This application claims foreign priority benefits under 35 U.S.C. §119(a)-(d) to European patent application number EP 14154281.1, filed Feb. 7, 2014, which is incorporated by reference in its entirety.
The disclosure relates to a tamper for a screed.
The stroke length of the tamper bar of a tamper in a screed must be changed, e.g., depending on the laying thickness or other laying parameters. Normally, this is carried out such that, during a shutdown, the eccentric drive mechanism of the tamper bar is exposed and the eccentric bushing, which is fixed in position on the eccentric section, is released by means of tools, manually rotated relative to the eccentric section and fixed in position once more. This has the effect that the sum of the eccentricities of the eccentric section and of the eccentric bushing, which are effective in the direction of stroke of the tamper bar, change and, consequently, the stroke length changes as well. This procedure is cumbersome and time-consuming, since a screed has normally arranged therein a plurality of tampers, e.g., in an extending screed at least four tamper bars and eight connecting rods.
EP 2 325 392 discloses a tamper in the case of which the stroke length of the tamper bar is infinitely variable in a remotely controlled manner via a gear mechanism during laying without any change in the direction of rotation of the drive shaft, the gear mechanism engaging between the eccentric bushing and the eccentric section. A manual adjustment of the stroke length of the tamper bar is thus no longer necessary.
The tamper according to EP 2 325 391 B1,which represents a tamper of the type in question, allows a change in the stroke length of the tamper bar without any tools being necessary, said change being accomplished by a reversal of the direction of rotation of the drive shaft. The eccentric bushing and the eccentric section have provided between them a driver and a curved track with end stops for the driver, the stops being, when seen in the direction of rotation, spaced apart at a distance that is larger than the circumferential length of the driver. When the reversal of the direction of rotation takes place, the eccentric bushing is rotationally displaced relative to the rotating eccentric section e.g., due to the moment of inertia of the eccentric bushing and due to the reaction forces resulting from the compacting effect of the tamper bar, until the driver, after having been moved away from one of the end stops, moves into contact with the other end stop. The two end stops define different relative rotational positions between the eccentric bushing and the eccentric section, at which different stroke lengths of the tamper bar result from the different sums of the eccentricities of the eccentric section and of the eccentric bushing in the direction of stroke of the tamper bar, e.g., 4.0 mm at one of the relative rotational positions and 8.0 mm at the other relative rotational position. Although the tamper can be changed over without any tools, it is characterized by a simple structural design in comparison with the driving devices provided between the eccentric bushing and eccentric section in the tamper according to EP 2 325 392 A. In particular embodiments operating with low mass and/or friction and/or compacting forces, do not allow the changeover principle to be used with sufficient operational reliability.
It is an object of the present disclosure to improve a tamper of the type mentioned at the beginning such that, though the stroke length of the tamper bar can be changed by a reversal of the direction of rotation without making use of any tools, it will no longer change inadvertently. The operational reliability is to be enhanced also for tampers which are adapted to be changed over by a reversal of the direction of rotation and which operate with low mass and/or friction and/or compacting forces.
In addition, the total disclosure of EP 2 325 391 A is herewith incorporated by reference, and as regards features that are not explained in detail in the description following herein below, EP 2 325 391 A1 is referred to.
According to the present disclosure, a changeover from a relative rotational position of the eccentric bushing on the eccentric section to another relative rotational position is effected by a reversal of the direction of rotation of the drive shaft. Since the eccentric bushing is, in addition, locked relative to the eccentric section at the respective adjusted relative rotational position via the locking device, an inadvertent change of the stroke length of the tamper bar is no longer possible, not even in critical operating situations, as long as no reversal of the direction of rotation is initiated. The locking effect or locking force of the locking device is chosen such that forces or moments acting on the eccentric bushing in disadvantageous operating situations will not be able to overcome the locking device, said locking device being only released in the case of an intentional changeover through a reversal of the direction of rotation of the drive shaft.
