Tandem type image forming apparatus

Information

  • Patent Grant
  • 6349192
  • Patent Number
    6,349,192
  • Date Filed
    Wednesday, August 30, 2000
    24 years ago
  • Date Issued
    Tuesday, February 19, 2002
    22 years ago
Abstract
A tandem type image forming apparatus having plural image forming bodies and an intermediate transfer belt is provided, in which the intermediate transfer belt can be spaced from the image carrying bodies without causing any damage on the intermediate transfer belt. A retracting unit is provided which retracts a belt module along with a secondary transfer module such that a belt-shaped intermediate transfer belt is spaced from all of image carrying bodies.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to image forming apparatus such as copiers and laser printers employing an electrophotographic system or electrostatic recording system and, more particularly, to configurations of an intermediate transfer module and a secondary transfer module.




2. Description of the Related Art




In general, conventional image forming apparatus such as copiers and laser printers employing an electrophotographic system or electrostatic recording system as described above have a configuration in which image exposure is performed on a surface of a photosensitive drum to form an electrostatic latent image; the electrostatic latent image formed on the surface of he photosensitive drum is developed by a developing device to form a toner image in a predetermined color, and the toner image is directly transferred on to and fixed on recording paper or temporarily transferred to an intermediate transfer body and is thereafter transferred on to the recording paper at a time to form an image.




When a color image is formed by an image forming apparatus as described above, as shown in

FIG. 27

, a configuration may be employed in which a latent image forming step of performing image exposure on a surface of a single photosensitive drum


200


with an image exposure device


201


to form an electrostatic latent image associated with a predetermined color and a developing step of developing the latent image with a developing device


202


for the associated color are repeated for a predetermined number of colors; toner images T having the predetermined colors sequentially formed on the surface of the photosensitive drum


200


are subjected to primary transfer on to an intermediate transfer belt


203


on a multiplex basis; and the toner images are subjected to secondary transfer from the intermediate transfer belt


203


on to recording paper


204


at a time to form a color image.




Image forming apparatus as described above include so-called tandem type image forming apparatus having plural (e.g., four) photosensitive drums each associated with a predetermined color and having a configuration in which toner images in predetermined colors sequentially formed on surfaces of the respective photosensitive drums are subjected to primary transfer on to an intermediate transfer belt on a multiplex basis; and the toner images are thereafter subjected to secondary transfer from the intermediate transfer belt on to recording paper at a time to form a color image.




For example, as shown in

FIG. 29

, a tandem type image forming apparatus as described above has four image forming units, i.e., a black image forming unit


300


K for forming an image in black (K), a yellow image forming unit


300


Y for forming an image in yellow (Y), a magenta image forming unit


300


M for forming an image in magenta (M) and a cyan image forming unit


300


C for forming an image in cyan (C). The four image forming units


300


K,


300


Y,


300


M and


300


C arc horizontally arranged at constant intervals from each other. Below the image forming units


300


K,


300


Y,


300


M and


300


C for black (K), yellow (Y), magenta (M) and cyan (C), an intermediate transfer belt


301


for transferring toner images sequentially formed by the respective image forming units in an overlapping relationship with each other is provided such that it is driven by plural rolls


311


through


314


including driving rolls for rotation in the direction indicated by the arrow. For example, the intermediate transfer belt


301


is configured in the form of an endless belt by forming a synthetic resin film made of polyimide or the like having flexibility in the form of a belt and by connecting both ends of the synthetic resin film formed in a belt-like configuration by means of welding or the like.




All of the image forming units


300


K,


300


Y,


300


M and


300


C for black (K), yellow (Y), magenta (M) and cyan (C) have the same configuration, and toner images in black (K), yellow (Y), magenta (M) and cyan (C) are sequentially formed by the respective four image forming units


300


K,


300


Y,


300


M and


300


C as described above. The image forming units


300


K,


300


Y,


300


M and


300


C for the respective colors have a photosensitive drum


302


, and a surface of the photosensitive drum


302


is uniformly charged by a scorotron


303


for primary charging and is thereafter scanned and exposed by laser light for image formation from an image exposure device


304


in accordance with image information to form electrostatic latent images. The electrostatic latent images formed on the surface of the photosensitive drums


302


are developed into visible toner images by developing devices


305


of the respective image forming units


300


K,


300


Y,


300


M and


300


C with toners in respective colors, i.e., black, yellow, magenta and cyan, and the visible color images are transferred on to the intermediate transfer belt


301


by a transfer charger


306


in an overlapping relationship with each other. The toner images in black, yellow, magenta and cyan transferred on to the intermediate transfer belt


301


on a multiplex basis are transferred at a time on to transfer paper


307


by a secondary transfer roll


315


urged into contact with an opposite roll


314


and are thereafter subjected to a fixing process at a fixing device


308


to form a color image.




Reference numbers


309


and


310


in

FIG. 29

represent a photosensitive body cleaner and an intermediate transfer belt cleaner, respectively.




However, the above-described related art has problems as described below. In an image forming apparatus having a configuration as described above, for example, when the intermediate transfer belt is pulled out from the body of the apparatus, the intermediate transfer belt must be spaced from the photosensitive drum. Most image forming apparatus as shown in

FIG. 27

have a configuration in which an intermediate transfer belt


203


is spaced from a photosensitive drum


200


by pushing a surface of the intermediate transfer belt


203


with a push-down member


205


and by retracting a primary transfer roll


206


downward, as shown in FIG.


28


. In this configuration, a secondary transfer roll


207


is also retracted downward.




In this case, however, since the push-down member


205


must be urged against a surface of the intermediate transfer belt


203


, a problem arises in that the intermediate transfer belt


203


can be damaged. In the case of a tandem type image forming apparatus, since an intermediate transfer belt


301


is long and four photosensitive drums


302


C,


302


M,


302


Y and


302


K are in contact with the intermediate transfer belt


301


as shown in

FIG. 30

, it is very difficult to provide a configuration in which the intermediate transfer belt


301


is spaced from the four photosensitive drums


302


C,


302


M,


302


Y and


302


K by a push-down member.




In order to allow an intermediate transfer belt to be pulled out from the body of the apparatus while avoiding such problems, a configuration may be employed in which an intermediate transfer belt is held at two positions, i.e., a position where it transfers an image from a photosensitive drum and a position where it is spaced from the photosensitive drum and pulled out and in which a secondary transfer portion has two or more positions including a position where it transfers an image on to recording paper and a position where it is pulled out. When the intermediate transfer belt of such an image forming apparatus is pulled out from the body of the apparatus, the secondary transfer portion must be moved to the pull-out position and the intermediate transfer belt must be thereafter moved to the spaced pull-out portion.




However, the above-described configuration has a problem in that the intermediate transfer belt can be subjected to damage that reduces image quality and the apparatus can be broken in the worst case because the intermediate transfer belt and secondary transfer portion rub and scratch each other when the operation of moving the secondary transfer portion to the pull-out position and the operation of moving the intermediate transfer belt to the spaced pull-put position are carried out in a wrong order or when the intermediate transfer belt is moved to the spaced pull-out position without moving the secondary transfer portion.




Further, in the above-described configuration, a great operating force is required to move the intermediate transfer belt and the like and a mechanism for moving them becomes complicated when a moving handle for moving the intermediate transfer belt and secondary transfer portion is not located near the positions of the intermediate transfer belt and secondary transfer portion, which results in a problem in that the intermediate transfer belt and secondary transfer portion may not be properly positioned.




SUMMARY OF THE INVENTION




The present invention has been made to overcome the above problems and provides a so-called tandem type image forming apparatus having plural image carrying bodies and an intermediate transfer belt in which the intermediate transfer belt can be spaced from the image carrying bodies without causing any damage on the intermediate transfer belt.




The present invention also provides an image forming apparatus free from the possibility of damage and the like of the apparatus and an intermediate transfer belt even when it has a configuration in which an intermediate transfer belt is held at two positions, i.e., a position where it transfers an image from an image carrying body and a position where it is spaced from the image carrying body and pulled out and in which a secondary transfer portion has a position where it transfers an image on to a recording material and a position where it is pulled out.




The present invention also provides an image forming apparatus in which an operating force for moving the positions of an intermediate transfer belt and a secondary transfer portion can be reduced and in which a mechanism for moving the positions of the intermediate transfer belt and the secondary transfer portion can be simplified.




