The present invention is directed to a valve for a fluid line configured to prevent or significantly reduce air from being directed to another element in the fluid line. In a preferred form, the valve is disposed in a water line and configured to prevent air from being read by a water meter or similar device as water. The preferred form of the valve is inline adjustable, i.e., the force/fluid pressure necessary to open the valve to allow a fluid to flow therethrough can be readily varied/adjusted without removing the valve from the water line and/or without shutting-off the flow of water through the water line. The preferred form of the valve includes a simple to operate user manipulated tool to vary the force necessary to open the valve between a maximum force and a minimum force and numerous intermediate forces (i.e., forces between a maximum force and a minimum force) without detaching the user manipulated tool from the valve. In the preferred form, the force adjusting features disposed in the valve housing are designed to maximize fluid flow through the valve housing while still allowing inline adjustment of the valve. In a preferred form, the valve includes an anti-tampering member that prevents an unauthorized user from altering the force/fluid pressure necessary to open the valve.
Water that is supplied to various building structures including hotels, office buildings, homes and other structures is read by a water meter and the water meter reading is used to bill the appropriate entity for water usage. Air is often mistakenly read by the water meter as water as the water meter cannot distinguish between air and water. This results in excessive billing which is obviously extremely undesirable. Air can erroneously be read as water where air is entrained, trapped and/or dissolved in water passing through the water meter. Air can enter the water line, for example, due to a rupture or crack in the water line. Many types of water meters also register entrained, trapped and dissolved air as water volume, which can lead to over-registration of consumption, in systems with intermittent supply pressure, where the water supply pressure surges and the incoming water pushes entrained, trapped and dissolved air through the water meter.
Valves have been introduced in an attempt to prevent air from being read as water by a water meter. These valves are purportedly designed to compresses air that is entrained, trapped and/or dissolved in water flowing through the water line to reduce or eliminate air from being read by the water meter as water. U.S. Patent Publication No. 2009/0289207 proposes a valve upstream of the water meter while U.S. Pat. No. 8,707,981 proposes a valve downstream of the water meter. Regardless of the location of the existing valves in the water line, the existing valves have significant inherent disadvantages. For example, several existing valves designed to prevent air from being read as water by a water meter have no means to allow for adjustment of the force necessary to open the valve to allow fluid to flow through the valve. Other such valves require the valve to be removed from the water line to adjust the force necessary to open the valve to allow fluid to flow through the valve. One valve on the market allows for inline adjustment but suffers from significant and inherent disadvantages. The valve is marketed under the name SMART VALVE. The force adjustment mechanism in the SMART VALVE is readily accessible to any one that wants to tamper with the valve. This is extremely undesirable as the setting of the valve can be readily varied by an unauthorized user which could result in air being read by a water meter if the force is set too low or the flow of water to the corresponding building structure being shut-off, reduced or otherwise inhibited if the force setting is set too high by the unauthorized user. Further, the SMART VALVE includes a force adjustment tool that must be repeatedly disconnected from the valve to adjust the force necessary to open the valve to allow fluid to flow through the valve from a minimum value to a maximum value and vice-a-versa.
An object of the present invention is to provide a novel and unobvious valve.
Another object of a preferred embodiment of the present invention is to provide a valve in a fluid line that prevents or significantly reduces air flow to another element in the fluid line (e.g., a water meter).
Yet another object of a preferred embodiment of the present invention is to provide a valve in a water line for preventing air from being read by a water meter as water where the valve is inline adjustable, i.e., the valve is adjustable while the valve is connected to or disposed in the water line.
A further object of a preferred embodiment of the present invention is to provide an inline adjustable valve that includes a user manipulated adjustment tool configured to allow an individual to vary the force necessary to open the valve between a maximum force and a minimum force and numerous intermediate forces therebetween without detaching the user manipulated adjustment tool from the valve.
Still a further object of a preferred embodiment of the present invention is to provide an inline adjustable valve having a user manipulated adjustment tool configured to allow even an unskilled worker to readily and/or precisely vary the force necessary to open the valve.
Yet another object of a preferred embodiment of the present invention is to provide an inline adjustable valve that includes an anti-tempering member that prevents an unauthorized user from tampering with the valve.
Yet a further object of a preferred embodiment of the present invention is to provide an inline adjustable valve wherein the force adjustment features that are disposed in the valve housing are configured to maximize fluid flow through the valve housing.
Still a further object of a preferred embodiment of the present invention is to provide an inline adjustable valve wherein the force adjustment feature includes a shaft operably connected to a user manipulated tool in such a manner that the user manipulated tool can be readily disconnected from the shaft merely by moving the user manipulated tool away from the shaft.