According to an advantageous embodiment, the eccentric bushing and the eccentric section have provided between them two end stops in a curved track and a driver, which are adapted to be rotated relative to one another about a rotation center when the changeover takes place, the respective position of contact of the driver on the end stops defining two relative rotational positions of the eccentric bushing. The locking and/or coupling device locks here the eccentric bushing at least at these two relative rotational positions against movements resulting from parasitic torques that may cause an inadvertent change in the relative rotational position. This concept offers the advantage that, when the tamper is in operation, also high torques are transmitted in a form-fit and therefore reliable manner in the adjusted direction of rotation of the drive shaft without applying any load to the locking and/or coupling device. The concept of the present disclosure is, however, not limited to the combination of the driver, the end stops and the locking and/or coupling device, but even the device itself may partly be used as a driver/end stop. Furthermore, the concept of the present disclosure is not limited to two relative rotational positions, but, making e.g., use of the locking and/or coupling device, a larger number of relative rotational positions may selectively be adjusted by a respective reversal of the direction of rotation of the drive shaft.
According to an advantageous embodiment, the locking and/or coupling device is adapted to be released or overcome through forces produced when the changeover takes place, said forces resulting from the angular acceleration and/or the angular speed and/or the moment of inertia and/or a remotely controlled deceleration of the eccentric bushing. The release of the locking and/or coupling device may, in an expedient manner, even take place only within or outside a predetermined time window.
Another advantageous embodiment is so conceived that, when the changeover takes place, an additional changeover torque in the direction of the respective relative rotational position can even be produced on the eccentric bushing by means of the locking and/or coupling device, preferably by means of the force of a spring. In this respect, a dead center passing spring mechanism may be used. A changeover impulse, with which the eccentric bushing releases the adjusted relative rotational position and starts moving in the direction of a different rotational position, originates from the reversal of the direction of rotation, e.g., from the moment of inertia of the eccentric bushing. The additional changeover torque, in addition to the changeover impulse generated by the reversal of the direction of rotation, can eventually move the eccentric bushing reliably to the new relative rotational position. Furthermore, the changeover torque produces the respective locking force.
According to an advantageous embodiment, a, preferably limited, locking force is produced through the force of a spring and/or through rotational friction and/or magnetically and/or hydraulically and/or pneumatically by means of the locking and/or coupling device. The locking force may just be limited such that, under disadvantageous operating conditions, parasitic changeover moments occurring at the eccentric bushing will not be able to cause an inadvertent change of the stroke length of the tamper bar.
According to another advantageous embodiment, the eccentric section has arranged thereon a pivotable spring support, preferably a telescope that is spring-loaded in the direction of extension or a flexible spring which is supported in an abutment of the eccentric bushing under a preload and which, when the changeover takes place, is adapted to be reduced in length against the preload from spring support positions defining the relative rotational positions up to a dead center and to be extended under said preload when the dead center has been exceeded. The spring support thus produces, when the dead center has been exceeded, the additional changeover torque with which the eccentric bushing is reliably advanced to the selected new relative rotational position and then retained at this position.
According to an advantageous embodiment, the locking and/or coupling device is configured as a detent device, which is adapted to be acted upon by a force and which comprises at least one detent element and detent recesses. The locking effect results here e.g., from a combination of a form-fit and a force-fit connection.
According to another advantageous embodiment, a, preferably radial, spring-loaded detent element is supported in the eccentric bushing, and the eccentric section, e.g., the driver, has provided thereon detent recesses for the detent element, said detent recesses being positioned such that they correspond to the relative rotational positions. At the relative rotational position reached after a changeover, the detent element engages one of the detent recesses thus preventing an inadvertent turn-back of the eccentric bushing in a reliable manner.
According to another embodiment, a first spring, which acts on the detent element, is supported in the eccentric bushing on a centrifugal mass body which is radially movable in a fluid chamber and which is supported in the eccentric bushing via a second spring acting opposite to said first spring. Preferably, a fluid throttle gap is provided between the centrifugal mass body and a motion guide for the centrifugal mass body, said fluid throttle gap damping a displacement of the centrifugal mass body under centrifugal forces and creating thus a time window within and/or outside of which a changeover can or has to be carried out exclusively. Preferably, the detent element and the detent recesses may, in this case, even cooperate in a purely form-fit manner, since the centrifugal mass body is capable of lifting the detent element fully out of the detent recess. In this embodiment, it is imaginable to optionally assign the functions of the driver and of the end stops to the detent element and the detent recesses simultaneously, said driver and end stops being thus no longer necessary.
