


46


and lower chamber


52


could also be side by side or the upper chamber


46


could be below the lower chamber


52


without affecting the use of the dispensing unit


10


.




Advantageously, the dispensing unit


10


is mounted on a wall in a permanent or semi-permanent fashion at a height barely sufficient to allow the placement of the mop bucket


82


beneath the dispensing unit


10


. Clearance may be, for example, one-half inch between the top of the mop bucket


82


and the base


87


of the dispensing unit


10


, thus allowing sufficient room for the mop bucket


82


to be rolled beneath the dispensing unit


10


, but insufficient clearance for a taller and larger receptacle to be placed beneath the dispensing unit


10


. This prevents, for example, an inmate from using an excessive amount of cleaning product by filling up a larger receptacle than required for the job, such as a large garbage can. Advantageously, this helps keep the cost of cleaning down and the amount of cleaning product used to a minimal amount.




Within the dispensing unit


10


, water is mixed in the mixing unit


48


with concentrate from the first concentrate reservoir


14


or the second concentrate reservoir


16


at particular ratios, with the mixture being dispensed through one of the first outlet


72


, the second outlet


74


, the third outlet


76


, and the fourth outlet


78


, accessible at either an exterior of the dispensing unit


10


or through the faceplate


26


within the dispensing unit


10


.




The first concentrate reservoir


14


and the second concentrate reservoir


16


are preferably a first flexible plastic bladder and a second flexible plastic bladder housed within a first cardboard container and a second cardboard container, respectively. The first flexible plastic bladder includes a first port through which the concentrate is withdrawn by suction into the first concentrate supply tube


96


. The first port includes a first safety valve that prevents spillage of the concentrate from the first port, but opens when the first concentrate supply cap


44


is place onto the first port such as by screwing the first concentrate supply cap


44


onto the first concentrate reservoir


14


to permit the concentrate to exit through the first port. The first flexible plastic bladder collapses as the concentrate is drawn out of the first flexible plastic bladder through the first concentrate supply cap


44


and little or no air is allowed to enter the first concentrate supply tube


96


or the first flexible plastic bladder.




The concentrate is drawn through the first concentrate supply cap


44


and into the first concentrate supply tube


96


, and then up into the upper chamber


46


of the dispensing unit


10


to the mixing unit


48


. Once the concentrate reaches the mixing unit


48


, it is mixed with a prescribed amount of water when a valve is opened in the mixing unit


48


in response to the pressing of the first button


54


, accessible through the faceplate


26


. When the first button


54


is pressed, pressure available on the water supply hose


62


, e.g., city water pressure, forces a mixing of the concentrate with water at the prescribed ratio, through the Venturi effect. The Venturi effect is used to suction the concentrate from the first flexible plastic bladder through the first concentrate supply tube


96


.




The mixed water and concentrate then leaves the mixing unit


48


through the first output hose


64


that routes the mixed water and concentrate to the first outlet


72


at the base


87


of the dispensing unit


10


. Alternatively, if a second button


56


is pressed, pressure available on the water supply hose


62


, e.g., city water pressure, forces a mixing of the concentrate with water at the prescribed ratio, through the Venturi effect. The Venturi effect is used to suction the concentrate from the first flexible plastic bladder through the first concentrate supply hose


96


. The mixed water and concentrate then leaves the mixing unit


48


through the second output hose


66


that routes the mixed water and concentrate to the second outlet


74


located at the faceplate


26


of the dispensing unit


10


.




The second outlet


74


and a third outlet


76


at the faceplate


26


are for filling small hand-held bottles or containers


80


, such as spray bottles while the first outlet


72


and the fourth outlet


78


located at the base


87


of the dispensing unit


10


are for filling larger receptacles, such as mop buckets


82


. Advantageously, at the second outlet


74


, and the third outlet


76


the second metal feed-through


128


and the third metal feed through


130


are welded to the faceplate


26


. The second output hose


66


and the third output hose


68


attach to the second metal feed-through


128


and the third metal feed-through


130


on the backside of the faceplate


26


. The second output hose


66


and third output hose


68


, thus are not exposed outside the faceplate


26


and thus can not be pulled on from outside. This helps prevent damage to the mixing unit


48


by not allowing the second output hose


66


or third output hose


68


to be pulled, thus putting pressure on the mixing unit


48


.




Advantageously, in use, the lower lockable door


30


is generally left in a locked state. The buttons


54


,


56


,


58


,


60


and the outlets


74


,


76


are accessible when only the upper lockable door


28


is opened. Storage of the spray bottle or container


80


within the indentation in the faceplate


26


also advantageously provides a convenient and secure storage capability.