In order to solve the above problems, according to a first aspect of the invention, an image forming apparatus has a configuration in which there is provided plural image carrying bodies which form visible images using charged colorants in colors different from each other, a belt-shaped intermediate transfer body to which primary transfer of the visible images formed by the plural image carrying bodies is carried out and which circulates with the visible images formed of the charged colorant carried thereon, a secondary transfer member which transfers the visible images transferred onto the belt-shaped intermediate transfer belt to a recording material at a time, a belt module which supports the belt-shaped intermediate transfer body such that it can circulate and a secondary transfer module which supports the secondary transfer member such that it is urged into contact with or close to the belt-shaped intermediate transfer body supported by the belt module and a retracting unit which retracts the belt module along with the secondary transfer module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies.




According to a second aspect of the invention, an image forming apparatus according to the first aspect has a configuration including a first retracting unit which retracts the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies and a second retracting unit which retracts the secondary transfer module such that a secondary transfer member is spaced from the position in contact with or close to the belt-shaped intermediate transfer body.




Further, according to a third aspect of the invention, an image forming apparatus according to the first or second aspect has a configuration including a first pull-out unit which pulls out the belt module from the body of the image forming apparatus and a second pull-out unit which pulls out the secondary transfer module from the body of the image forming apparatus.




Furthermore, according to a fourth aspect of the invention, an image forming apparatus according to the second or third aspect has a configuration in which the first retracting unit retracts the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies after the secondary transfer module is retracted by the second retracting unit such that it is spaced from the belt-shaped intermediate transfer body.




Further, according to a fifth aspect of the invention, an image forming apparatus according to the fourth aspect has a configuration including an erroneous operation preventing unit which prevents the operation of the first retracting unit to retract the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies before the secondary transfer module is retracted by the second retracting unit such tat it is spaced from the belt-shaped intermediate transfer body.




Further, according to a sixth aspect of the invention, in an image forming apparatus according to the fifth aspect, the erroneous operation preventing unit is configured to disable the operation of the firs retracting unit to retract the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies unless the secondary transfer module is retracted by the second retracting unit such that it is spaced from the belt-shaped intermediate transfer body.




Furthermore, according to a seventh aspect of the invention, in an image forming apparatus according to the sixth aspect, the erroneous operation preventing unit is constituted by a part of a handle member of the first retracting unit which retracts the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies and a part of the secondary transfer module,




Further, according to an eighth aspect of the invention, an image forming apparatus according to the seventh aspect has a configuration in which the handle member of the first retracting unit is provided in the vicinity of a positioning portion of the belt module.




Further, according to a ninth aspect of the invention, an image forming apparatus according to the seventh or eighth aspect has a configuration in which the handle member of the first retracting unit is normally covered by a protective cover which is not opened and closed by a user.




According to a tenth aspect of the invention, there is provided a configuration including plural image carrying bodies, a belt-shaped intermediate transfer body to which primary transfer of visible images formed by the plural image carrying bodies is carried out and which circulates with the visible images carried thereon, a belt module which supports the belt-shaped intermediate transfer body such that it can be circulate, a secondary transfer module which supports a secondary transfer member such that it is urged into contact with or close to the belt-shaped intermediate transfer body supported by the belt module, a backup roll facing the secondary transfer member with the belt interposed therebetween, which supports the intermediate transfer belt from a back side thereof, an insulated casing which can be attached to and detached from the belt module, which is open at least in a region thereof facing the intermediate transfer belt and which contains and supports the backup roll and a retracting unit which retracts the belt module along with the secondary transfer module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies.




According to an eleventh aspect of the invention, there is provided a configuration including an image carrying body on which a toner image according to image information is formed, an intermediate transfer belt to which primary transfer of the toner image from the image carrying body is carried out, a transfer member which performs secondary transfer of the toner image on to a recording sheet by sandwiching the recording sheet with the intermediate transfer belt and itself, a backup roll provided in a face-to-face relationship with the transfer member with the intermediate transfer belt interposed therebetween, which supports the intermediate transfer belt from a back side thereof and an insulated casing which is open at least in a region thereof facing the intermediate transfer belt and which contains and supports the backup toll.




Finally, according to a twelfth aspect of the invention, there is provided a configuration in which the insulated casing and the backup roll contained in and supported by the insulated casing can be simultaneously attached and detached in the axial direction.




According to the first aspect of the invention, there is provided a configuration including a retracting unit which retracts a belt module along with a secondary transfer module such that a belt-shaped intermediate transfer body is spaced from all of image carrying bodies. As a result, the belt-shaped intermediate transfer belt can be spaced from all of the image carrying bodies without any damage to the belt-shaped intermediate transfer body because the belt module can be retracted by the retracting unit such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies.




According to the second aspect of the invention, there is provided a configuration including a first retracting unit which retracts the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies and a second retracting unit which retracts the second transfer module such that a second transfer member is spaced from a position in contact with or close to the belt-shaped intermediate transfer body. As a result, the first retracting unit can prevent the secondary transfer module from hindering the belt module from spacing the belt-shaped intermediate transfer body from all of the image carrying bodies.




Further, according to the third aspect of the invention, there is provided a configuration including a first pull-out unit which pulls out the belt module from the body of the image forming apparatus and a second pull-out unit which pulls out the secondary transfer module from the body of the image forming apparatus. As a result, the possibility of damage or breakage of the belt-shaped intermediate transfer body can be eliminated even in a configuration in which the intermediate transfer belt is held at two positions, i.e., a position where it transfers images from the image carrying bodies and a position where it is spaced from the image carrying bodies and pulled out and in which the secondary transfer portion has a position where it transfers we images on to a recording material and a position where it is pulled out.




Furthermore, according to the fourth aspect of the invention, the first retracting unit retracts the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies after the secondary transfer module is retracted by the second retracting unit such that it is spaced from the belt-shaped intermediate transfer body. As a result, the first retracting unit can prevent the secondary transfer module from hindering the belt module from spacing the belt-shaped intermediate transfer body from all of the image carrying bodies.




Further, according to the fifth aspect of the invention, there is provided a configuration including an erroneous operation preventing unit which prevents the operation of the first retracting unit to retract the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies before the secondary transfer module is retracted by the second retracting unit such that it is spaced from the belt-shaped intermediate transfer body. As a result, the erroneous operation preventing unit can prevent the first retracting unit from erroneously retracting the belt module first, thereby preventing the belt module from striking against other members to cause damage thereon.




Further, according to the sixth aspect of the invention, there is provided a configuration in which the erroneous operation preventing unit disables the operation of the first retracting unit to retract the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies unless the secondary transfer module is retracted by the second retracting unit such that it is spaced from the belt-shaped intermediate transfer body. As a result, the erroneous operation preventing unit can prevent the first retracting unit from erroneously retracting the belt module first, thereby preventing the belt module from striking against other members to cause damage thereon with improved reliability.




Furthermore, according to the seventh aspect of the invention, there is provided a configuration in which the erroneous operation preventing unit is constituted by a part of a handle member of the first retracting unit which retracts the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies and a part of the secondary transfer module. It is therefore possible to more reliably prevent the belt module from striking against other members to cause damage thereon without a complicated configuration.




Further, according to the eighth aspect of the invention, there is provided a configuration in which the handle member of the first retracting unit is provided in the vicinity of a positioning portion of the belt module. It is therefore possible to reduce an operating force required to move the belt-shaped intermediate transfer body and secondary transfer portion.




Further, according to the ninth aspect of the invention, there is provided a configuration in which the handle member of the first retracting unit is normally covered by a protective cover which is not opened and closed by a user. It is possible to reliably prevent a user from erroneously operating the handle member of the first retracting unit.




According to the tenth, eleventh and twelfth aspects of the invention, since a backup roll is supported by a casing, the casing can be detachable using a rail which is not shown to be replaced easily even if it is worn as a result of rotation.











