Claims
- 1. A flow calibration module, that is removably installed in a .[.single rotor.]. turbine flow meter body, for use in periodic checking of a meter's flow measuring unit and for use in calibrating the flow measuring unit, the flow calibration module comprising:
- a module housing;
- a rotor mounted in said module housing so said rotor rotates about a rotational axis in response to gas passing therethrough from the meter's flow measuring unit;
- flow conditioning means, disposed within said module housing upstream of said rotor, for conditioning gas flow to said rotor, wherein said flow conditioning means directs the gas flow from the meter's flow measuring unit to said rotor in a direction substantially parallel to the rotor's rotational axis to isolate said rotor from the flow measuring unit and wherein the conditioning of the gas has a negligible effect on the temperature and pressure of the gas flowing through the said flow conditioning means;
- output signal means for providing a gas volume output signal representative of the gas volume flowing through said rotor; and
- wherein said module housing is configured so as to permit installation of said module housing in the meter's body downstream of and proximate to the meter's flow measuring unit for periodic checking and calibration of the flow measuring unit, where said module housing is disposed proximate to the meter's flow measuring unit so there is a negligible difference between the temperature and pressure of the gas flowing through the meter's flow measuring unit and of the gas flowing through said rotor.
- 2. The flow calibration module of claim 1, wherein said flow conditioning means further includes stator vanes for conditioning the gas flow to said calibration module rotor.
- 3. The flow calibration module of claim 1, wherein said flow conditioning means is incorporated into said module housing to form a unitary structure that both conditions gas flow to and rotatably supports said calibration module rotor.
- 4. The flow calibration module of claim 2, wherein said stator vanes are incorporated into said module housing to form a unitary store that both conditions gas flow to and rotatably supports said calibration module rotor.
- 5. The flow calibration module of claim 4, wherein said calibration module is installed in the meter body when the meter is in-service so performance checking and calibration of the meter's flow measuring unit is done under normal gas transmission line operating conditions.
- 6. The flow calibration module of claim 3, wherein the meter's flow measuring unit further includes a single rotor rotatably mounted in the meter body and wherein said module housing is adapted to be installed in the meter body in close proximity to the measuring unit's rotor.
- 7. The flow calibration module of claim 6, wherein said module housing includes means for coupling the meter's flow measuring unit and said module housing, wherein there is a negligible difference between the temperature and pressure of the gas flowing through the measuring unit's rotor and of the gas flowing through said calibration module rotor when said module housing is coupled to the meter's flow measuring unit.
- 8. The flow calibration module of claim 4, wherein a gas flow measurement inaccuracy is associated with the negligible difference between the temperature and pressure of the gas flowing through the measuring unit's rotor and of the gas flowing through said calibration module rotor and the negligible effect on gas temperature and pressure by said flow conditioning means and wherein the flow measurement inaccuracy does not affect a specified measurement accuracy for the flow calibration module.
- 9. The flow calibration module of claim 8, wherein the flow measurement inaccuracy is less than the specified flow calibration module's measurement accuracy.
- 10. The flow calibration module of claim 8, wherein said calibration module's measurement accuracy is .+-.1%.
- 11. The flow calibration module of claim 5 wherein said calibration module remains in-line for periodic checking of the meter's flow measuring unit by comparing a gas flow volume measured by the meter's measuring unit and a gas flow volume measured by said calibration module rotor.
- 12. The flow calibration module of claim 6 wherein said calibration module rotor includes a plurality of blades each having a blade angle, said blade angle being 1 (one) to 75 (seventy-five) degrees with respect to said calibration module rotor's axis of rotation.
- 13. The flow calibration module of claim 6 wherein said output signal means is an electric pulse producing means for producing pulses commensurate with the amount of rotation of said calibration module rotor.
- 14. The flow calibration module of claim 6, wherein said calibration module is installed in the meter body so the performance checking and calibration of the meter's flow measuring unit is done under shop testing and calibration conditions. .Iadd.