The upper lockable door


28


can be secured in a locked position when the dispensing unit


10


is not in use and opened when the dispensing unit


10


is in use, whereby mixed concentrate and water, a cleaning product, can be dispensed only when the upper lockable door


28


is opened. When the upper lockable door


28


is closed and locked, the buttons


54


,


56


,


58


,


60


cannot be accessed, and thus no product can be dispensed through either the second outlet


74


and the third outlet


76


in the faceplate


26


or the first outlet


72


and fourth outlet


78


located in the base


87


of the dispensing unit


10


.




The indentation in the faceplate


26


limits access to the second outlet


74


and the third outlet


76


, located in the faceplate


26


, thus preventing bottles or containers above a predefined height from being positioned within the indentation for filling at the second outlet


74


or the third outlet


76


. This height restriction functions similarly to the height restriction imposed by placing the dispenser unit


10


so that very little clearance is afforded between the height of the mop bucket


82


and the base


87


of the dispensing unit


10


.




Water under pressure is supplied to the dispensing unit


10


through the water supply hose


62


, which passes up through the base


87


of the dispensing unit


10


, then up and down through the horizontal plate


50


in a serpentine fashion so as to provide strain relief against pulling on the water supply hose


62


from beneath the dispensing unit


10


. This is effective in preventing damage to the mixing unit


48


when the water supply hose


62


is pulled upon. Advantageously, a coupling


124


, better shown in

FIG. 3

, between the water supply hose


62


and an internal portion of the water supply hose


62


is made in the lower chamber


52


of the dispensing unit


10


and is thus not accessible from outside the dispensing unit


10


. After passing up through the horizontal plate


50


looping over and back down through the horizontal plate


50


and then looping back up through the horizontal plate


50


, for a total of three passes through the horizontal plate


50


, the upper portion of the water supply hose


62


is coupled to the mixing unit


48


.




Within the mixing unit


48


, the water under pressure supplied by the water supply hose


62


is routed to four valves that are actuated, respectively, by the first button


54


, the second button


56


, the third button


58


, and the fourth button


60


. Upon actuation of, for example, the first button


54


, water is allowed to flow into a mixing chamber within the mixing unit


48


wherein concentrated cleaning product is drawn from the first cleaning reservoir


14


up through the first concentrate supply tube


96


and mixed with the water passing through the mixing chamber by the Venturi effect.




After mixing, the mixed water and concentrate pass out of the mixing unit


48


into the first output hose


64


which directs the mixed water and concentrate to the first outlet


72


at the base


87


of the dispensing unit


10


. Advantageously, at the first outlet


72


, the first output hose


64


is coupled to the first metal feed-through


126


that is welded to the base


87


of the dispensing unit


10


, thereby making the first output hose


64


inaccessible from outside the dispensing unit


10


.




Similarly, when the second button


56


is depressed, a second valve is opened allowing water to flow into a second mixing chamber. Concentrated cleaning product is drawn up from the first cleaning reservoir


14


into a second mixing chamber, and mixed with water from the water supply hose


62


. The mixed water and concentrate is then directed to the second outlet


74


located in the faceplate


26


. Again, advantageously, the second output hose


66


is coupled to the second metal feed-through


128


, which is welded through the faceplate


26


so that the second output hose


66


cannot be accessed from outside of the dispensing unit


10


, even when the upper lockable door


28


is open.




When the third button


58


is depressed, water from the water supply hose


62


enters a third mixing chamber and concentrated cleaning product is drawn from the second concentrate reservoir


16


up through the second concentrate supply tube


98


to the third mixing chamber. Water mixed with concentrate exits the third mixing chamber into the third output hose


68


, which is directed to the third outlet


76


located in the faceplate


26


. At the third outlet


76


the third metal feed-through


130


is welded to the faceplate


26


. The third output hose


68


is coupled to the third metal feed-through


130


to prevent the third output hose


68


from being accessed even when the upper lockable door


28


is open.




When the fourth button


60


is depressed, similar operation occurs with water and concentrate from the second concentrate reservoir


16


being mixed in a fourth mixing chamber and mixed water and concentrate being directed through the fourth output hose


70


to the fourth outlet


78


on the base


87


of the dispensing unit


10


. As with the other outlets, the fourth metal feed-through


132


is welded to the base


87


of the dispensing unit


10


so the fourth output hose


70


is not accessible from outside the dispensing unit


10


.




Near a first concentrate supply tube hole


160


in the horizontal plate


50


through which the first concentrate supply tube


96


passes, the first concentrate supply tube


96


is cut, with the first barbed inline connector


100


being inserted to allow connection of a remainder of the first concentrate supply tube


96


to an initial portion. Advantageously, the first concentrate supply tube


96


is stretched over the first barbed inline connecter


100


to a diameter that exceeds a diameter of the first concentrate supply tube hole


160


in the horizontal plate


50


. This prevents tension placed on a portion of the first concentrate supply tube


96


below the horizontal plate


50


from being translated to any portion of the concentrate supply tube above the first barbed inline connector


100


. In other words, even if the portion of the first concentrate supply tube


96


protruding below the horizontal plate


50


were pulled so hard as to break it, no strain would be placed on the mixing unit


48


or the portions of the first concentrate supply tubes


96


above the horizontal plate


50


. The same operation takes place with respect to the second concentrate supply tube


98


, the second barbed inline connecter


102


, and a second concentrate supply tube hole


162


.