BRIEF DESCRIPTION OF THE DRAWINGS




A preferred embodiment of the present invention will be described in detail based on the following figures, wherein:





FIG. 1

is a schematic view of an image forming apparatus according to an embodiment of the invention;





FIG. 2

is a configuration diagram of a digital color printer as an image forming apparatus according to the embodiment of the invention;





FIG. 3

is a configuration diagram of a main unit of an image recorder main unit of the digital color printer as an image forming apparatus according to the embodiment of the invention;





FIG. 4

is a front view of a retracting unit of the image forming apparatus according to the embodiment of the invention;





FIG. 5

is a perspective view of the retracting unit;





FIG. 6

is an exploded perspective view of a retracting unit for a belt module;





FIG. 7

is a perspective view of major parts of the retracting unit for the belt module;





FIGS. 8A and 8B

are front views of major parts of the retracting unit for the belt module;





FIG. 9

is a perspective view of major parts of the retracting unit for the belt module;





FIG. 10

is a sectional view of major parts of the retracting unit for the belt module;





FIG. 11

is a sectional view of major parts of the retracting unit for the belt module;





FIG. 12

is a perspective view of a retracting unit for a secondary transfer module;





FIG. 13

is a perspective view of the retracting unit for the secondary transfer module;





FIG. 14

is a perspective view of an erroneous operation preventing unit for the secondary transfer module;





FIG. 15

is a perspective view of a handle stopper;





FIG. 16

is a plan view showing an operation of the handle stopper;





FIG. 17

is a plan view showing the operation of the handle stopper;





FIG. 18

is a front view showing the operation of the handle stopper;





FIGS. 19A and 19B

are perspective views of a locking unit;





FIGS. 20A and 20B

perspective views of the locking unit;





FIGS. 21A and 21B

illustrate an operation of the locking unit;





FIG. 22

is a perspective view of the locking unit as viewed from the rear side thereof;





FIGS. 23A

,


23


B and


23


C are perspective views of a handle folding mechanism;





FIG. 24

is a side view of the handle folding mechanism;





FIG. 25

is a perspective view of an image recorder main unit showing the appearance thereof;





FIG. 26

is a perspective view of an image recorder main unit showing the appearance thereof;





FIG. 27

is a configuration diagram of an image forming apparatus according to the related art;





FIG. 28

is a configuration diagram of the image forming apparatus according to the related art;





FIG. 29

is a configuration diagram of the image forming apparatus according to the related art;





FIG. 30

is a configuration diagram of a major part of the image forming apparatus according to the related art; and





FIG. 31

is a sectional view of a casing containing a backup roll.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




A preferred embodiment of the invention will now be described with reference to the drawings.





FIG. 1

shows an image forming apparatus according to an embodiment of the present invention. In the figure, there is provided plural image carrying bodies


01


A,


01


B,


01


C and


01


D which form visible images using charged colorants in colors different from each other, a belt-shaped intermediate transfer body


02


to which primary transfer of the visible images formed by the plural image carrying bodies


01


A,


01


B,


01


C and


01


D is carried out and which circulates with the visible images formed of the charged colorant carried thereon, a secondary transfer member


03


which transfers the visible images transferred on to the belt-shaped intermediate transfer body


02


to a recording material at a time, a belt module


04


which supports the belt-shaped intermediate transfer body


02


such that it can circulate and a secondary transfer module


06


which supports the secondary transfer member


03


such that it is urged into contact with or close to the belt-shaped intermediate transfer body


02


supported by the belt module


04


and in which there is provided a retracting unit


07


which retracts the belt module


04


along with the secondary transfer module


06


such that the belt-shaped intermediate transfer body


02


is spaced from all of the image carrying bodies


01


A,


01


B,


01


C and


01


D.





FIG. 2

shows a tandem type digital color printer as an image forming apparatus according to the embodiment of the invention.




As shown in

FIG. 2

, the tandem type digital color printer has an image recorder main unit


1


, a paper feeding device


2


provided on one side (left side in

FIG. 2

) of the image recorder main unit


1


for feeding recording paper as a recording material in a predetermined size to the image recorder main unit


1


, an image input terminal


3


placed on top of the paper feeding device


2


, a user interface


4


provided across top portions of the paper feeding device


2


and image recorder main unit


1


, having a display screen for operations such as setting conditions for an image forming operation and a paper discharge device


5


provided on the other side (right side in

FIG. 2

) of the image recorder main unit


1


for discharging recording paper with images thereon formed in the image recorder main unit


1


after performing a post process such as removing a curl of the recording paper as needed.





FIG. 3

shows the image recorder main unit


1


of the tandem type digital color printer.




For example, image data of an original read by the above-described image input terminal


3


are input to the image recorder main unit


1


. The image recorder main unit


1


is connected to a host computer such as a personal computer which is not shown through a network such as a LAN as needed, and image data are sent to the same from the host computer or the like.




As shown in

FIG. 2

, the image input terminal


3


has a configuration in which an original (not shown) placed on a platen glass


6


is illuminated by a light source; an image of light reflected by the original is scanned and exposed on an image reading element


8


constituted by a CCD or the like through a reducing optical system


7


constituted by plural mirrors and an imaging lens; and the image reading element


8


reads an image of light reflected by colorants on the original in a predetermined dot density (for example, 16 dots/mm).




The image of light reflected by colorants on the original read by the image input terminal


3


is sent to an image processing device (not shown) as original reflectivity data in three colors i.e., red, green and blue (having eight bits each), and the image processing device performs predetermined image processes such as correction of shading, correction of misalignment, conversion of the brightness and color space, gamma correction, frame elimination, edition of colors and movement on the reflectivity data of the original.




The image data which have been subjected to the predetermined image processes at the image processing device as described above are converted into original colorant tone data of four colors, i.e., yellow (Y), magenta (M), cyan (C) and black (BK) (having eight bits each) and are output to an image output device


10


disposed in the image recorder main unit


1


.




As shown in

FIG. 3

, the image output device


10


has four image forming units


11


Y,


11


M,


11


C and


11


K associated with yellow (Y), magenta (M), cyan (C) and black (BK), and the four image forming units


11


Y,


11


M,


11


C and


11


K are horizontally provided in the image recorder main unit


1


in parallel at constant intervals.




All of the four image forming units


11


Y,


11


M,


11


C and


11


K have the same configuration and are generally constituted by a photosensitive drum


12


as the image carrying body rotating at a predetermined speed in the direction indicated by the arrow, a scorotron


13


as a primary charging device for uniformly charging a surface of the photosensitive drum


12


, an ROS (raster output scanner)


14


as an image exposure unit for exposing an image associated with a predetermined color on the surface of the photosensitive drum


12


to form an electrostatic latent image, a developing device


15


for developing the latent image formed on the photosensitive drum


12


with a toner in the predetermined color and a cleaning device


16


for removing untransferred toner remaining on the photosensitive drum


12


,




In the image output device


10


, as shown in

FIG. 3

, original colorant tone data of four colors yellow (Y), magenta (M), cyan (C) and black (BK) (having eight bits each) output by the image processing device are sent to the ROSs


14


Y,


14


M,


14


C and


14


K of the image forming units


11


Y,


11


M,


11


C and


11


K for yellow (Y), magenta (M), cyan (C) and black (BK) respectively, and the ROSs


14


Y,


14


M,


14


C and


14


K perform image exposure with laser beams LB according to the original colorant tone data of the predetermined colors.




In the ROSs


14


Y,


14


M,


14


C and


14


K, as shown in

FIG. 3

, semiconductor lasers


17


are modulated according to the original colorant tone data, and the semiconductor lasers


17


emit laser beams LB according to the tone data. The laser beams LB emitted by the semiconductor lasers


17


are polarized and scanned by rotating polyhedral lenses


20


through reflecting mirrors


18


and


19


and are scanned again to expose the photosensitive drums


12


through the reflecting mirrors


19


and plural reflecting mirrors


21


and


22


.




As described above, the image processing device sequentially outputs image data of the respective colors to the ROSs


14


Y,


14


M,


14


C and


14


K of the respective image forming units


11


Y,


11


M,


11


C and


11


K for yellow (Y), magenta (M), cyan (C) and black (K), and the ROSs


14


Y,


14


M,


14


C and


14


K scan laser beams LB modulated according to the image data to expose the surfaces of the respective photosensitive drums


12


Y,


12


M,


12


C and


12


K, thereby forming electrostatic latent images. The electrostatic latent images formed on the photosensitive drums


12


Y,


12


M,


12


C and


12


K are developed into toner images in yellow (Y), magenta (M), cyan (C) and black (K) by respective developing devices


15


. Reference number


9


in

FIGS. 2 and 3

represents a toner cartridge box which contains toner cartridges for supplying toners in predetermined colors to the developing devices


15


.