According to another advantageous embodiment, a detent element is attached to a centrifugal mass body acted upon by a spring in the release direction of the locking and/or coupling device, in this case towards the rotation center. The detent element engages a curved track, e.g., in the driver, which is fixedly provided on the eccentric section and which comprises a changeover section and at both ends thereof, at end stops, approximately radial detent recesses for the detent element, said detent recesses being oriented in the locking direction. Also in this case, the detent element and the detent recesses may fulfil the function of the driver and of the end stops, although a combination is possible as well. In this embodiment, the spring-loaded locking element arrives at the engagement position in a detent recess, when the eccentric bushing has reached the relative rotational position and rotates at an angular speed, which caused the centrifugal mass body to move away from the rotation center. The changeover is initiated by the reversal of the direction of rotation of the drive shaft. The detent element and the detent recesses fulfil here the functions of the driver and of the end stops, which are therefore no longer necessary.
According to an alternative embodiment, a detent element is attached to a centrifugal mass body acted upon by a spring in the locking direction of the locking and/or coupling device away from the rotation center. The detent element engages a curved track, e.g., in the driver, which is fixedly provided on the eccentric section and which comprises a changeover section and at both ends thereof, at end stops, approximately radial detent recesses, which are oriented in the release direction here towards the rotation center. Also in this case, the detent element and the detent recesses fulfil the function of the driver and of the end stops. In this embodiment, a changeover is only possible above a limit speed of the eccentric bushing and as soon as the centrifugal mass body lifts the detent element out of the detent recess.
The operational reliability with respect to changeovers for the purpose of changing the stroke length of the tamper bar is increased still further according to an embodiment in which the eccentric bushing, preferably a centrifugal mass body movable therein against the force of a spring, and the connecting rod have provided thereon a, preferably spring-loaded, friction element and a friction surface for the friction element. The spring-loaded condition of the friction element allows a braking torque for the eccentric bushing to be adjusted. The friction surface may here extend only between the two detent recesses without including said detent recesses that define the desired relative rotational positions. The cooperation between the friction element and the friction surface supports the changeover, e.g., in the case of embodiments of eccentric bushings having a low moment of inertia or embodiments of tamper sections with a low angular acceleration. The friction moment used for supporting the changeover and produced by the cooperation between the friction element and the friction surface is only effective outside of the relative rotational positions. The locking function is established at the respective relative rotational position and at an adequate angular speed of the eccentric bushing, e.g., at an adequately low or high angular speed at which the centrifugal mass body is displaced inwards due to the spring acting thereon or outwards through centrifugal forces.
According to an alternative embodiment, the locking and/or coupling device is configured as a friction-type coupling generating a predetermined locking force and provided between the eccentric bushing and the eccentric section. This embodiment deviates from the conventional principle of an eccentric bushing that can easily be rotationally displaced on the eccentric section, insofar as these two components are here secured to one another by the friction-type coupling with a predetermined locking force. The eccentric bushing is connected to a brake body, preferably a brake disk. At least one friction element, preferably a brake pad or a brake calliper, which is stationarily supported relative to the eccentric bushing, cooperates with the brake body when the changeover takes place, said friction element being adapted to be operated by remote control on the brake body between a release position and braking positions. The locking force of the friction-type coupling is adjusted to a value that is high enough for preventing moments, which occur at the eccentric bushing in critical operating situations and which try to rotationally displace the same relative to the eccentric section, from overcoming the locking force. Due to the intentional deceleration, e.g., during or in combination with a reversal of the direction of rotation of the drive shaft, the locking force of the friction-type coupling is overcome so as to effect a changeover of the eccentric bushing between relative rotational positions. The friction-type coupling makes it possible to dispense with the driver and the end stops, but it may also be advantageous to provide said friction-type coupling in combination with the driver and the end stops of a curved track. The braking force can be generated mechanically, e.g., by means of a Bowden cable, hydraulically, electrically or pneumatically, without any necessity of making use of tools for changing the stroke length.