Above the first barbed inline connector


100


, the first Y connector


104


is placed so as to allow concentrate from the first concentrate reservoir


14


to be supplied to the first and second mixing chambers. Above the first Y connector


104


, the first check valve


108


and the second check valve


110


are inserted in each of the two concentrate supply tube segments above the first Y connectors


104


. The first check valves


108


and the second check valve


110


prevent concentrate or air from leaking back down through the first concentrate supply tube


96


. This functionality is advantageous when, for example, the first button


54


is depressed so that no air is drawn from the second mixing chamber into the first concentrate supply tube


96


. The second check valve


110


would prevent the air from the second mixing chamber from going into the first concentrate supply tube


96


. The other remaining check valves


108


,


112


,


114


function in a similar fashion when an adjacent mixing chamber is utilized.




Referring next to

FIG. 3

, a side view is shown, partially in cross-section, of the dispensing unit


10


. Shown is the upper padlock


92


, the lower padlock


94


, the upper hasp


32


, the lower hasp


34


, the upper lockable door


28


, the lower lockable door


30


, the horizontal plate


50


, the second supply reservoir


16


, the water supply hose


62


, the coupling


124


, the second concentrate supply tube


98


, the second barbed in-line connector


102


, the second Y connector


106


, the first output hose


64


, the third output hose


68


, the fourth output hose


70


, the first outlet


72


, the first metal feed-through


126


, the faceplate


26


, the spray bottle or container


80


, the drain hole


84


, a lower surface


83


of the indentation


85


in the faceplate


26


, a drain tube


86


, the upper chamber


46


, the lower chamber


52


, the mixing unit


48


, the fourth button


60


, and the spray bottle or container


80


.




The drain hole


84


is also preferably located at the lower surface


83


of an indentation


85


in the faceplate


26


so that any dripage or spillage resulting from the filling of bottles or containers


80


at the faceplate


26


is directed into the drain hole


84


and routed through the drain tube


86


to a drainage outlet


168


at the base


87


of the dispensing unit


10


.




The drain tube


86


passes between the first concentrate reservoir


14


and the second concentrate reservoir


16


to the base


87


of the dispensing unit


10


where it is connected to the drainage outlet


168


welded to the base


87


of the dispensing unit


10


. This prevents the drain tube


86


from being exposed outside the dispensing unit


10


, thus preventing it from being pulled upon. Similarly, the drain tube


86


is connected to the drain hole


84


behind the faceplate


26


so as not to expose the drain tube


26


to the outside of the dispensing unit


10


even when the upper lockable door


28


is unlocked.




As can be seen, a lower surface


83


of the indentation


85


of the faceplate


26


is tipped slightly toward the rear of the dispensing unit


10


so that any spillage falling on the lower surface


83


is directed to the drain hole


84


and through the drain tube


86


to the outlet at the base


87


of the dispensing unit


10


.




As can be seen, the coupling


124


between the water supply hose


62


and an upper portion of the water supply hose


62


is within the lower chamber


52


of the dispensing unit


10


and thus not accessible from outside the dispensing unit


10


. The portion of the water supply hose


62


is coupled to the mixing unit


48


, where, as explained above, cleaning product from the concentrate supply tubes are mixed with water from the water supply hose


62


and directed out through the first output hose


64


, the second output hose


66


, the third output hose


68


and the fourth output hose


70


through the first outlet


72


, the second outlet


74


, the third outlet


76


, and the fourth outlet


78


, respectively. The first outlet


72


, the second outlet


74


, the third outlet


76


, and the fourth outlet


78


are coupled to a first metal feed-through


126


, a second metal feed-through


128


, a third metal feed-through


130


, and a fourth metal feed-through


132


, respectively, welded through the faceplate


26


or base


87


of the dispensing unit


10


. The first metal feed-through


126


and fourth metal feed-through


132


are welded to the base


87


of the dispensing unit


10


. The second metal feed-through


128


and third metal feed-through


130


are welded to the faceplate


26


.




Advantageously, the first metal feed-through


126


, the second metal feed-through


128


, the third metal feed-through


130


, and the fourth metal feed-through


132


prevent the first output hose


64


, the second output hose


66


, the third output hose


68


and the fourth output hose


70


, respectively, from being exposed outside the base


87


of the dispensing unit


10


or the outside of the faceplate


26


. This prevents, for example, an inmate or vandal from pulling on one of the output hoses and damaging the output hoses or mixing unit


48


.