Yet still a further object of a preferred embodiment of the present invention is to provide an inline adjustable valve wherein the force adjustment feature includes a shaft operably connected to a user manipulated tool wherein rotation of the user manipulated tool causes the shaft to move away from or towards the valve housing depending on the direction the tool is rotated to adjust the force necessary to cause the valve to allow fluid to flow through the valve housing.
Still another object of a preferred embodiment of the present invention is to provide an inline adjustable valve wherein the force adjustment feature includes a shaft having one terminal end connected to a cam and the other terminal end of the shaft is connected to a user manipulated tool wherein rotation of the user manipulated tool causes the cam to compress the spring or allow the spring to expand depending on the direction the tool is rotated to adjust the force necessary to cause the valve to allow fluid to flow through the valve housing.
It must be understood that no one embodiment of the present invention need include all of the aforementioned objects of the present invention. Rather, a given embodiment may include one or none of the aforementioned objects. Accordingly, these objects are not to be used to limit the scope of the claims of the present invention.
In summary, one preferred embodiment of the present invention is directed to an apparatus for reducing airflow to one or more members in a water line. The apparatus includes a valve configured to be installed in the water line. The valve is configured to prevent or reduce air flow to one or more members in the water line. The valve includes a valve housing having first and second opposing ends. The first opposing end has a fluid inlet and the second opposing end has a fluid outlet. The valve further includes a valve member, a valve seat and a spring. The spring is configured to exert a biasing force on the valve member to cause the valve member to engage the valve seat to prevent fluid from flowing through the valve housing. A spring force adjustment member is operably connected to the valve. The spring force adjustment member is configured to permit a user to adjust the force of the spring without removing the valve from the water line. The spring force adjustment member has a user manipulated member connected to the valve. The user manipulated member when connected to the valve is configured to allow a user to adjust the force of the spring without detaching the user manipulated member from the valve in at least one of the following manners: (i) from a minimum spring force to a maximum spring force; and, (ii) from a maximum spring force to a minimum spring force.
Another preferred embodiment of the present invention is directed to an apparatus for reducing airflow to one or more members in a water line. The apparatus includes a valve configured to be installed in the water line. The valve is configured to prevent or reduce air flow to one or more members in the water line. The valve includes a valve housing having first and second opposing ends. The first opposing end has a fluid inlet and the second opposing end has a fluid outlet. The valve further includes a valve member, a valve seat and a biasing member being configured to exert a biasing force on the valve member to cause the valve member to engage the valve seat to prevent fluid from flowing through the valve housing. A biasing force adjustment member is operably connected to the valve. The biasing force adjustment member is configured to permit a user to adjust the force of the biasing member without removing the valve from the water line. The biasing force adjustment member includes an activation shaft and a first cam. The activation shaft is operably connected to the first cam. The activation shaft has a longitudinal axis. The activation shaft is configured to move in two opposing directions along the longitudinal axis of the activation shaft to cause corresponding movement of the first cam wherein the two opposing directions include a first direction which is away from the first cam and a second direction which is towards the first cam.
A further preferred embodiment of the present invention is directed to an apparatus for reducing airflow to one or more members in a water line. The apparatus includes a valve configured to be installed in the water line. The valve is configured to prevent or reduce air flow to one or more members in the water line. The valve includes a valve housing having first and second opposing ends. The first opposing end has a fluid inlet and the second opposing end has a fluid outlet. The valve further includes a valve member, a valve seat and a spring configured to exert a biasing force on the valve member to cause the valve member to engage the valve seat to prevent fluid from flowing through the valve housing. A spring force adjustment member is operably connected to the valve. The spring force adjustment member is configured to permit a user to adjust the force of the spring without removing the valve from the water line. An anti-tampering member is operably associated with the spring force adjustment member for preventing an unauthorized individual from accessing the spring force adjustment member to adjust the spring force of the spring.
The above preferred forms of the present invention described above provide various examples of preferred embodiments of the present invention and are not to be construed as limiting the present invention to any of the preferred forms described above.
The preferred forms of the invention will now be described with reference to
A preferred form of the present invention is directed to a valve that prevent or reduces the flow of air to one or more elements in a fluid line. In a most preferred form, the valve prevents or reduces the flow of air to a water meter or similar device downstream of the valve to prevent or reduce air from being read as water by the water meter or similar device to prevent a water user from being overcharged for the actual water used by the water user.