Toner images in yellow (Y), magenta (M), cyan (C) and black (K) sequentially formed on the photosensitive drums


12


of the image forming units


11


Y,


11


M,


11


C and


11


K are transferred by primary transfer rolls


26


Y,


26


M,


26


C and


26


K on a multiplex basis on to an intermediate transfer belt


25


as a belt-shaped intermediate transfer body provided under the image forming units


11


Y,


11


M,


11


C and


11


K. The intermediate transfer belt


25


is stretched at a constant tension between a driving roll


27


, a driven roll


28


, a tension roll


29


, a backup roll


30


for secondary transfer and an idle roll


31


and is driven for circulation at a predetermined speed in the direction indicated by the arrow by the driving roll


27


which is driven for rotation by a dedicated driving motor (not shown) having excellent constant speed properties. As the intermediate transfer belt


25


, for example, a part may be used which is formed like an endless belt by forming a synthetic resin film having flexibility such as polyimide in a belt-like configuration and by connecting both ends of the synthetic resin film formed in a belt-like configuration by means of welding or the like.




The toner images in yellow (Y), magenta (M), cyan (C) and black (K) transferred on a multiplex basis on to the intermediate transfer belt


25


are subjected to secondary transfer on to recording paper


33


as a recording material using a pressure or an electrostatic force performed by a secondary transfer roll


32


which is urged against the backup roll


30


with the intermediate transfer belt


25


interposed therebetween, and the recording paper


33


having the toner images in the respective colors transferred thereon is transported to a fixing device


36


by a pair of paper-absorbing transport belts


34


and


35


. The recording paper


33


having the toner images in the respective colors transferred thereon is subjected to a fixing process at the fixing device


36


utilizing heat and pressure and is discharged on to a discharge tray


37


through a paper discharge device


5


provided outside the image recorder main unit


1


as shown in

FIG. 2

in the case of single-side printing.




As shown in

FIG. 2

, recording paper


33


in a predetermined size is fed by a paper feed roller


41


from any of plural paper cassettes


38


,


39


and


40


of the paper feeding device


2


provided on one side (left side in

FIG. 2

) of the image recorder main unit


1


and is transported into the image recorder main unit


1


through a paper feeding path


43


having a pair of paper transport rollers


42


. The recording paper


33


transported into the image recorder main unit


1


is transported to a registration roller


46


through a paper transport path


45


having plural pairs of paper transport rollers


44


and is then temporarily stopped there. The recording paper


33


is sent to a position for secondary transfer when the backup roll


30


and secondary transfer roll


32


are urged against each other on the intermediate transfer belt


25


by the registration roller


46


which is driven for rotation at predetermined timing in synchronism with the toner images transferred on to the intermediate transfer belt


25


.




When color images are to be recorded on both sides of recording paper


33


in the image recorder main unit


1


, the transporting direction of recording paper


33


having an image recorded on one side thereof is shifted downward by a paper- inverting transport member


47


provided at a paper discharge portion of the image recorder main unit


1


instead of discharging the paper on to the discharge tray


37


as it is through the paper discharge device


5


. The recording paper


33


having an image recorded on one side thereof is transported to a paper inverting path


48


provided at a lower end of the paper discharge device


5


by the paper-inverting transport member


47


and is temporarily stopped there. The recording paper


33


is then transported back into the image recorder main unit


1


with the transporting direction thereof inverted and is transported into the paper feeding device


2


through a paper-inverting transport path


50


having plural pairs of paper transport rollers


49


provided at the bottom of the image recorder main unit


1


. Thereafter, the recording paper


33


having an image recorded on one side thereof is transported through a paper-inverting transport path


51


provided in the paper feeding device


2


to be transported again to the position for secondary transfer on the intermediate transfer belt


25


at predetermined timing through the paper transport path


45


having the plural pairs of paper transport rollers


44


and the registration roller


46


similarly to normal recording paper


33


with the other side thereof facing upward. Then, an image is recorded on the other side of the recording paper


33


. The recording paper


33


having color images recorded on both sides thereof is discharged on to the discharge tray


37


through the paper discharge device


5


, and this terminates the double-side color image recording process.




When a monochromatic image is formed in the tandem type digital color printer having the above-described configuration, an unfixed toner image T which has been subjected to primary transfer on to the intermediate transfer belt


25


is immediately subjected to secondary transfer on to recording paper


33


. When a color image is formed by overlapping toner images T in plural colors, a step is performed to sequentially form toner images T in predetermined colors on the photosensitive drums


12


Y,


12


M,


12


C and


12


K and to perform primary transfer of the toner images T on to the intermediate transfer belt


25


on a multiplex basis.




For example, when a full-color image is to be formed by overlapping toner images T in four colors, i.e., yellow (Y), magenta (M), cyan (C) and black (BK), toner images T in yellow (Y), magenta (M), cyan (C) and black (BK) are sequentially formed on the photosensitive drums


12


Y,


12


M,


12


C and


12


K, and the toner images in four colors are sequentially subjected to primary transfer on to the intermediate transfer belt


25


in an overlapping relationship.




The intermediate transfer belt


25


rotates in a cycle in synchronism with the photosensitive drums


12


with an unfixed toner image T in yellow which has been first subjected to the primary transfer retained thereon, and unfixed toner images T in magenta, cyan and black are sequentially transferred in an overlapping relationship with the unfixed toner image T in yellow in positions on the intermediate transfer belt


25


determined by a position detecting sensor which is not shown.




The unfixed toner images T thus subjected to primary transfer to the intermediate transfer belt


25


are transported to the position for secondary transfer facing the transporting path of recording paper


33


as a result of the rotation of the intermediate transfer belt


25


.




As described above, the recording paper


33


is fed by the feed roll


41


from a predetermined one of the paper cassettes


38


,


39


and


40


, transported to the registration roller


46


by the transport roll


42


, and supplied to a nip between the secondary transfer roll


32


and intermediate transfer belt


25


at predetermined timing by the registration roller


46


.




The backup roll


30


serving as a counter electrode for the secondary transfer roll


32


is provided on the side of the back surface of intermediate transfer belt


25


in the position for secondary transfer. In the position for secondary transfer, the semiconductive secondary transfer roll


32


is urged into contact with the intermediate transfer belt


25


at predetermined timing to apply a voltage having the polarity opposite to the polarity with which the toner is charged to the backup roll


30


, which causes electrostatic secondary transfer of the unfixed toner images T transferred to the intermediate transfer belt


25


on to the recording paper


33


in the position for secondary transfer.




In this embodiment, instead of directly applying a voltage with the polarity opposite to the charging polarity of the toner to the secondary transfer roll


32


, a configuration is employed in which a bias roll (not shown) applies a voltage having the same polarity as the charging polarity of the toner to the backup roll


30


urged into contact with the secondary transfer roll


32


with the intermediate transfer belt


25


interposed through a high voltage source for a transfer bias as transfer bias voltage applying unit. However, a configuration may obviously be employed in which a voltage having the same polarity as the charging polarity of the toner is directly applied to the secondary transfer roll


32


.




The recording paper


33


having unfixed toner images T transferred thereon is peeled off from the intermediate transfer belt


25


and fed to the fixing device


36


by an electrode member


55


, a guide plate


56


and the sport belts


34


and


35


provided downstream of the secondary transfer portion to perform a fixing process on the unfixed toner images T.




When the secondary transfer of the unfixed toner images T is completed, residual toner on the intermediate transfer belt


25


is removed by a cleaner for the intermediate transfer belt which is not showy.




The intermediate transfer belt


25


used here is obtained by adding an appropriate amount of an antistatic agent such as carbon black to a synthetic resin such as polyimide, polycarbonate, polyester or polypropylene or any of various kinds of rubber and is formed such that it has volume resistivity in the range from 10


9


to 10


12


Ω·cm. For example, the thickness of the intermediate transfer belt


25


is set at 0.1 mm. The circumference of the intermediate transfer belt


25


is set at an integral multiple (e.g., eight times) of the circumference of the photosensitive drum


12


.




The secondary transfer roll


32


and the cleaner for the intermediate transfer belt are disposed such that they can be put into contact with and spaced from the intermediate transfer belt


25


. When a color image is to be formed, at least the cleaner for the intermediate transfer belt is spaced from the intermediate transfer belt


25


until the unfixed toner image T of the last color is subjected to primary transfer on to the intermediate transfer belt


25


.