Since the friction-type coupling is able to permanently produce a predetermined, comparatively high locking force, which can be overcome by an intentional, remotely controlled deceleration of the eccentric bushing, it is even possible to adjust an arbitrary number of relative rotational positions and to reliably maintain each of them when the tamper is in operation. In this respect it may be of advantage when more than two different relative rotational positions of the eccentric bushing are adjustable via the brake body, and when the predetermined, preferably adjustable, locking force in the friction-type coupling results at each of the selected relative rotational positions in a holding torque that results from the locking force and that is higher than undesired parasitic torques occurring on the eccentric bushing as a result of the operation of the tamper.
Embodiments of the subject matter of the present disclosure are explained making reference to the drawings, in which:
Below, an advantageous embodiment of the disclosure will be illustrated in more detail with reference to the below described drawings.
As required, detailed embodiments of the present disclosure are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the disclosure that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present disclosure.
The tamper T comprises at least one tamper bar 1 cyclically acting on the laying material with essentially vertical strokes and a selectable stroke length. The respective tamper bar 1 is mounted on two connecting rods 2 which generate strokes through the rotation of a rotatingly driven drive shaft W and transmit them to the tamper bar 1. The drive shaft W is stationarily supported at a frame 4 of the screed E in bearing supports 3 which are fixed with mounting screws 8 and whose vertical height can be adjusted with adjusting screws 9, so as to align, for example, the bottom dead center of the stroke length of the tamper bar 1 with a screed plate 6 mounted at the bottom side of the frame 4.
The eccentric shaft W comprises an eccentric section A in the area of the respective connecting rod 2 on which an eccentric bushing B is arranged and rotatably supported in the eye of the connecting rod 2. The drive shaft W is driven via a drive motor M (hydraulic or electric motor) whose direction of rotation can be reversed and a belt or chain drive 10. As an alternative, a drive motor M running in the direction of rotation may be provided, which selectively drives the drive shaft W in the one or the other direction of rotation via a change gear (not shown) effecting the reversal of the direction of rotation.
In the embodiment of the tamper T according to
In the embodiment according to
In addition to the coupling, which is defined between the eccentric bushing B and the eccentric section A due to the fact that the driver M abuts on the respective end stop 16 and which is effective in only one direction of rotation, a locking and/or coupling device V is provided according to the present disclosure, said locking and/or coupling device V being used for locking the eccentric bushing B at the respective adjusted relative rotational position with respect to the eccentric section A against rotational movements in a direction opposite to the direction of rotation of the drive shaft W selected at the time in question.
According to
The locking force produced by the cooperation between the detent element R and the detent recess 13 is selected such that it cannot be overcome by parasitic displacement moments created e.g., on the eccentric bushing B in unfavorable operating situations of the tamper T, but will only be overcome e.g., by the moment of inertia of the eccentric bushing B that becomes effective when a reversal of the direction of rotation of the drive shaft W takes place. The then occurring moment of inertia is additionally supported by the rotational resistance of the eccentric bushing B in the connecting rod 2 on the larger bearing diameter in comparison with the smaller bearing diameter of the eccentric bushing B on the eccentric section A.
The embodiment according to
It will be expedient to use the locking and/or coupling device V according to
In the case of a changeover through a reversal of the direction of rotation of the drive shaft W, the moment of inertia of the eccentric bushing B is, possibly supported by the higher rotational resistance in the eye of the connecting rod 2, used for first compressing the spring support 18 until a movement beyond the dead center area 22 has taken place and the eccentric bushing B moves further towards the other relative rotational position. During this movement, the preload in the spring support 18 generates from the dead center 22 onwards a supporting torque in the direction of arrow 23 towards the new relative rotational position. This torque in the direction of arrow 23 also creates the locking force at the respective relative rotational position.