- 15. A rotor turbine flow module that is removably installed in a turbine flow meter body having a flow measuring unit including a rotor, the rotor turbine flow module comprising:
- a module housing;
- a rotor mounted in said module housing so said rotor rotates about a rotational axis in response to gas passing therethrough from the meter's flow measuring unit;
- flow conditioning means, disposed within said module housing upstream of said rotor, for conditioning gas flow to said rotor, wherein said flow conditioning means directs the gas flow from the meter's flow measuring unit to said rotor in a direction substantially parallel to the rotor's rotational axis to isolate said rotor from the flow measuring unit and wherein the conditioning of the gas has a negligible effect on the temperature and pressure of the gas flowing through the said flow conditioning means;
- output signal means for providing a gas volume output signal representative of the gas volume flowing through said rotor; and
- wherein said module housing is configured so as to permit installation of said module housing in the meter's body downstream of and proximate to the meter's flow measuring unit, and wherein said module housing is disposed proximate to the rotor of the flow measuring unit so there is a negligible difference between the temperature and pressure of the gas flowing through the meter's flow measuring unit and of the gas flowing through said rotor..Iaddend..Iadd.16. The rotor turbine flow module of claim 15, wherein said flow conditioning means further includes stator vanes for
- conditioning the gas flow to said module rotor..Iaddend..Iadd.17. The rotor turbine flow module of claim 16, wherein said stator vanes are incorporated into said module housing to form a unitary structure that both conditions gas flow to and rotatably supports said module rotor..Iaddend..Iadd.18. The rotor turbine flow module of claim 17, wherein said module is installed in the meter body when the meter is in-service for operation under normal gas transmission line operating conditions..Iaddend..Iadd.19. The rotor turbine flow module of claim 18, wherein said module remains in-line for operation..Iaddend..Iadd.20. The rotor turbine flow module of claim 17, wherein a gas flow measurement inaccuracy is associated with the negligible difference between the temperature and pressure of the gas flowing through the measuring unit's rotor and of the gas flowing through said module rotor and the negligible effect on gas temperature and pressure by said flow conditioning means and wherein the flow measurement inaccuracy does not affect a specified measurement accuracy for the flow module..Iaddend..Iadd.21. The rotor turbine flow module of claim 20, wherein the flow measurement inaccuracy is less than the specified flow module's measurement accuracy..Iaddend..Iadd.22. The rotor turbine flow module of claim 20, wherein said module's measurement accuracy is .+-.1%..Iaddend..Iadd.23. The rotor turbine flow module of claim 15, wherein said flow conditioning means is incorporated into said module housing to form a unitary structure that both conditions gas flow to and rotatably supports said module
- rotor..Iaddend..Iadd.24. The rotor turbine flow module of claim 23, wherein said module housing includes means for coupling the meter's flow measuring unit and said module housing, wherein there is a negligible difference between the temperature and pressure of the gas flowing through the measuring unit's rotor and of the gas flowing through said module rotor when said module housing is coupled to the meter's flow measuring unit..Iaddend..Iadd.25. The rotor turbine flow module of claim 23, wherein said module rotor includes a plurality of blades each having a blade angle, said blade angle being 1 (one) to 75 (seventy-five) degrees with respect to said module rotor's axis of rotation..Iaddend..Iadd.26. The rotor turbine flow module of claim 23, wherein said output signal means is an electric pulse producing means for producing pulses commensurate with the amount of rotation of said module rotor..Iaddend..Iadd.27. The rotor turbine flow module of claim 23, wherein said module is installed in the meter body..Iaddend..Iadd.28. A method of measuring gas flow along a gas flow path through a meter body comprising:
- flowing the gas over an upstream rotor in the meter body at a first temperature and pressure so as to cause the upstream rotor to rotate as the gas flows along the gas flow path;
- measuring gas flow correlated to the rotation of the upstream rotor;
- flowing the gas over a downstream rotor in the meter body so as to cause the downstream rotor to rotate as the gas flows along the gas flow path, the downstream rotor being rotatable independently of the upstream rotor;
- spacing the downstream rotor from the upstream rotor by a sufficiently small distance that the gas flows over the downstream rotor at substantially the first temperature and pressure;
- after flowing the gas over the upstream rotor and before flowing the gas over the downstream rotor, flowing the gas over stator vanes to decouple the rotors from the effects of the gas flowing along the gas flow path such that rotation of the downstream rotor is independent of the rotation of the upstream rotor; and
- measuring gas flow correlated to the rotation of the downstream
- rotor..Iaddend..Iadd.29. The method of claim 28 further comprising providing the upstream rotor with blades at a first pitch whereby to cause the upstream rotor to rotate in a first direction and at a first velocity as the gas flows along the gas path, and providing the downstream rotor with blades at a second pitch whereby to cause the downstream rotor to rotate in a second direction and at a second velocity as the gas flows along the gas flow path..Iaddend..Iadd.30. The method of claim 29 further comprising orienting the blades of the rotors such that the first direction equals the second direction whereby the rotors both rotate in the same direction as the gas flows along the gas flow