The secondary transfer roll


32


has a surface layer constituted by a tube made of urethane rubber in which carbon is dispersed and an internal layer made of foam urbane rubber in which carbon is dispersed. The surface of the secondary transfer roll


32


is coated with fluorine. The secondary transfer roll


32


is set at volume resistivity in the range from 10


3


to 10


10


Ω·cm and is formed to have a roll diameter φ of 28 mm. The hardness of the same is set at, for example, 30° (ASKER C.).




The backup roll


30


has a surface layer constituted by rubber tube obtained by blending EPDM and NBR in which carbon is dispersed and an internal layer made of EPDM rubber. It has surface resistivity in the range from 10


7


to 10


10


Ω/□ and is formed to have a roll diameter φ of 28 mm. The hardness of the same is set at, for example, 70° (ASKER C.).




The electrode member


55


provided downstream of the nip of the position for secondary transfer is a conductive sheet-like member which is preferably a metal plate. In this embodiment, a sheet of stainless steel is used which has a thickness of 0.5 mm and which has a needle-like feature on the side thereof toward the recording paper


33


. The end of the electrode member


55


toward the region for secondary transfer is biased by 1 mm toward the secondary transfer roll


32


from a line defined by the nip between the backup roll


30


and secondary transfer roll


32


and is 7 mm apart from the exit of the nip.




A tandem type digital color printer according to this embodiment has a belt module which supports a belt-shaped intermediate transfer body such that it can circulate and a secondary transfer module which supports a secondary transfer roll such that it is urged against an opposite roll supporting the belt-shaped intermediate transfer body and has a configuration including a retracting unit which retracts the belt module along with the secondary transfer module such that the belt-shaped intermediate transfer body is spaced from all of image carrying bodies.




Further, according to the embodiment, the belt module has a configuration including a first retracting unit which retracts the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies and a second retracting unit which retracts the secondary transfer module such that the secondary transfer roll is spaced from the opposite roll.





FIGS. 4 and 5

show the belt module for supporting the intermediate transfer belt such that it can circulate.




In

FIGS. 4 and 5

, reference number


60


represents the belt module for supporting the intermediate transfer belt


25


such that it can circulate. As shown in

FIG. 6

, the belt module


60


has a front-side frame


61


and a rear-side frame


62


to which a driving roll


27


for supporting the intermediate transfer belt


25


such that it can circulate, a driven roll


28


, a tension roll


29


, a backup roll


30


for secondary transfer and an idle roll


31


are rotatably attached. The belt module


60


is attached to a holding fame


63


in the form of a rectangular frame body, for holding the belt module


60


such that it can be elevated and such that it can be pulled out from the image recorder main unit


1


.




A first retracting unit


64


is provided on the belt module


60


and holding frame


63


for moving the belt module


60


up and down to retract the same such that the intermediate transfer belt


25


is spaced from all of the photosensitive drums


12


Y,


12


M,


12


C and


12


K. The retracting unit


64


has four elevating rods


65


in total two each of which are respectively attached to the exterior of the front frame


61


and rear frame


62


of the belt module


60


at a predetermined interval in the horizontal direction. As shown in

FIG. 7

, the four elevating rods


65


are elastically supported in recesses


67


provided on elevating members


66


through elastic members


68


constituted by coil springs or the like. As shown in

FIGS. 8A and 8B

, the elevating members


66


are elevatably attached to the holding frame


63


in positions of the belt module


60


associated with the elevating rods


65


. As shown in

FIGS. 4 and 5

, the elevating members


66


are configured such that they are moved upward or downward as described below by first handles


69


as first handle members provided on the front side of the holding frame


63


.




As shown in

FIG. 6

, rotary shafts


70


rotatably provided on both of the left and right sides of the holding frame


63


are attached to the first handles


69


As shown in

FIGS. 8A

,


8


B and


9


, eccentric cams


71


for moving the elevating members


66


upward or downward are fixed on both ends of the rotary shafts


70


in the axial direction thereof. The eccentric cams


71


are formed with grooves


72


having a radius which gradually increases, and shaft members


73


for elevation secured to the elevating members


66


are fitted into the grooves


72


.




As shown in

FIGS. 4

,


5


and


6


, with the first retracting unit


64


, the rotary shafts


70


to which the first handles


69


are attached are rotated by rotating the first handles


69


attached to the holding frame


63


in the directions indicated by the arrows. Then, as shown in

FIG. 8A

, the eccentric cams


71


secured to the rotary shafts


70


rotate as a result of the rotation of the rotary shafts


70


to move the elevating members


66


downward through the shaft members


73


for elevation fitted into the grooves


72


on the eccentric cams


71


. The belt module


60


elastically held at the elevating members


66


through the coil springs


68


moves downward along with the elevating members


66


and, as shown in

FIG. 10

, the belt module


60


is retracted such that the intermediate transfer belt


25


supported by the belt module


60


is retracted from all of the photosensitive drums


12


Y,


12


M,


12


C and


12


K.




As shown in

FIGS. 4

,


5


and


6


, with the first elevating unit


64


, the rotary shafts


70


to which the first handles


69


are attached are rotated by rotating the first handles


69


attached to the holding frame


63


in the opposite directions. Then, as shown in

FIG. 8B

, the eccentric cams


71


secured to the rotary shafts


70


rotate as a result of the rotation of the rotary shafts


70


to move the elevating members


66


upward through the shaft members


73


for elevation fitted into the grooves


72


on the eccentric cams


71


. The belt module


60


elastically held at the elevating members


66


through the coil springs


68


moves upward along with the elevating members


66


and, as shown in

FIG. 11

, the belt module


60


is set such that the intermediate transfer belt


25


supported by the belt module


60


is put into contact with all of the photosensitive drums


12


Y,


12


M,


12


C and


12


K.




Reference numbers


78


and


79


in

FIGS. 10 and 11

respectively represent a projection and a recess for positioning the belt module


60


in a predetermined position when the belt module


60


is elevated.




As shown in

FIGS. 4 and 5

, auxiliary handles


75


are coupled to the first handles


69


through links


74


to provide a configuration in which the auxiliary handles


75


are rotated in the same direction as that of the first handles


69


when the first handles


69


are rotated. The first handles


69


and auxiliary handles


75


abut against the ends of the photosensitive drums


12


Y,


12


M,


12


C and


12


K when the photosensitive drums


12


Y,


12


M,


12


C and


12


K are moved toward this side in the axial direction thereof to prevent photosensitive drums


12


Y,


12


M,


12


C and


12


K from being removed inadvertently. The first handles


69


and auxiliary handles


75


are configured such that they are moved to positions where the photosensitive drums


12


Y,


12


M,


12


C and


12


K can be removed by rotating them to lower the belt module


60


.




As shown in

FIGS. 5 and 6

, the holding frame


63


to which the belt module


60


is attached can be pulled out from the image recorder main unit


1


using slide rails


77


as a first pull-out unit provided on both ends thereof.




This embodiment of the invention has a configuration including a secondary transfer module which supports the secondary transfer roll in contact with the opposite roll supporting the belt-shaped intermediate transfer body, a second retracting unit which retracts the secondary transfer module such that the secondary transfer roll is retracted from the opposite roll and a second pullout unit which pulls out the secondary transfer module from the image recorder main unit.




Specifically, as shown in

FIG. 12

, the embodiment has a secondary transfer module


80


which supports the secondary transfer roll


32


in contact with the backup roll


30


supporting the intermediate transfer belt


25


, and the secondary transfer module


80


can be retracted by a second retracting unit


81


such that the secondary transfer roll


32


is spaced from the backup roll


30


. As shown in

FIG. 12

, the secondary transfer module


80


is attached to a slide structure


53


slidably attached to the image recorder main unit


1


such that it can rotate about a rotary shaft


82


.




As shown in

FIG. 13

, the slide structure


53


has a bottom frame


52


to which the secondary transfer module


80


, the paper transporting roller pairs and the paper-absorbing transport belts


34


and


35


as paper transport members, the fixing device


36


and the paper-inverting transport member


47


are attached. The bottom frame


52


is attached to a frame


55


of the image recorder main unit


1


such that it can slide horizontally at the front side of the image recorder main unit


1


on three rails


56


as the second pull-out unit disposed horizontally.