Referring next to

FIG. 4

, an end of the upper hinge


88


is shown with crimps


136


in the upper hinge


88


to secure a hinge pin


138


into the upper hinge


88


. The upper hinge


88


is crimped only on alternative sections so as to allow the door to open while not allowing the hinge pin


138


to slide out of the upper hinge


88


. Advantageously, this does not allow an inmate in a jail or prison to remove the hinge pin


138


and furnish it into a weapon.




Referring to

FIG. 5

, a top view is shown of the upper hinge


88


, with the upper hinge


88


being recessed, so that the hinge pin


138


will not clear a frame of the upper lockable door


28


, and thus cannot be removed from the upper hinge


88


, even if the crimps in the upper hinge


88


are loosened. The top portion


140


, shown in

FIG. 3

, of the dispensing unit


10


will always be on top of the hinge pin


138


, whether the upper lockable door


28


is open or closed, thus preventing the hinge pin


138


from sliding out of the upper hinge


88


. The hinge pin


138


may also be optionally welded to the upper hinge


88


at its ends, to further make difficult its removal.




The upper hinge


88


is secured to the upper lockable door


28


using prison screws


142


,


144


, or other difficult to remove fasteners, that pass through the upper hinge


88


and through a steel plate


146


,


148


to lock nuts


150


,


152


, i.e., hex nuts including nylon inserts. dvantageously, the steel plates


146


,


148


are juxtaposed along the height of respective halves of the upper hinge


88


, and are threaded, such than even in the event the lock nuts


150


,


152


are removed, the prison screws


142


,


144


are not readily removable from the upper hinge


88


. Both sides of the upper hinge


88


are secured, respectively, to the door frame or upper lockable door


28


using prison screws


142


,


144


, steel plates


146


,


148


, and lock nuts


150


,


152


. The lower lockable door


30


and the lower hinge


90


function in a similar manner.




Referring to

FIG. 6

, the horizontal plate


50


is shown welded to a back of the dispensing unit


10


. The horizontal plate


50


advantageously separates the lower chamber


52


of the dispensing unit


10


from the upper chamber


46


of the dispensing unit


10


. This helps to isolate different areas of the dispensing unit


10


and helps to prevent damage to the mixing unit


48


. Additionally, it isolates the concentrate supply reservoirs


14


,


16


from the buttons


54


,


56


,


58


,


60


of the dispensing unit


10


. This allows the dispensing unit


10


to operate, while only allowing access to the upper chamber


46


of the dispensing unit


10


.




Advantageously, the horizontal plate


50


also helps to protect the mixing unit


48


. The horizontal plate


50


does not allow any pressure to be put on the mixing unit


48


when someone pulls on either the water supply hose


62


or one of the first concentrate supply tube


96


and second concentrate supply tube


98


. The three holes


153


,


155


,


157


for the water supply hose


62


, shown in

FIG. 7

, provide a strain relief such that if someone pulls on the water supply hose


62


from outside the dispensing unit


10


the horizontal plate


50


will not allow the water supply hose


62


to pull on the mixing unit


48


. additionally, if someone while accessing the lower chamber


52


were to pull on the first concentrate supply tube


96


or the second concentrate supply tube


98


, a first concentrate supply hose hole


160


and a second concentrate supply hose hole


162


in the horizontal plate


50


acting in combination with the first barbed in-line connector


100


and the second barbed in-line connector


102


, respectively, would prevent the concentrate supply tubes from pulling on the mixing unit


48


. This is further shown in FIG.


13


.




Referring to

FIG. 7

, a top view is shown of the dispenser unit


10


, partially in cross section. Shown are the water supply house


62


, the mixing unit


48


, the first button


54


, the second button


56


, the third button


58


, the fourth button


60


, the horizontal plate


50


, the faceplate


26


, the upper lockable door


28


, the upper hasp


32


, a first water supply hose hole


154


, a second water supply hose hole


156


, a third water supply hose hole


158


, the first concentrate supply tube hole


160


, and the second concentrate supply tube hole


162


.




The water supply hose holes


154


,


156


,


158


help to prevent damage to the mixing unit


48


. The water supply hose


62


first comes up through the first water supply hose hole


154


into the upper chamber


46


, then down through the second water supply hose hole


156


into the lower chamber


52


, and finally back up through the third water supply hose hole


158


into the upper chamber


46


before it attaches to the mixing unit


48


. This is one design that provides protection to the mixing unit


48


by providing strain relief on the water supply hose


62


should it be pulled upon from the outside of the dispensing unit


10


. More holes or other means of providing strain relief could also be utilized.




Additionally, the concentrate supply tube holes


160


,


162


prevent damage to the mixing unit


48


in the event the concentrate supply tubes


96


,


98


are pulled upon. This is further shown in FIG.


13


.




