The present invention relates to latches for containers, and more particularly, to a latch for locking a lid to a body of a container.
It is known to for latches that lock containers lock the container when the container is in an upright orientation and unlock the container when the container is in an upside-down position upon being emptied. However, in the event that the container falls over on one of its sides prior to being emptied, such latches may prematurely unlock the container. Consequently, there remains room in the art for improvement.
A more particular description of the invention briefly described above will be rendered by reference to specific embodiments thereof that are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the invention and are not therefore to be considered to be limiting of its scope, the embodiments of the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
In describing particular features of different embodiments of the present invention, number references will be utilized in relation to the figures accompanying the specification. Similar or identical number references in different figures may be utilized to indicate similar or identical components among different embodiments of the present invention.
In
Although unlikely, it is possible for the hasp assembly 200 to rotate in place. In such an instance, forward and backward rotation would be around a horizontally oriented axis such as, for example, first axis 220. Similarly, sideways rotation would be around a horizontal axis that is perpendicular to the first axis 220 such as, for example, second axis 222.
A staple (not shown) is secured to the lid, and the hasp assembly 200 is configured to engage the staple, thereby holding the lid closed.
The hasp assembly 200 will only release the staple (and the lid) if the manual release mechanism 100 is manually activated, or if the container 108 is rotated from the upright orientation 208 in the forward direction 210 beyond a forward threshold angle and with sufficient speed. If the container 108 is rotated in the backward direction 212 or in one of the sideways directions 214, 216, the hasp assembly 200 will retain the staple therein and “lock” the hasp assembly200. Once locked, the hasp assembly 200 must be “reset” by returning the container 108 (and attached hasp assembly 200) to the upright orientation 208 before rotation in the forward direction 210 will be effective to release the staple.
An actuator 320 is biased into a disengaged actuator position 322 by, for example, a coil spring (not visible) behind the actuator 320. The actuator 320 includes an actuator catch 324 an internal release tab 326, and a release element 328. As the hasp 302 rotates in the clockwise direction 312 the hasp tab 314 contacts the actuator catch 324, and continued rotation of the hasp 302 causes the actuator 320 to rotate in a counterclockwise direction 330 about an actuator stud 332.
The cover 300 include an internal side opening 340 through which the internal release tab 326 projects when the cover 300 is assembled.
Although this embodiment includes the hasp 302 and the actuator 320 and their associated features and springs, those of ordinary skill in the art will understand that other arrangements may be used to releasably engage the staple. For example, linear springs may be used instead of coil springs, recesses and catches may be reversed, and the hasp may operate in the opposite direction etc.
Also visible is a kinetic element 410. In this embodiment, the kinetic element is spherical, but it may take any shape so long as the kinetic element can move about under the influence of gravity. The kinetic element 410 is disposed in a chamber 412 having a release passage 414, a left trap 416 extending laterally and upward, a right trap 418 extending laterally and upward, and a back trap (not visible) extending laterally and upward. Collectively, the traps are designated a trap arrangement. The back trap is formed when a projection 420 located on the cover 300 projects into an upper part 422 of the chamber 412 but not into a lower part 424 of the chamber 412. The back trap is formed under the projection 420 and behind (out of the page in
The kinetic element 410 rests in the home position 430 when the container 108 and the hasp assembly 200 are in the upright orientation 208 by virtue of angled surfaces 432 that urge the kinetic element against a release passage forward wall 434 that leads to the release passage 414. The kinetic element 410 can access the release passage 414 and all traps directly from the home position 430, and the kinetic element 410 is free to move about the chamber 412 in response to changes in orientation of the chamber 412 due to changes in orientation of the hasp assembly 200. A left trap forward wall 436 and a right trap forward wall 438 may be inclined with respect to the release passage forward wall 434 in order to provide a funneling effect that urges the kinetic element toward the release passage forward wall 434 and the home position 430.
If the hasp assembly 200 rotates in the sideways left direction 214 (counterclockwise as seen in
If the hasp assembly 200 rotates in the sideways right direction 216 (clockwise as seen in
In an embodiment, there may be a lock or adjustable stop (not shown) installed in the hasp assembly 200 that prevents the release element 410 from actuating when the kinetic element 410 impacts it. For example, a key or combination lock, or stop mechanism, may be installed in a landing 460 of the cover such that when in the locked position the lock or stop may prevent movement of the release element 328. Such a feature may be useful when no collection is expected. For example, the lock may remain locked in the days prior to an expected collection and unlocked immediately prior to the collection, thereby eliminating the chance of the container 108 being opened unless the manual release mechanism 100 is activated.