As shown in

FIG. 13

, a second handle


83


which is a handle member of the second retracting unit


81


is rotatably provided on the front side of the bottom frame


52


of the slide structure


53


in a position shifted toward the left side thereof from the center to retract the secondary transfer module


80


such that the secondary transfer roll


32


is spaced from the backup roll


30


. The second handle


83


also allows operations such as pulling out the slide structure


53


and pushing it into a predetermined position. The second handle


83


is coupled to a handle shaft


84


extending between the front and further sides of the bottom frame


52


through a link member


85


. The handle shaft


84


to which the second handle


83


is coupled is rotatably attached to the bottom frame


52


through bearing plates


86


and


87


erected on the front and further ends of the bottom frame


52


, respectively. As shown in

FIG. 13

, an arm


88


for moving the secondary transfer module


80


upward or downward is secured to the further end of the handle shaft


84


. The arm


88


is operated for rotation along with the second handle


83


through the handle shaft


84


and is normally stopped with the second handle


83


rotated at 90 degrees clockwise in which state the arm


88


moves the secondary transfer module


80


upward to urge the secondary transfer roll


32


supported by the secondary transfer module


80


against the backup roll


30


. When the secondary transfer roll


32


is to be spaced from the backup roll


30


, as shown in

FIG. 13

, the second handle


83


is erected by stopping it after rotating it 90 degrees counterclockwise to allow the arm


88


to lower the secondary transfer module


80


.




Furthermore, the embodiment has a configuration in which the first retracting unit retracts the belt module such that the belt-shaped intermediate body is spaced from all of the image carrying bodies after the secondary transfer module is retracted by the second retracting unit such that it is spaced from the backup roll.




Further, the embodiment has a configuration including an erroneous operation preventing unit for preventing the operation of the first retracting unit to retract the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies before the secondary transfer module is retracted by the second transfer roll such that it is spaced from the backup roll.




Specifically, as shown in

FIGS. 4

,


5


and


14


, an abutting member


90


as an erroneous operation preventing unit


89


is attached to the upper left end of the front side of the secondary transfer module


80


. Lower ends


75




a


of the auxiliary handles


75


of the first retracting unit


64


that form a part of the erroneous operation preventing unit


89


abut the abutting member


90


of the secondary transfer module


80


.




With the erroneous operation preventing unit


89


, when the operation of the first retracting unit


64


to retract the belt module


80


such that the intermediate transfer belt


25


is spaced from all of the photosensitive drums


12


is attempted before the secondary transfer module


80


is retracted such that the secondary transfer roll


32


is spaced from the backup roll


30


, the lower ends


75


a of the auxiliary handles


75


of the first retracting unit


64


abut against the abutting members


90


of the secondary transfer module


80


. Therefore, the operation of the first retracting unit


64


to retract the belt module


80


such that the intermediate transfer belt


25


is spaced from all of the photosensitive drums


12


is inhibited before the secondary transfer module


80


is retracted such that the secondary transfer roll


32


is spaced from the backup roll


30


.




The rotation of the second handle


83


is normally restricted by a handle stopper


91


as a handle restricting unit for restricting the rotation of the second handle


83


. The handle stopper


91


is provided at the further end of the handle shaft


84


. While the handle stopper


91


normally restricts the rotation of the second handle


83


to fix the second handle


83


in a non-rotating state, it is configured to enable the rotation of the second handle


83


when the slide structure


53


is pushed into a predetermined position inside the image recorder main unit


1


.




Specifically, as shown in

FIG. 15

, the handle stopper


91


has a stopper member


92


, and the stopper member


92


is attached to a support plate


93


such that it can rotate in the horizontal direction about a rotary shaft


94


. The support plate


93


is attached to the bearing plate


87


provided on the further side of the bottom frame


52


. The stopper member


92


is urged by a spring


95


for rotation in the direction indicated by the arrow and is normally stopped in a state in which an abutting portion


96


of the stopper member


92


abuts against an abutting portion


97


of the support plate


93


as shown in FIG.


16


. In this state, as shown in

FIGS. 16 and 18

, a first roller


98


provided on the stopper member


92


to prevent the second handle


83


from rotating abuts against a block


99


securely attached to the further end of the handle shaft


84


to prevent the second handle


83


from rotating. The second handle


83


is set such that the block


99


attached to the handle shaft


84


has a play of about 15 degrees before it abuts against the first roller


98


.




When the second handle


83


is operated to push the slide structure


53


into the predetermined position in the image recorder main unit


1


, a second roller


100


of the stopper member


92


of the handle stopper


91


rotates in abutment against a frame metal plate


101


on the rear side of the image recorder main unit


1


as shown in FIG.


17


and stops with the stopper member


92


rotated clockwise (in

FIG. 17

) at a predetermined angle. In this state, as shown in

FIG. 17

, the first roller


98


for restricting the handle of the stopper member


92


is out of the position to restrict the rotation of the block


99


provided on the handle shaft


84


, and the rotation of the second handle


83


is therefore permitted.




While the handle stopper


91


normally restricts the rotation of the second handle


83


to fix the second handle


83


in a non-rotating state as described above, it is configured to enable the operation of the second handle


83


when the slide structure


52


is pushed into the predetermined position in the image recorder main unit


1


.




Further, in the embodiment, locking units


102


and


103


are provided on both of the left and right ends on the further side of the bottom frame


52


of the slide structure


53


as shown in

FIG. 13

to allow the slide structure


53


to be positioned and secured in a fixed position in the image recorder main unit


1


by rotating the second handle


83


to a first position.




As shown in

FIG. 19A

, the left-side locking unit


102


among the locking units


102


and


103


has a fixing rod


16


which is attached to a support frame


104


secured to the left end of the further side of the bottom frame


52


such that it can rotate about a rotary shaft


105


. A roller


107


is rotatably provided on the fixing rod


106


such that it rotates along a fixing member


120


to be described later provided on the frame


55


of the image recorder main unit


1


. A pulley


108


for rotating the fixing rod


106


is attached to one end of the rotary shaft


105


, and the pulley


108


is coupled to a driving pulley


110


securely attached to the further end of the handle shaft


84


through a wire


109


, as shown in

FIGS. 19A

,


19


B and


22


. In this embodiment, since the pulley


110


is configured such that it rotates only at about 90 degrees, the wire


109


rotating the pulley


108


is secured to the pulley


108


.




As shown in

FIG. 20A

, the right-side locking unit


103


among the locking units


102


and


103


has a fixing rod


113


which is attached to a support frame


111


secured to the right end of the further side of the bottom frame


52


such that it can rotate about a rotary shaft


112


. A roller


114


is rotatably provided on the fixing rod


113


such that it rotates along a fixing member


121


to be described later provided on the frame


55


of the image recorder main unit


1


. A pulley


115


for rotating the fixing rod


113


is attached to one end of the rotary shaft


112


, and the pulley


115


is coupled to the driving pulley


110


securely attached to the further end of the handle shaft


84


through a wire


116


, as shown in

FIGS. 20A

,


20


B and


22


. Since the pulley


115


is also configured such that it rotates only at about 90 degrees like the above-described pulley


108


, the wire


116


rotating the pulley


115


is secured to the pulley


115


.




With the left and right locking units


102


and


103


, the driving pulley


110


attached to the second handle


83


through the handle shaft


84


is rotated by rotating the second handle


83


from an erected state clockwise to a predetermined position which is a first position. Then, as shown in

FIGS. 19B and 21A

, the left-side fixing rod


106


among the fixing rods


106


and


113


coupled to the driving pulley


110


through the wires


109


and


116


and the pulleys


108


and


115


rotates clockwise to enter an erected state and abuts against a rear surface


120




a


of a fixing member


120


attached to the frame


55


of the image recorder main unit


1


as shown in

FIG. 13

to position and secure the image recorder main unit


1


in a predetermined fixed position. As shown in

FIGS. 20B and 21B

, the right-side fixing rod


113


rotates clockwise to enter a horizontally oriented state and abuts against a rear surface


121




a


of a fixing member


121


attached to the frame


55


of the image recorder main unit


1


as shown in

FIG. 13

to position and secure the image recorder main unit


1


in a predetermined fixed position.