The preferred forms described below include an inline adjustment feature that allows even an unskilled worker to readily, accurately and precisely adjust the force necessary to allow a fluid to pass through the valve. The preferred forms described below include a user-friendly adjustment tool that allows a user to adjust the force necessary to allow a fluid to pass through the valve between a plethora of force settings including a maximum force setting, a minimum force setting and numerous intermediate force settings without ever detaching the user-friendly adjustment tool from the valve.
The preferred forms described below include a locking member for locking the valve in a desired force setting.
The preferred forms described below include an anti-tampering member for preventing unauthorized individuals from tampering with the valve including but not limited to unauthorized adjustments of the force setting necessary to allow fluid to flow through the valve. Again, the foregoing describes preferred forms and no claim is limited to the preferred forms.
Referring to
Referring to
Spring support shaft 14 is fixed to valve member 10 and alignment members 9 so that movement of valve member 10 causes corresponding movement of alignment members 9 and spring support shaft 14. Alignment members 9 ensure that valve member 10, shaft 14 and spring support 18 move in opposite directions on a predetermined path, e.g., a longitudinal axis of housing B. While four alignment members 9 uniformly spaced about shaft 14 are shown, the number, spacing and form of alignment members 9 may be readily varied as desired.
As shown in
Valve A includes an inline adjustment member C which allows for adjustment of the force applied by spring 16 to valve member 10 to vary the force required to allow fluid to flow through valve A. Adjustment member C includes a user-friendly handle D operably and detachably connected to shaft 21, a seal 23, an anti-tampering member E, a locking screw F, cam 20, anti-rotation member 22, upper adjustment housing portion 30 and lower adjustment housing portion 32. Seal 23 can be formed from any suitable material including an elastomeric material to seal inline adjustment member C thereby preventing fluid from flowing out an upper end of member C. Preferably, all other components of valve A are formed from metal (e.g., stainless steel) or any other suitable material.
Anti-rotation member 22 is preferably fixed to housing B so that member 22 cannot move relative to housing B. As seen in, for example,
The detachable and operable connection between user-friendly handle D and shaft 21 may be accomplished by any suitable means. As seen in
The detachable connection of handle D and shaft 21 is preferably configured such that handle D may be detached from shaft 21 merely by moving handle D in a direction away from shaft 21.
Lower adjustment housing portion 32 is connected to housing B in a fluid tight manner (e.g., welding or any other suitable fluid tight connection). Referring to
To adjust the force necessary to open valve A to allow fluid flow therethrough, a user merely turns handle D clockwise or counter clockwise. Turning handle D causes shaft 21 to move inwardly or outwardly (i.e., towards or away from housing B) depending upon which way handle D is rotated. If handle D is rotated in a direction which causes shaft 21 to move inwardly (i.e., towards valve housing B), such movement will cause cam 20 to move inwardly and act on spring support 18 to cause spring support 18 to move to the left as seen in
If handle D is rotated in a direction which causes shaft 21 to move outwardly (i.e., away from valve housing B), such movement will cause cam 20 to move outwardly and act on spring support 18 to cause spring support 18 to move to the right as shown in
A locking screw F is provided to prevent adjustment/movement of shaft 21 once the desired force of valve A is set. Specifically, when an individual rotates screw F sufficiently in a first direction an inner terminal end of screw F will contact shaft 21 and prevent further movement of shaft 21. Locking screw F allows a user to readily and precisely set the force of spring 16 at a plethora of different incremental force settings.
Referring to
During adjustment of valve A, the lowermost surface of opposing sidewalls 70 and 72 slide along inclined surface 64 of spring support 18. Raised and inclined walls 60 and 62 are spaced from each other a distance greater than the spacing between sidewalls 70 and 72 so that sidewalls 70 and 72 are guided by and slide between walls 60 and 62 of spring support 18. Cam 20 includes a circular depression 80 for receiving a lower terminal end of shaft 21. The spacing between sidewalls 70 and 72 is sufficient to allow spring support shaft 14 to move relative to and through cam 20.
Referring to
Anti-tampering member E, as seen in
Referring to
Referring to
Spring support shaft 14 is fixed to the valve member and the four alignment members so that movement of valve member causes corresponding movement of the four alignment members and spring support shaft 14. The alignment members ensure that the valve member, shaft 14 and spring support 200 move in opposite directions on a predetermined path, e.g., a longitudinal axis of housing B. While four alignment members uniformly spaced about shaft 14 are preferred, the number, spacing and form of alignment members may be readily varied as desired.