- path..Iaddend..Iadd.1. The method of claim 29 further comprising orienting the blades of the rotors such that the first direction and second direction are opposite whereby the rotors rotate in opposite directions as the gas flows along the gas flow path..Iaddend..Iadd.32. The method of claim 29 further comprising orienting the blades of the rotors such that the first velocity is equal to the second velocity..Iaddend..Iadd.33. The method of claim 29 further comprising orienting the blades of the rotors such that the first velocity is not equal to the second velocity..Iaddend..Iadd.34. A tandem rotor turbine meter for measuring flow of gas comprising:
- a meter body having an inlet end through which said gas flows into the meter body and an outlet end through which said gas flows out of the meter body, the meter body defining a gas flow path between the inlet and outlet ends;
- an upstream rotor in the meter body communicating to the inlet end and having blades in the gas flow path at a first pitch so as to cause the upstream rotor to rotate as said gas flows along the gas flow path, wherein said gas flowing over the blades of the upstream rotor is at a first temperature and a first pressure;
- a first measuring device coupled to the upstream rotor for measuring gas flow correlated to the rotation of the upstream rotor;
- a downstream rotor in the meter body communicating to the outlet end and having blades in the gas flow path at a second pitch so as to cause the downstream rotor to rotate as said gas flows along the gas flow path, the downstream rotor being rotatable independently of the upstream rotor, the downstream rotor being spaced from the upstream rotor;
- a second measuring device coupled to the downstream rotor for measuring gas flow correlated to the rotation of the downstream rotor; and
- a plurality of elongated stator vanes interposed along the gas flow path between the upstream and downstream rotors, the stator vanes having a length sufficient to decouple the blades of the rotors from the effects of said gas flowing along the gas flow path while spacing between the rotors is small enough such that said gas flowing over the blades of the downstream rotor is at substantially the first temperature and the first pressure..Iaddend..Iadd.35. The meter of claim 34 wherein the first pitch causes the upstream rotor to rotate in a first direction as said gas flows along the gas flow path and the second pitch causes the downstream rotor to rotate in a second direction as said gas flows along the gas flow path, the first direction being equal to the second direction whereby the rotors both rotate in the same direction as said gas flows along the gas flow path..Iaddend..Iadd.36. The meter of claim 34 wherein the first pitch causes the upstream rotor to rotate in a first direction as said gas flows along the gas flow path and the second pitch causes the downstream rotor to rotate in a second direction as said gas flows along the gas flow path, the first direction being opposite to the second direction whereby the rotors rotate in opposite directions as said gas flows along the gas flow path..Iaddend..Iadd.37. The meter of claim 34 wherein the first pitch causes the upstream rotor to rotate at a first velocity as said gas flows along the gas flow path and the second pitch causes the downstream rotor to rotate at a second velocity as said gas flows along the gas flow path, the first velocity being equal to the second velocity..Iaddend..Iadd.38. The meter of claim 34 wherein the first pitch causes the upstream rotor to rotate at a first velocity as said gas flows along the gas flow path and the second pitch causes the downstream rotor to rotate at a second velocity as said gas flows along the gas flow path, the first velocity being unequal to the second velocity..Iaddend..Iadd.39. The meter of claim 34 wherein the second pitch corresponds to a blade angle of between one and 75 degrees..Iaddend..Iadd.40. A gas flow meter system comprising:
- a meter body having a gas flow path therethrough between an inlet end and an outlet end;
- a first rotor assembly in the meter body alone the gas flow path whereby to define an area between the first rotor assembly and the outlet end; and
- a removable dummy housing in the area whereby a second rotor assembly may subsequently be inserted into the area in place of the dummy
- housing..Iaddend..Iadd.41. The gas flow meter system of claim 40 wherein the first rotor assembly is spaced adjacent to the inlet end..Iaddend..Iadd.42. The gas flow meter system of claim 40 wherein the dummy housing is spaced adjacent the outlet end..Iaddend..Iadd.43. A method of gas flow metering comprising:
- flowing gas through a meter body having a gas flow path therethrough;
- flowing gas through a first rotor assembly in the meter body along the gas flow path followed by flowing said gas through a dummy housing in the meter body along the gas flow path;
- subsequently replacing the dummy housing with a second rotor assembly; and then
- flowing gas through the first rotor assembly in the meter body along the gas flow path followed by flowing said gas through the second rotor assembly in the meter body along the gas flow path..Iaddend..Iadd.44. A method of modifying a gas flow meter system comprising:
- providing a meter body having a gas flow path therethrough;
- providing a first rotor assembly in the meter body along the gas flow path;
- providing a dummy housing in the meter body along the gas glow path; and
- subsequently replacing the dummy housing with a second rotor assembly along the gas flow path..Iaddend.
Parent Case Info
This is a continuation of .[.copending.]. application Ser. No. 07/788,826 filed on Nov. 7, 1991.Iadd., now abandoned.Iaddend..
US Referenced Citations (28)
Foreign Referenced Citations (2)
Number |
Date |
Country |
4316584 |
Jun 1966 |
JPX |
0978664 |
Mar 1961 |
GBX |
Non-Patent Literature Citations (1)
Entry |
Rockwell International, Auto-Adjust Turboo-Meters for Accurate Gas Measurement, Apr. 1988. |
Continuations (1)
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Number |
Date |
Country |
Parent |
788826 |
Nov 1991 |
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Reissues (1)
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Number |
Date |
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Parent |
125344 |
Sep 1993 |
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