Referring to

FIG. 8

, a partial cross sectional view is shown of a button, such as the fourth button


60


. Also shown is a metal cylinder


164


, and a portion of the faceplate


26


. The metal cylinder


164


prevents access to behind the faceplate


26


, and hinders the use of prying tools on the fourth button


60


, such as may be used to remove the fourth button


60


. Additionally, the metal cylinder


164


helps prevent objects from being lodged between the fourth button


60


and the metal cylinder


164


, thus locking the fourth button


60


into a depressed position. The metal cylinder


164


advantageously helps to prevent damage to the fourth button


60


and prevents the fourth button


60


from being pulled. This is achieved by having a negligible amount of space between the exterior edges of the fourth button


60


and the interior of the metal cylinder


164


. Additionally, the fourth button


60


does not extend beyond the faceplate


26


or the metal cylinder


164


, which helps to prevent the fourth button


60


from being inadvertently pushed or damaged by anything bumping into or hitting the dispensing unit


10


. The first button


54


, the second button


56


, and the third button


58


function in the same manner.




Referring to

FIG. 9

, a top view is shown of the base


87


of the dispensing unit


10


. Shown is a water supply hose hole


166


, the first outlet


72


, the fourth outlet


78


, and the drainage outlet


168


. Advantageously, the first outlet


72


, the fourth outlet


78


and the drainage outlet


168


have the first metal feed-through


126


, the fourth metal feed-through


132


, and a drainage metal feed-through, respectively, on the inside of the lower chamber


52


such that any tubing does not extend to the outside of the dispensing unit


10


. Although not shown, a similar feed-through could be used for the water supply hose


62


on the inside of the lower chamber


52


. If a metal feed through was used for the water supply hose


62


, the water supply hose


62


would not have to wind up and down through the horizontal plate


50


, as the mixing unit


48


would already be protected from pulling on the water supply hose


62


.




Referring to

FIG. 10

, a perspective view is shown of an alternative embodiment of the dispensing unit


10


of FIG.


1


. The alternative dispensing unit


10


is similar to the dispensing unit


10


of

FIG. 1

in all respects, except in the design of the indentation


165


in a faceplate


166


, and position and orientation of a first output


168


and a second output


170


in the faceplate


166


, and the direction of a first metal feed-through


169


and a second metal feed-through


171


.




Advantageously, the first output


168


and second output


170


are on a top portion of the indentation


165


of the faceplate


166


. The first metal feed-through


169


and second metal feed-through


171


are welded to the faceplate


166


at the first output


168


and second output


170


, respectively, The second output hose


66


and third output hose


68


are connected to the first metal feed-through


169


and second metal feed-through


171


, respectively, behind the faceplate


166


so as not to expose any tubing outside the dispensing unit


10


. The first metal feed-through


169


and second metal feed-through


171


are advantageously directed toward the back of the faceplate


166


as can be seen in FIG.


12


.




As can be seen, the indentation


165


is smaller than the indentation


85


shown in

FIG. 1

, limited in size to dimensions just big enough to accommodate the spray bottle or container


80


shown. In this way the filling of larger containers is inhibited.





FIG. 11

is a front view of the faceplate


166


of the alternative design, and

FIG. 12

is a side view of the faceplate


166


of the alternative design. As can be seen, the first metal feed-through


169


and second metal feed-through


171


welded through the faceplate


166


are bent and angled slightly back toward a back of the indentation


165


in the faceplate


166


. This orientation prevents or makes difficult the filling of receptacles unless they are inserted into the indentation. This prevents large containers from being filled as the cleaning solution of water and concentrate will not be dispensed outwardly from the dispensing unit


10


, but rather slightly toward the back of the faceplate


166


where a large container will not fit. Also shown in

FIG. 12

is the drain hole


84


, and the drain tube


86


, as well as one of the metal cylinders that envelop the buttons


54


,


56


,


58


,


60


, such as better shown in FIG.


8


.




Advantageously, the drain hole


84


is a metal tube and the drain tube


86


connects to the metal tube behind the faceplate


166


. Again this prevents access to the drain tube


86


and prevents the drain tube


86


from being pulled on or ripped out of the dispensing unit


10


. The bottom section of the faceplate


166


containing the drain hole


84


is slightly angled such that any excess fluid coming from the first output


168


and the second output


170


will be directed back to the drain hole


84


and not spill over the front of the dispensing unit


10


.




Referring to

FIG. 13

, shown is the concentrate supply tube hole


162


shown in FIG.


7


and the second barbed in-line connector


102


and the second concentrate supply tube


98


shown in

FIGS. 2 and 3

.