As shown in

FIG. 21A

, the fixing rod


106


of the left-side locking unit


102


among the locking units


102


and


103


provided on the slide structure


53


side is configured such that it is guided by a handle restricting guide portion


122


formed by horizontally bending the lower end of the fixing member


120


toward the front side before it is anchored on the side of the rear surface


120




a


of the fixing member


120


on the image recorder main unit


1


. Therefore, when the second handle


83


is operated to push the slide structure


53


close to the predetermined position in the image recorder main unit


1


, since the fixing rod


106


provided on the slide structure


53


abuts against the handle restricting guide portion


122


of the fixing member


120


provided on the image recorder main unit


1


, the fixing rod


106


can not rotate any more even if the handle stopper


91


is released in this state, which consequently restricts the rotation of the second handle


83


. At this time, the fixing rods


106


and


113


can smoothly move along the handle restricting guide portion


122


, and the rollers


107


and


114


are rotatably provided on the fixing rods


106


and


113


as described above to allow them to rotate smoothly along the rear surfaces


120




a


and


121




a


of the fixing members


120


and


121


.




Further, the embodiment has a configuration in which the handle member can be folded only after the locking unit is locked using the second handle member.




Specifically, in this embodiment, when the second handle


83


is rotated 90 degrees clockwise as shown in

FIG. 23A

, a roller


125


rotatably attached to a bottom surface of the second handle


83


is horizontally oriented as a result of the rotation of the second handle


83


, and the roller


125


is now movable along a semicircular metal regulating plate


126


for guidance as shown in FIG.


24


. Until this state is established, the regulating plate


126


provided on one side of the second handle


83


at the base thereof abuts against a guard member


127


provided in front of the bearing plate


86


for rotatably supporting the handle


83


to disallow the handle


83


to be folded. Therefore, when the handle is folded upward while it is rotated 90 degrees clockwise as shown in

FIGS. 23A

,


23


B and


23


C, the roller


125


located at a side of the handle


83


rotates along the regulating plate


126


, and the folding operation is completed when the handle is stopped in a state in which it is erected at 90 degrees.




In this embodiment, as shown in

FIGS. 25 and 26

, when front covers


130


and


131


of the image recorder main unit


1


are opened, only the second handle


83


which is the second retracting unit


81


is exposed. The belt module


60


, secondary transfer module


80


and the like arc covered by protective covers


132


and


133


to prevent a user from operating the first retracting unit


64


and the like by mistake.




In a digital color copier according to the embodiment having a configuration as described above which is a so-called tandem type image forming apparatus having plural image carrying bodies and an intermediate transfer belt, it is possible as described below to space the intermediate transfer belt from the image carrying bodies without causing any damage on the intermediate transfer belt.




In a digital color copier according to the embodiment, as described below, there is no possibility of damage on an intermediate transfer belt or the apparatus even when the intermediate transfer belt is held at two positions, i.e., a position where it transfers image from image carrying bodies and a position where it is spaced from the image carrying bodies and pulled out and a secondary transfer portion has a position where it transfers an image on to a recording material and a position where it is pulled out




Further, in a digital color copier according to the embodiment, as described below, an operating force required to move the positions of an intermediate transfer belt and a secondary transfer portion can be reduced, and a mechanism for moving the positions of the intermediate transfer belt and secondary transfer portion can be simplified.




Specifically, as shown in

FIGS. 2 and 3

, in an image recorder main unit


1


of a digital color printer according to the embodiment, an intermediate transfer belt


25


must be retracted along with a secondary transfer module


80


such that it is spaced from all of photosensitive drums


12


K,


12


Y,


12


M and


12


C in the case of replacement or maintenance of the intermediate transfer belt


25


, replacement of the photosensitive drums


12


K,


12


Y,


12


M and


12


C or maintenance of members in the neighborhood of the same.




An image recorder main unit


1


of a digital color printer according to the embodiment has a paper transport path


45


for transporting recording paper


33


on which an image is recorded, paper-absorbing transport belts


34


and


35


, a fixing device


36


, a paper-inverting transport member


47


and a paper-inverting transport path


50


, and a trouble so-called “jam” associated with transportation of the recording paper


33


may occur, i.e., the recording paper


33


may be caught in the paper transport paths. The secondary transfer module


80


must be retracted in order to remove the jamming recording paper


33


.




Specifically, in this embodiment, the front doors


130


and


131


of the image recorder main unit


1


of the digital color printer are opened, and the second handle


83


which is the second retracting unit


81


is operated in the reverse way that follows

FIGS. 23C

,


23


B and then


23


A to pull up the second handle


83


. The second handle


83


is then operated to rotate it 90 degrees counterclockwise.




Then, the arm secured to the handle shaft


84


to which the second handle


83


is attached is similarly rotated 90 degrees counterclockwise as shown in

FIG. 13

, which moves the secondary transfer module


80


downward to space the secondary transfer roll


32


from the backup roll


30


.




In this state, the locking units


102


and


103


of the slide structure


53


are released to allow the slide structure


53


to be pulled out in front of the image recorder main unit


1


.




Next, the protective covers of the image recorder main unit


1


are opened, and the first handles


69


which are the first retracting unit


64


are rotated in the direction indicated by the arrow as shown in

FIGS. 4 and 5

. As a result, the belt module


60


is moved downward to allow the intermediate transfer belt


25


to be retracted such that it is spaced from all of the photosensitive drums


12


K,


12


Y,


12


M and


12


C.




When the first handles


69


which are the first retracting unit


64


are operated in an attempt to lower the belt module


60


before the second transfer module


80


is moved downward with the second handle


83


which is the second retracting unit


81


, as shown in

FIG. 14

, the lower ends


75




a


of the auxiliary handles


75


cooperating with the first handles


69


abut against the abutting members


90


provided on the secondary transfer module


80


. This inhibits the rotation of the first handles


69


, thereby preventing an erroneous operation.




As described above, the above embodiment has a configuration in which the retracting units


64


and


81


for retracting the belt module


60


along with the secondary transfer module


80


such that the intermediate transfer belt


25


is spaced from all of the photosensitive drums


12


K,


12


Y,


12


M and


12


C. It is therefore possible to space the intermediate transfer belt


25


from all of the photosensitive drums


12


K,


12


Y,


12


M and


12


C with the retracting units


64


and


81


, which allows the intermediate transfer belt


25


to be spaced from the photosensitive drums


12


K,


12


Y,


12


M and


12


C without any damage on the intermediate transfer belt


25


.




Further, the above embodiment has a configuration including the first retracting unit


64


for retracting the belt module


60


such that the intermediate transfer belt


25


is spaced from all of the photosensitive drums


12


K,


12


Y,


12


M and


12


C and the second retracting unit


81


for retracting the secondary transfer module


80


such that the secondary transfer roll


32


is spaced from the backup roll


30


. It is therefore possible to prevent the second transfer module


80


from hindering the first retracting unit


64


from spacing the intermediate transfer belt


25


from all of the photosensitive drums


12


K,


12


Y,


12


M and


12


C.




Further, the above embodiment has a configuration including the first pull-out unit


77


for pulling out the belt module


60


from the image recorder main unit


1


and the second pull-out unit


56


for pulling out the secondary transfer module


80


from the image recorder main unit


1


. As a result, the possibility of damage on the intermediate transfer belt


25


or the apparatus can be avoided even when the intermediate transfer belt


25


is held at two positions, i.e., a position where it transfers images from the photosensitive drums


12


K,


12


Y,


12


M and


12


C and a position where it is spaced from the photosensitive drums


12


K,


12


Y,


12


M and


12


C and pulled out and the secondary transfer portion has a position where it transfers images on to a recording material and a position where it is pulled out.




Furthermore, the above embodiment has a configuration in which the first retracting unit


64


retracts the belt module


60


such that the intermediate transfer belt


25


is spaced from all of the photosensitive drums


12


K,


12


Y,


12


M and


12


C after the secondary transfer module


80


is retracted by the second retracting unit


81


such that it is spaced from the backup roll


30


. As a result, the first retracting unit


64


can prevent the secondary transfer module


80


from hindering the belt module


60


from spacing the intermediate transfer belt


25


from all of the photosensitive drums


12


K,


12


Y,


12


M and


12


C.




Further, the above embodiment has a configuration including the erroneous operation preventing unit


89


which prevents the operation of the first retracting unit


64


to retract the belt module


60


such that the intermediate transfer belt


25


is spaced from all of the photosensitive drums


12


K,


12


Y,


12


M and


12


C before the secondary transfer module


80


is retracted by the second retracting unit


81


such that the secondary transfer roll


32


is spaced from the backup roll


30


. As a result, the erroneous operation preventing unit


89


can prevent the first retracting unit


64


from erroneously retracting the belt module


60


first, thereby preventing the belt module


60


from striking against other members to cause damage thereon.