For all traps, resetting the hasp assembly 200 by returning the hasp assembly 200 to the upright orientation 208 will return the kinetic element 410 to the home position 430.
Alternately, the angles 440, 450, and 510 may include zero. In such an embodiment, the kinetic element 410 is free to move about horizontally within the chamber 412, but would move toward the release passage forward wall 434 upon an initiation of rotation in the forward direction 210, and then into the release passage 414 with continued forward rotation. In this embodiment, the home position would be expanded to include those volumes where the kinetic element 410 might find itself when the container 108 is in the upright orientation 208.
If the hasp assembly 200 rotates in the forward direction 210 (clockwise in
As with the traps, the amount of forward rotation that constitutes a sufficient amount is a matter of design choice and depends on an angle 520 between a horizontal line 522 and the release passage forward wall 434 of the release passage 414. In an embodiment, the angle 520 is at least one hundred (100) degrees, in which case the forward threshold angle would be the same at least one hundred (100) degrees. A range of acceptable values for angle 560 includes virtually any value over zero degrees, and in particular, over one hundred (100) degrees. Ideally, the angle 520 is selected so that the hasp assembly will retain the staple 404 therein until a convincing amount of forward rotation occurs, but releases the staple 404 before contents in the container 108 shift and press on the lid, possibly interfering with the operation of the hasp assembly 200 thereafter.
In an embodiment, the angles 440, 450, and 510 are less than angle 520 to ensure the kinetic element 410 is trapped by an undesirable rotation before having a chance to enter the release passage 414.
The kinetic element 410 must impact the release element 328 with sufficient momentum to overcome the engagement between the actuator catch 324 from the hasp recess 316. This prevents release in instances such as the container 108 simply falling over. The threshold amount of momentum is a design choice and can be controlled by controlling the biasing force exerted by the respective spring on the hasp 302, the biasing force exerted by the respective spring on the actuator 320, and a geometry of the actuator catch 324 from the hasp recess 316 et al. Generating the threshold amount of momentum is also a matter of design choice and can be accomplished by proper selection of mass and weight of the kinetic element 410, the angle 520, a length of the release passage 414, and a leveraging distance from the actuator stud 332 that the kinetic element 410 contacts the release element 328 et al. In an embodiment, the kinetic element is composed of metal and has a diameter of 0.75 Inches.
With the hasp 302 in the disengaged hasp position 304 by virtue of the staple releasing process described above, the hasp 302 is again ready to receive the staple 404. Returning the container 108 to the upright orientation 208 by reversing the tilt will reset the kinetic element 410 to the home position 430, lower the staple 404 into the hasp 302, and cause the hasp to again secure the staple 404 and lid in the hasp assembly 200.
If the container 108 and hasp assembly 200 were instead rotated in the backward direction 212 from the upright orientation 208, the kinetic element 410 would instead be drawn by gravity into the back trap 500, thereby locking the kinetic element 410 until the container 108 is returned to the upright orientation 208.
In the embodiment shown, the right button 808 includes a button tab 830 that abuts an element tab 832 at an interface 834 when the right button 808 is in the right button closed position 810. Movement of the right button 808 from the right button closed position 810 moves a button recess 836 adjacent to the element tab 832. This movement eliminates the interface 834 which frees the intermediate element 828 to rotate, but has no other effect on the intermediate element 828. Movement of the left button 802 from the left button closed position 804 (and associated rotation of the intermediate element 828) is thereby blocked by the right button 808 when the right button 808 is in the right button closed position 810. Movement of the right button 808 from the right button closed position 810 does not cause movement of the intermediate element 828. Accordingly, both buttons 802808 must be moved to effect movement of the intermediate element 828 and thereby manually release the staple 404. This movement may be simultaneous and/or the right button 808 may be moved first.
Manual release is also enabled by the internal release tab 326 that extends through the internal side opening 340 of the cover 300. From the inside of the container 108, simply lowering the internal release tab 326 lowers the actuator catch 324, thereby disengaging the hasp 302 and releasing the staple 404.