The second barbed in-line connector


102


is inserted into the second concentrate supply tube


98


in he upper chamber


46


of the dispensing unit


10


. The diameter of the second barbed in-line connector


102


is greater than the diameter of the second concentrate supply tube hole


162


in the horizontal plate


50


. Advantageously, when the second concentrate supply tube


98


is pulled on from the lower chamber


52


the second barbed in-line connector


102


will be pulled down toward the second concentrate supply tube hole


162


, but not allow the second concentrate supply tube


98


to be pulled any further. This prevents any pressure from being put on the mixing unit


48


, as the second concentrate supply tube


98


will break in the lower chamber


52


without any pressure being put on the mixing unit


48


because the second barbed in-line connector


102


will not go through the second concentrate supply tube hole


162


. This helps prevent damage to the second concentrate supply tube


98


and mixing unit


48


in the upper chamber


46


. The first barbed in-line connector


100


, first concentrate supply tube


96


, and first concentrate supply tube hole


160


function in the same manner as describe above.




Additionally, the same functionality could be used for the first output hose


64


and the fourth output hose


70


. For example, a barbed in-line connector could be inserted in the first output hose


64


just above the horizontal plate


50


. Advantageously, if the first output hose


64


were pulled, no pressure would be put on the mixing unit


48


because the barbed in-line connector would not go through the hole in the horizontal plate


50


. This would also prevent damage to the portion of the first output hose


64


which is in the upper chamber


46


. Advantageously, this prevents damage to the mixing unit


48


even when the lower lockable door


30


is open.




Referring to

FIG. 14

, a side view is shown of he dispensing unit attached to a wall. Shown is the dispensing unit


10


, the wall, and the mop bucket


82


.




Advantageously, when the mop bucket


82


is below one of the first outlet


72


and the fourth outlet


78


at the base


87


of the dispensing unit


10


there is a small clearance between the top of the mop bucket


82


and base


87


of the dispensing unit


10


. For example, the distance could be one half of an inch. However, any distance which prevents taller and larger receptacles which are not meant to be filled with the liquid, and are available, from fitting below the dispensing unit


10


, would be sufficient. This reduces the amount of wasted fluid and thus decreases the cost of cleaning.




While the invention herein disclosed has been described by means of specific embodiments and applications thereof, numerous modifications and variations could be made thereto by those skilled in the art without departing from the scope of the invention set forth in the claims.