The above embodiment has a configuration in which the erroneous operation preventing unit


89


disables the operation of the first retracting unit


64


to retract the belt module


60


such that intermediate transfer belt


25


is spaced from all of the photosensitive drums


12


K,


12


Y,


12


M and


12


C unless the secondary transfer module


80


is retracted by the second retracting unit


81


such that it is spaced from the backup roll


30


. As a result, the erroneous operation preventing unit


89


can prevent the first retracting unit


64


from erroneously retracting the belt module


60


first, thereby preventing the belt module


60


from striking against other members to cause damage thereon with improved reliability.




Furthermore, the above embodiment has a configuration in which the erroneous operation preventing unit


89


is constituted by the auxiliary handles


79


of the first retracting unit


64


which retracts the belt module


60


such that the intermediate transfer belt


25


is spaced from all of the photosensitive drums


12


K,


12


Y,


12


M and


12


C and the abutting members


90


provided on the secondary transfer module


80


. It is therefore possible to more reliably prevent the belt module


60


from striking against other members to cause damage thereon without a complicated configuration.




Further, the above embodiment has a configuration in which the handle members


69


of the first retracting unit


64


are provided in the vicinity of a positioning portion of the belt module


60


. It is therefore possible to reduce an operating force required to move the intermediate transfer belt


25


and secondary transfer portion.




Further, the above embodiment has a configuration in which the handle members


69


of the first retracting unit


64


are normally covered by the protective covers which are not opened and closed by a user. It is therefore possible to reliably prevent a user from erroneously operating the handle members


69


of the first retracting unit


64


.





FIG. 31

shows a casing


51


in which a backup roll


05


is contained. An opening is formed on the bottom of the casing


51


to expose the backup roll


05


toward the intermediate transfer belt


02


, and a circumferential surface of the backup roll


05


slightly protrudes from the casing


51


to prevent interference between the intermediate transfer belt


02


and casing


51


.




A substantially L-shaped antistatic plate


54


grounded adjacent to the backup roll


05


on one side of the opening eliminates static electricity to encourage a recording sheet P to peel off the intermediate transfer belt


02


.




It also makes it possible to prevent scattering of toner which has been subjected to primary transfer on to the intermediate transfer belt upstream of the secondary transfer portion under influence of electric fields at a contact roll


50


, the backup roll


05


and the like. In addition, since the backup roll


05


is supported by the casing


51


, they can be treated as a unit, which makes it possible to detach the casing from the module using a rail (not shown) for easy operation and replacement even if the backup roll is worn as a result of rotation.




As described above, the present invention makes it possible to provide a so-called tandem type image forming apparatus having plural image carrying bodies and an intermediate transfer belt, in which the intermediate transfer belt can be spaced from the image carrying bodies without causing any damage on the intermediate transfer belt.




The present invention also makes it possible to provide an image forming apparatus free from the possibility of damage and the like of the intermediate transfer belt and the apparatus even when it has a configuration in which an intermediate transfer belt is held at two positions, i.e., a position where it transfers an image from an image carrying body and a position where it is spaced from the image carrying body and pulled out and in which a secondary transfer portion has a position where it transfers an image on to a recording material and a position where it is pulled out.




The present invention also makes it possible to provide an image forming apparatus in which an operating force for moving the positions of an intermediate transfer belt and a secondary transfer portion can be reduced and in which a mechanism for moving the positions of the intermediate transfer belt and the secondary transfer portion can be simplified.




According to the present invention, a toner image which has been subjected to secondary transfer from an intermediate transfer belt to a recording sheet can be maintained at preferably quality, and a recording sheet having a toner image which has been subjected to secondary transfer can be reliably peeled off from the intermediate transfer belt.




Further, since the casing is detachable, the backup roll can be easily replaced together with the casing in the case of a trouble such as deterioration of the backup roll.



Claims
  • 1. An image forming apparatus comprising:a plurality of image carrying bodies which carry visible images that are formed using charged colorants in colors different from each other; a belt-shaped intermediate transfer body to which primary transfer of the visible images carried by the plurality of image carrying bodies is carried out and which circulates with the visible images formed of the charged colorants carried thereon; a secondary transfer member which transfers the visible images transferred onto the belt-shaped intermediate transfer body to a recording material; a belt module which supports the belt-shaped intermediate transfer body such that it can circulate; a secondary transfer module which supports the secondary transfer member such that it is urged into contact with or close to the belt-shaped intermediate transfer body supported by the belt module; and a retracting unit which retracts the belt module along with the secondary transfer module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies.
  • 2. An image forming apparatus according to claim 1, wherein the retracting unit comprises:a first retracting unit which retracts the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies; and a second retracting unit which retracts the secondary transfer module such that the secondary transfer member is spaced from a position in contact with or close to the belt-shaped intermediate transfer body.
  • 3. An image forming apparatus according to claim 1, further comprising:a first pull-out unit which pulls out the belt module from a body of the image forming apparatus; and a second pull-out unit which pulls out the secondary transfer module from the body of the image forming apparatus.
  • 4. An image forming apparatus according to claim 2, wherein the first retracting unit retracts the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies after the secondary transfer module is retracted by the second retracting unit such that it is spaced from the belt-shaped intermediate transfer body.
  • 5. An image forming apparatus according to claim 4, further comprising:an erroneous operation preventing unit which prevents the first retracting unit from retracting the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies before the secondary transfer module is retracted by the second retracting unit such that it is paced from the belt-shaped intermediate transfer body.
  • 6. An image forming apparatus according to claim 5, wherein the erroneous operation preventing unit is configured to disable the first retracting unit from retracting the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies unless the secondary transfer module is retracted by the second retracting unit such that it is spaced from the belt-shaped intermediate transfer body.
  • 7. An image forming apparatus according to claim 6, wherein the erroneous operation preventing unit comprises:a part of a handle member of the first retracting unit which retracts the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies and a part of the secondary transfer module.
  • 8. An image forming apparatus according to claim 7, wherein the handle member of the first retracting unit is provided in the vicinity of a positioning portion of the belt module.
  • 9. An image forming apparatus according to claim 7, wherein the handle member of the first retracting unit is normally covered by a protective cover which is not opened and closed by a user.
  • 10. An image forming apparatus comprising:a plurality of image carrying bodies; a belt-shaped intermediate transfer body to which primary transfer of visible images carried by the plurality of image carrying bodies is carried out and which circulates with the visible images carried thereon; a belt module which supports the belt-shaped intermediate transfer body such that it can circulate; a secondary transfer module which supports a secondary transfer member such that it is urged into contact with or close to the belt-shaped intermediate transfer body supported by the belt module; a backup roll facing the secondary transfer member with the belt-shaped intermediate transfer body interposed therebetween, which supports the belt-shaped intermediate transfer body from a back side thereof; an insulated casing which can be attached to and detached from the belt module, which is open at least in a region thereof facing the belt-shaped intermediate transfer body and which contains and supports the backup roll; and a retracting unit which retracts the belt module along with the secondary transfer module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies.
  • 11. An image forming apparatus comprising:an image carrying body on which a toner image according to image information is formed; an intermediate transfer belt to which primary transfer of the toner image from the image carrying body is carried out; a transfer member which performs secondary transfer of the toner image onto a recording sheet by nipping the recording sheet with the intermediate transfer belt and itself; a backup roll disposed to face the transfer member with the intermediate transfer belt interposed therebetween, which supports the intermediate transfer belt from a back side thereof; and an insulated casing which is open at least in a region thereof facing the intermediate transfer belt and which contains and supports the backup roll.
  • 12. An image forming apparatus according to claim 11, wherein the insulated casing and the backup roll contained in and supported by the insulated casing can be simultaneously attached and detached in an axial direction.
Priority Claims (1)
Number Date Country Kind
11-341311 Nov 1999 JP
US Referenced Citations (5)
Number Name Date Kind
5822648 Mohri Oct 1998 A
5943540 Okamoto et al. Aug 1999 A
5983062 Sameshima Nov 1999 A
6035158 Asakura et al. Mar 2000 A
6038411 Gotoh Mar 2000 A