When no force or an insufficient force to overcome the biasing force of the spring is applied to the valve member, the valve member engages the valve seat to prevent the flow of fluid (water or air) through valve housing B. If a sufficient pressure is applied to the valve member, the alignment members, the valve member and shaft 14 will move to the right as seen in
Valve H includes an inline adjustment member I which allows for adjustment of the force applied by the spring to the valve member to vary the force required to allow fluid to flow through valve H. Inline adjustment member I is the same as inline adjustment member C with the sole exception being that shaft 21 of inline adjustment member C is replaced by shaft 204. A user-friendly handle that is the same as user-friendly handle D is operably and detachably connected to shaft 204. The detachable and operable connection between the user-friendly handle and shaft 204 may be accomplished by any suitable means. The user-friendly handle includes a non-circular internal bore portion having a flat side for receiving non-circular end portion 206 of shaft 204 having a complimentary flat side 208 so that the operable connection of the handle to shaft 204 may be accomplished by mounting the handle on the non-circular end portion 206 of shaft 204 so that end portion 206 extends into the non-circular internal bore portion of the handle and rotation of the handle causes shaft 204 to rotate. However, the operable connection between the handle and shaft 204 can be achieved in numerous other manners including a force fit. Alternatively, the user-friendly handle may include a vertically and inwardly extending projection/tab formed in the internal bore that is received in a vertically extending slot formed in an exterior surface of shaft 204.
The detachable connection of the handle and shaft 204 is preferably configured such that the handle may be detached from shaft 204 merely by moving the handle in a direction away from shaft 204.
The inline adjustment member I includes a seal that is the same as seal 23, an anti-tampering member that is the same as anti-tampering member E, a locking screw that is the same as locking screw F, cam 202, an anti-rotation member that is the same as anti-rotation member 22, an upper adjustment housing portion that is the same as upper adjustment housing portion 30 and a lower adjustment housing portion that is the same as lower adjustment housing portion 32. The seal can be formed from any suitable material including an elastomeric material to seal inline adjustment member I thereby preventing fluid from flowing out an upper end of member I. Preferably, all other components of valve H are formed from metal (e.g., stainless steel) or any other suitable material.
Anti-rotation member 22 is preferably fixed to housing B so that member 22 cannot move relative to housing B. Anti-rotation member 22 includes tapered slot 34 to receive the tapered portions 210 of cam 202 (see, for example,
Lower adjustment housing portion 32 is connected to housing B in a fluid tight manner (e.g., welding or any other suitable fluid tight connection). Referring to
To adjust the force necessary to open valve H to allow fluid flow therethrough, a user merely turns the user-friendly handle clockwise or counter clockwise. Turning the user-friendly handle causes shaft 204 to move inwardly or outwardly (i.e., towards or away from housing B) depending upon which way the user-friendly handle is rotated. If the handle is rotated in a direction which causes shaft 204 to move inwardly (i.e., towards valve housing B), such movement will cause cam 202 to move inwardly and act on spring support 200 to cause spring support 200 to move to the left as seen in, for example,
If the handle is rotated in a direction which causes shaft 204 to move outwardly (i.e., away from valve housing B), such movement will cause cam 202 to move outwardly and act on spring support 200 to cause spring support 200 to move to the right as shown in, for example,
A locking screw that is the same as locking screw F is provided to prevent adjustment/movement of shaft 204 once the desired force of valve I is set. Specifically, when an individual rotates the locking screw sufficiently in a first direction an inner terminal end of the screw will contact shaft 204 and prevent further movement of shaft 204. The locking screw allows a user to readily and precisely set the force of the spring at a plethora of different incremental force settings.
Referring to
Referring to
During adjustment of valve I, the lowermost surface of opposing sidewalls 250 and 252 slide along inclined surface 230 of spring support 200 and tapered portions 240 of cam 202 slide in the corresponding tapered inner recess formed by inwardly inclined inner surface 232 of walls 226 and 228 of support 200. This configuration permits cam 202 to slide relative to spring support 200 but prevents detachment of cam 202 from the sliding connection with spring support 200.
Referring to
Anti-rotation member 22 further includes a central opening for receiving shaft 14. Anti-rotation member 22 further includes four openings that preferably have the same shape and size as the corresponding one of openings 218, 220, 224 and 226 to maximize the flow of fluid through anti-rotation member 22.
Inline adjustment member I has an anti-tampering member that is the same as anti-tampering member E, to prevent tampering with valve I. It will be readily recognized from the above description, that valve A could be readily converted to valve I by merely replacing support 18, cam 20 and shaft 21 with support 200, cam 202 and shaft 204.
While this invention has been described as having a preferred design, it is understood that the preferred design can be further modified or adapted following in general the principles of the invention and including but not limited to such departures from the present invention as come within the known or customary practice in the art to which the invention pertains. The claims are not limited to the preferred embodiment and have been written to preclude such a narrow construction using the principles of claim differentiation.