Claims
  • 1. A tamper proof apparatus for dispensing liquid comprising:a first chamber; a second chamber coupled to the first chamber; a first lockable door recessed within one of the first chamber and the second chamber such that a first hinge pin is not removable; a mixing unit within the first chamber; a water supply hose coupled to the mixing unit; a first concentrate supply hose coupled to the mixing unit; and an output hose in one of the first chamber and the second chamber coupled to the mixing unit and to a feed-through such that the output hose is not exposed outside the chambers.
  • 2. The apparatus of claim 1 further comprising:a second lockable door recessed within one of the first chamber and second chamber such that a second hinge pin is not removable; a first hinge coupled to a first chamber wall; and a second hinge coupled to a second chamber wall; wherein the first hinge and second hinge are crimped on alternating sections such that the first hinge pin and the second hinge pin are not removable.
  • 3. The apparatus of claim 2:wherein the first hinge pin is welded to the first hinge; wherein the second hinge pin is welded to the second hinge.
  • 4. The apparatus of claim 1 further comprising:a faceplate coupled to the first chamber; wherein the faceplate comprises: an indentation; and the feed-through for dispensing the liquid.
  • 5. The apparatus of claim 4 further comprising a drain hole in the faceplate.
  • 6. The apparatus of claim 4 wherein the indentation in the faceplate is shaped such that only hand held containers can be filled with the fluid.
  • 7. The apparatus of claim 6 wherein the feed-through is pointed toward the back of the indentation.
  • 8. The apparatus of claim 4 further comprising:a second feed-through in the faceplate; and a second output hose coupled to the second feed-through such that the output hose is not exposed to the front of the faceplate.
  • 9. The apparatus of claim 1 further comprising:a separation plate separating the first chamber from the second chamber; a first concentrate supply hose hole in the separation plate; and a water supply hose hole in the separation plate.
  • 10. The apparatus of claim 9 further comprising:a plurality of water supply hose holes in the separation plate; and an output supply hose hole in the separation plate; wherein the water supply hose is directed through each hole to provide strain relief when the water supply hose is pulled.
  • 11. The apparatus of claim 9 further comprising:a barb inserted in the concentrate supply tube; wherein the barb is greater in diameter than the concentrate supply tube hole, such that if the concentrate supply tube is pulled almost no tension will be put on the mixing unit.
  • 12. The apparatus of claim 9 further comprising:a second concentrate supply hose hole in the separation plate; the first concentrate supply tube going through the first concentrate supply hose hole; a second concentrate supply tube going through the second concentrate supply hoses hole; and an output hose hole in the separation plate.
  • 13. The apparatus of claim 1 further comprising:a second lockable door recessed within one of the first chamber and second chamber such that a second hinge pin is not removable; a first hinge coupled to a first chamber wall; a second hinge coupled to a second chamber wall; a separation plate separating the first chamber from the second chamber; a faceplate coupled to the first chamber; a concentrate supply hose hole in the separation plate; a water supply hose hole in the separation plate; a barb inserted into the concentrate supply hose; a plurality of prison screws attaching the first hinge to the first lockable door; and a plurality of prison screws attaching the second hinge to the second lockable door; wherein the faceplate has an indentation and a feed-through for dispensing the liquid.
  • 14. The apparatus of claim 13 further comprising:a Y connector coupled to the first concentrate supply tube; a first check valve coupled to the Y connector; a second check valve coupled to the Y connector; a first button for drawing concentrate into the mixing unit; and a second button for drawing concentrate into the mixing unit.
  • 15. A method of dispensing liquid from a dispensing unit comprising:supplying a mixing unit with water through a water supply hose, the mixing unit being stored in a first chamber; supplying a mixing unit with concentrate through a concentrate supply tube, the concentrate being stored in a second chamber; mixing the water and the concentrate within the mixing unit to form a liquid mixture; and dispensing the liquid mixture through an output supply hose into a container, the output supply hose being coupled to a feed-through in the dispensing unit such that the output supply hose is not accessible from the outside of the dispensing unit; unlocking a first lockable door, while keeping a second lockable door locked; selecting one of a plurality of output hoses through which the liquid mixture is dispensed; wherein the first lockable door is coupled to the first chamber by prison screws, the first lockable door having a first crimped hinge such that a first hinge pin can not be removed; wherein the second lockable door is coupled to the second chamber by prison screws, the second lockable door having a second crimped hinge such that a second hinge pin can not be removed.
  • 16. The method of claim 15 further comprising:filling a hand held container with the liquid mixture being dispensed from the dispensing unit; wherein the step of dispensing further comprises dispensing the liquid mixture through a faceplate within the first chamber.
  • 17. The method of claim 15 further comprising:filling a bucket with the liquid mixture being dispensed from the dispensing unit; wherein the step of dispensing further comprises dispensing the liquid through a feed-through located in the second chamber.
  • 18. A method of dispensing liquid from a dispensing unit comprising:supplying a mixing unit with water through a water supply hose, the mixing unit being stored in a first chamber; supplying a mixing unit with concentrate through a concentrate supply tube, the concentrate being stored in a second chamber; mixing the water and the concentrate within the mixing unit to form a liquid mixture; dispensing the liquid mixture through an output supply hose into a container, the output supply hose being coupled to a feed-through in the dispensing unit such that the output supply hose is not accessible from the outside of the dispensing unit; unlocking a first lockable door, while keeping a second lockable door locked; and selecting one of a plurality of output hoses through which the liquid mixture is dispensed; wherein the first lockable door is recessed within the first chamber such that a first hinge pin can not be removed from a first hinge; wherein the second lockable door is recessed within the first chamber such that a second hinge pin can not be removed from a second hinge.
  • 19. A tamper proof apparatus for dispensing liquid comprising:a chamber; a mixing unit within the chamber; a supply tube for transporting a liquid from a supply reservoir to the mixing unit; a lockable door coupled to the chamber; and a protective plate protecting the supply tube when the lockable door is open.
  • 20. The tamper proof apparatus for dispensing liquid according to claim 19 further comprising an output tube supplying a mixed liquid from the mixing unit to an outlet in the protective plate.
  • 21. The tamper proof apparatus for dispensing liquid according to claim 20 wherein the protective plate protects the mixing unit and the output tube from being accessed when the lockable door is open.
  • 22. The tamper proof apparatus for dispensing liquid according to claim 19 wherein the protective plate protects the mixing unit from being accessed when the lockable door is open.
  • 23. The tamper proof apparatus for dispensing liquid according to claim 19 further comprising:a door hinge coupled to the chamber and to the lockable door; and a door hinge pin coupled to the door hinge; wherein the lockable door is recessed within the chamber such that the door hinge pin is not removable.
  • 24. The tamper proof apparatus for dispensing liquid according to claim 23 wherein the door hinge pin is welded to a section of the door hinge.
  • 25. The tamper proof apparatus for dispensing liquid according to claim 19 further comprising:an outlet in the protective plate; an output tube coupled from the mixing unit to the outlet for supplying a mixed liquid from mixing unit to the outlet; and an indentation in the protective plate.
  • 26. The tamper proof apparatus for dispensing liquid according to claim 25 wherein the indentation in the protective plate such that only hand held containers can be filled with the mixed liquid.
  • 27. The tamper proof apparatus for dispensing liquid according to claim 19 wherein the protective plate is the entire width of the chamber.
  • 28. The tamper proof apparatus for dispensing liquid according to claim 19 wherein the chamber comprises:an upper chamber; and a lower chamber.
  • 29. The tamper proof apparatus for dispensing liquid according to claim 28 further comprising:a plate separating the lower chamber from the upper chamber; and an outlet in the upper chamber.
  • 30. A tamper proof apparatus for dispensing liquid comprising:chamber; a mixing unit within the chamber; a lockable panel on the front of the chamber; a faceplate attached to the inside of the chamber protecting the mixing units when the lockable panel is open; and a plurality of buttons in the faceplate which are not accessible when the lockable panel is closed; wherein, the lockable panel prevents the plurality of buttons from being pushed when the lockable panel is closed.
  • 31. The tamper proof apparatus for dispensing liquid according to claim 30 further comprising:an outlet in the faceplate; and an output tube coupled to the mixing unit and the outlet; wherein the output tube supplies a mixed liquid from the mixing unit to the outlet; wherein the output tube is not exposed outside the chamber.
  • 32. The tamper proof apparatus for dispensing liquid according to claim 30 further comprising:a supply reservoir within the chamber; a supply tube coupled for the supply reservoir to the mixing unit; and a plate inside the chamber separating the supply reservoir from the mixing unit.
  • 33. The tamper proof apparatus for dispensing liquid according to claim 30 wherein the chamber comprises:an upper chamber; and a lower chamber.
  • 34. The tamper proof apparatus for dispensing liquid according to claim 33 further comprising:a plate separating the upper chamber from the lower chamber; and a supply tube coupled from the mixing unit to the supply reservoir and going through a hole in the plate; wherein the mixing unit is in the upper chamber and the supply reservoir is in the lower chamber.
  • 35. The tamper proof apparatus for dispensing liquid according to claim 34 further comprising a barb in the supply tube above the plate to supply stress relief on the mixing unit if the supply tube is pulled upon from the lower chamber.
  • 36. The tamper proof apparatus for dispensing liquid according to claim 34 further comprising:an outlet in the faceplate; and an output tube coupled from the mixing unit to the outlet; wherein the output tube is behind the faceplate.
  • 37. The tamper proof apparatus for dispensing liquid according to claim 30 further comprising:a panel hinge coupled to the chamber and the lockable panel; and a panel hinge pin coupled to the panel hinge.
  • 38. The tamper proof apparatus for dispensing liquid according to claim 37 wherein the panel hinge is crimped to the panel hinge pin such that the panel hinge pin is not removable from the panel hinge.
  • 39. The tamper proof apparatus for dispensing liquid according to claim 37 wherein the panel hinge is welded to the panel hinge pin such that the panel hinge pin is not removable from the panel hinge.
  • 40. The tamper proof apparatus for dispensing liquid according to claim 30 wherein the protective plate is within the upper chamber.
  • 41. A method of dispensing liquid from a dispensing unit comprising:storing a liquid in a supply reservoir located in a first chamber, wherein the first chamber can be locked by a first lockable door; supplying a mixing unit located in a second chamber with the liquid through a supply hose, wherein the second chamber can be locked by a second lockable door and at least a portion of the supply hose is concealed by a protective plate even when the second lockable door is open; and outputting a mixed liquid from the mixing unit from an outlet.
  • 42. A method of dispensing liquid from a dispensing unit according to claim 41 further comprising pushing a button located in the second chamber to cause the outputting of the mixed liquid from the outlet, wherein the button can only be pushed when the second lockable door is open.
  • 43. A method of dispensing liquid from a dispensing unit according to claim 41 further comprising:supplying the mixing unit with water through a water supply hose; mixing within the mixing unit the water from the water supply hose and the liquid from the supply hose to create the mixed liquid.
  • 44. A method of dispensing liquid from a dispensing unit according to claim 43 further comprising filling a hand held container with the mixed liquid.
Parent Case Info