The embodiment of
The amount of momentum can be controlled by controlling various factors, including the size, density, and shape of the kinetic element 1148, the surface texture of the kinetic element 1148, and a surface of the release passage 1146 on which the kinetic element 1148 moves. In an example embodiment, the kinetic element 1148 of this embodiment is spherical. In the example embodiment shown in
When cylindrical, the kinetic element 1148 may be positioned in the release passage 1146 so that the first end 1150 leads as the kinetic element 148 moves in the release passage 1146 toward the release element 1134. The kinetic element 1148 may take on other shapes, such as rectangular, square, etc. Unexpectedly, when the kinetic element 1148 is not spherical, and when the kinetic element 1148 is sized properly with respect to the release passage 1146, the kinetic element resists movement along the release passageway when the bin is tilted in a rough manner, for example, when knocked over. However, when the bin is tilted in a smooth manner, such as by a collection truck lifting and tilting the bin during the collection process, the kinetic element 1148 moves easily in the release passage 1146 toward the release element 1134. While not being bound to a particular theory, it is believed that when the bin is tilted in a rough manner, the kinetic element 1148 vibrates and/or bounces in the release passage 1146, and this vibration/bouncing slows down and/or stops the kinetic element 1148 from moving in the release passage 1146 toward the release element 1134. In contrast, the lifting and tilting of the bin during the collection process is smooth, so the collection process does not cause the kinetic element 1148 to vibrate/bounce. Consequently, the kinetic element 1148 moves freely during the collection process and the lid is released.
In this example embodiment, a cross section of the kinetic element 1148 is circular, while a cross section of the release passage 1146 is quadrilateral (e.g. square). Consequently, the respective cross sections may be different, but they may be the same as well. An amount of clearance between the kinetic element 1148 and the release passage 1146 can also be controlled to control the responsiveness of the kinetic element 1148 in the release passage 1146. For example, a relatively large clearance can be used to loosen of the movement of the kinetic element 1148, whereas a relatively small clearance can be used to restrict the movement. However, a clearance that is too small may prevent the necessary vibration/movement, thereby loosening up the kinetic element 1148. In an example embodiment, a diameter 1170 of the kinetic element 1148 may be smaller than a width 1172 (and depth) of the release passage 1146 by one (1) millimeter. In an example embodiment, a range of 0.5 millimeters to 2.0 millimeters may be used.
Further, and interaction of the kinetic element 1148 with the walls 1160, 1162, 1164 of the release passage 1146 can be controlled to control the responsiveness of the kinetic element 1148. For example, the kinetic element shown comprises a chamfer 1170 at each end 1150, 1152. The chamfer 1170 may be omitted, which would leave relatively sharp corners 1176 that would better grip the walls 1160, 1162, 1164 during vibration/bouncing, thereby mitigating movement of the kinetic element 1148 in the release passage 1146. When the chamber is 1170 is present, an amount and a geometry (angle) of the chamfer 1170 may be controlled to control the interaction of the kinetic element 1148 with the walls, 1160, 1162, 1164, thereby controlling the responsiveness of the kinetic element 1148.
Additionally, a ratio of a length to diameter (or width) of the kinetic element 1148 may be controlled to control an amount of misalignment that can occur between the kinetic element 1148 and the release passage 1146 during the vibration/bouncing. For example, a relatively long kinetic element 1148 will remain more aligned within the release passage 1146 than will a relatively short kinetic element 1148. More misalignment of the relatively shorter kinetic element 1148 may cause the corners 1176 to bite more, thereby inhibiting movement of the kinetic element 1148 when compared to a relatively longer kinetic element 1148.
Similarly, the walls, 1160, 1162, 1164 may be designed to exhibit a certain amount of resilience that cooperates with the kinetic element 1148 to promote or reduce (e.g. to control) the vibration/bounce. Additionally, the walls 1160, 1162, 1164 may be designed to exhibit a certain amount of softness to control an amount of bite the corners 1176 of the kinetic element 1148 take when vibrating/bouncing.
The actuator 1130 is shown in an impacted actuator position 1214 which happens during the collection process when the kinetic element 1148 impacts the actuator 1130 upon an appropriate tilting of the bin. The actuator 1130 includes the actuator catch 1216, the internal release tab 1218, and the release element 1134. The momentum of the kinetic element 1148 has moved the release element 1134 upward (as seen in
The innovative mechanism disclosed herein secures a container is a unique and innovative manner to ensure that the container remains secured until such time as a human manually releases it, or the container undergoes a rotation consistent with that experienced during a collection process. Further, the container enters a locking mode that requires a resetting to the upright orientation before the container can be opened if other rotation occurs. These characteristics are novel and unique and therefore represent an improvement in the art.
This written description uses examples to disclose embodiments of the invention, including the best mode, and also to enable any person skilled in the art to make and use the embodiments of the invention. The patentable scope of the embodiments of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
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