Instead of the spring support 18, a flexible spring may be used, which produces an effect similar to that of the spring support 18 between the eccentric section A and the eccentric bushing B.
In
If the tamper T is operated below the limit speed, a locking force will remain effective, which cannot be overcome by the moment of inertia of the eccentric bushing B when a reversal of the direction of rotation takes place. This means that a changeover may perhaps not be possible in this condition. If, however, the tamper T is operated above the limit speed, the locking force will be so low or no longer exist at all, so that, when a reversal of the direction of rotation of the drive shaft W takes place, the moment of inertia of the eccentric bushing B will suffice for causing the detent element R to exit the detent recess 13 and execute the changeover. Even a time window may here be taken into account, after the expiration of which a changeover is possible. This time window is defined by the period of time for which the centrifugal mass body 25 is displaced far enough outwards, i.e., after the tamper T has long enough been operated above the limit speed for the fluid volume above the centrifugal mass body to be discharged e.g., downwards through the fluid throttle gap X. Only then, the locking force has decreased to such an extent that the moment of inertia of the eccentric bushing will overcome the locking force when the reversal of the direction of rotation takes place. The fluid throttle gap X enforces a damped displacement of the centrifugal mass body 25 and determines the magnitude of the duration of the time window.
One advantage of the embodiment according to
The detent element R is arranged directly on the centrifugal mass body 25 in
In the embodiment according to
An embodiment similar to that disclosed in
In the case of the above described embodiments according to
According to the embodiments shown in
According to
In the embodiment according to
Since the high rotational resistance in the friction-type coupling between the eccentric bushing B and the eccentric section A will always suffice for preventing inadvertent displacements of the eccentric bushing, an arbitrary number of relative rotational positions of the eccentric bushing B can be adjusted by means of the locking and/or coupling device V, or the stroke length of the tamper bar can be adjusted infinitely, e.g., in that, during a reversal of the direction of rotation, the drive shaft W is rotated very slowly, in the decelerated condition of the brake body 32, until a desired relative rotational position has been reached. A reversal of the direction of rotation is here not absolutely necessary for effecting a changeover. A driver M and end stops 16 or the curved track 29, 29′ may be provided, but they are not indispensable.
The friction element 34 shown in
In the embodiment according to
The driver M, which is coupled to the drive shaft W in a rotationally fixed manner by means of the key 14, engages the curved track 29 in the axial end flange 11 of the eccentric bushing B and can be stopped at a respective one of two end stops 16 defining the two different rotational positions. At least one radial pin 42 (preferably two diametrically opposed pins 42) are secured in position in the driver M, said pin 42 extending through a plain bearing bushing 27 in a radial bore 43 in the centrifugal mass body 25 and guiding the centrifugal mass body 25 such that it is radially movable. The centrifugal mass body 25 may (as indicated by the broken line) be an approximately semicircular bowl. A similar, e.g., laterally reversed centrifugal mass body 25 may be guided on the second pin 42 in a diametrically opposed manner. A semi-shell shaped brake pad 44 may loosely rest on or adhere to each centrifugal mass body 25, said brake pad 44 being able to cooperate with an inner friction surface 32 in the axial end flange 11, when the centrifugal mass body 25 has been displaced outwards by centrifugal forces (above the limit speed of the drive shaft W). The resultant braking torque couples the eccentric bushing B to the drive shaft W, so that the driver M stopped at the end stop 16 in one direction of rotation will no longer leave this rotational position in the opposite direction of rotation. The centrifugal mass body 25 is acted upon e.g., by a spring 45 (tension spring) in the direction of the axle. The tension spring 45 determines e.g., the limit speed and is effective e.g., between the two semi-shell shaped brake pads 44.
In the case of all the embodiments the forces used for locking the eccentric bushing B at the relative rotational position may be spring forces, frictional forces, forces of momentum or forces resulting from centrifugal forces, inertia or imbalance or forces generated by hydraulic, pneumatic or magnetic means.
While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.
Number | Date | Country | Kind |
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14154281.1 | Feb 2014 | EP | regional |