This patent application claims priority to U.S. Provisional Application 60/262,733. This patent application also claims priority to U.S. Provisional Application 60/194,811. This patent application relates to and expressly incorporates herein by reference U.S. Provisional Patent Application No. 60/262,733 for TAMPERPROOF CHEMICAL DISPENSING DEVICE FOR HIGH SECURITY ENVIRONMENTS, by Wertheim, filed Jan. 19, 2001, and, U.S. Provisional Patent Application No. 60/194,811, for TAMPER-PROOF CHEMICAL DISPENSING DEVICE FOR HIGH SECURITY ENVIRONMENTS, by Wertheim, filed Apr. 5, 2000.

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Number Name Date Kind
3861568 Morris et al. Jan 1975 A
4120181 Stubbings Oct 1978 A
4158426 Frohbieter Jun 1979 A
4911212 Burton Mar 1990 A
5088621 Thompson et al. Feb 1992 A
5255820 Thomas Oct 1993 A
5344074 Spriggs et al. Sep 1994 A
5351875 Rhine et al. Oct 1994 A
5584327 Thomas et al. Dec 1996 A
5651398 Decker et al. Jul 1997 A
Foreign Referenced Citations (1)
Number Date Country
2173476 Oct 1986 GB
Provisional Applications (2)
Number Date Country
60/262733 Jan 2001 US
60/194811 Apr 2000 US