Information
-
Patent Grant
-
6349192
-
Patent Number
6,349,192
-
Date Filed
Wednesday, August 30, 200024 years ago
-
Date Issued
Tuesday, February 19, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Morgan, Lewis & Bockius LLP
-
CPC
-
US Classifications
Field of Search
US
- 399 110
- 399 121
- 399 124
- 399 298
- 399 299
- 399 302
-
International Classifications
-
Abstract
A tandem type image forming apparatus having plural image forming bodies and an intermediate transfer belt is provided, in which the intermediate transfer belt can be spaced from the image carrying bodies without causing any damage on the intermediate transfer belt. A retracting unit is provided which retracts a belt module along with a secondary transfer module such that a belt-shaped intermediate transfer belt is spaced from all of image carrying bodies.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to image forming apparatus such as copiers and laser printers employing an electrophotographic system or electrostatic recording system and, more particularly, to configurations of an intermediate transfer module and a secondary transfer module.
2. Description of the Related Art
In general, conventional image forming apparatus such as copiers and laser printers employing an electrophotographic system or electrostatic recording system as described above have a configuration in which image exposure is performed on a surface of a photosensitive drum to form an electrostatic latent image; the electrostatic latent image formed on the surface of he photosensitive drum is developed by a developing device to form a toner image in a predetermined color, and the toner image is directly transferred on to and fixed on recording paper or temporarily transferred to an intermediate transfer body and is thereafter transferred on to the recording paper at a time to form an image.
When a color image is formed by an image forming apparatus as described above, as shown in
FIG. 27
, a configuration may be employed in which a latent image forming step of performing image exposure on a surface of a single photosensitive drum
200
with an image exposure device
201
to form an electrostatic latent image associated with a predetermined color and a developing step of developing the latent image with a developing device
202
for the associated color are repeated for a predetermined number of colors; toner images T having the predetermined colors sequentially formed on the surface of the photosensitive drum
200
are subjected to primary transfer on to an intermediate transfer belt
203
on a multiplex basis; and the toner images are subjected to secondary transfer from the intermediate transfer belt
203
on to recording paper
204
at a time to form a color image.
Image forming apparatus as described above include so-called tandem type image forming apparatus having plural (e.g., four) photosensitive drums each associated with a predetermined color and having a configuration in which toner images in predetermined colors sequentially formed on surfaces of the respective photosensitive drums are subjected to primary transfer on to an intermediate transfer belt on a multiplex basis; and the toner images are thereafter subjected to secondary transfer from the intermediate transfer belt on to recording paper at a time to form a color image.
For example, as shown in
FIG. 29
, a tandem type image forming apparatus as described above has four image forming units, i.e., a black image forming unit
300
K for forming an image in black (K), a yellow image forming unit
300
Y for forming an image in yellow (Y), a magenta image forming unit
300
M for forming an image in magenta (M) and a cyan image forming unit
300
C for forming an image in cyan (C). The four image forming units
300
K,
300
Y,
300
M and
300
C arc horizontally arranged at constant intervals from each other. Below the image forming units
300
K,
300
Y,
300
M and
300
C for black (K), yellow (Y), magenta (M) and cyan (C), an intermediate transfer belt
301
for transferring toner images sequentially formed by the respective image forming units in an overlapping relationship with each other is provided such that it is driven by plural rolls
311
through
314
including driving rolls for rotation in the direction indicated by the arrow. For example, the intermediate transfer belt
301
is configured in the form of an endless belt by forming a synthetic resin film made of polyimide or the like having flexibility in the form of a belt and by connecting both ends of the synthetic resin film formed in a belt-like configuration by means of welding or the like.
All of the image forming units
300
K,
300
Y,
300
M and
300
C for black (K), yellow (Y), magenta (M) and cyan (C) have the same configuration, and toner images in black (K), yellow (Y), magenta (M) and cyan (C) are sequentially formed by the respective four image forming units
300
K,
300
Y,
300
M and
300
C as described above. The image forming units
300
K,
300
Y,
300
M and
300
C for the respective colors have a photosensitive drum
302
, and a surface of the photosensitive drum
302
is uniformly charged by a scorotron
303
for primary charging and is thereafter scanned and exposed by laser light for image formation from an image exposure device
304
in accordance with image information to form electrostatic latent images. The electrostatic latent images formed on the surface of the photosensitive drums
302
are developed into visible toner images by developing devices
305
of the respective image forming units
300
K,
300
Y,
300
M and
300
C with toners in respective colors, i.e., black, yellow, magenta and cyan, and the visible color images are transferred on to the intermediate transfer belt
301
by a transfer charger
306
in an overlapping relationship with each other. The toner images in black, yellow, magenta and cyan transferred on to the intermediate transfer belt
301
on a multiplex basis are transferred at a time on to transfer paper
307
by a secondary transfer roll
315
urged into contact with an opposite roll
314
and are thereafter subjected to a fixing process at a fixing device
308
to form a color image.
Reference numbers
309
and
310
in
FIG. 29
represent a photosensitive body cleaner and an intermediate transfer belt cleaner, respectively.
However, the above-described related art has problems as described below. In an image forming apparatus having a configuration as described above, for example, when the intermediate transfer belt is pulled out from the body of the apparatus, the intermediate transfer belt must be spaced from the photosensitive drum. Most image forming apparatus as shown in
FIG. 27
have a configuration in which an intermediate transfer belt
203
is spaced from a photosensitive drum
200
by pushing a surface of the intermediate transfer belt
203
with a push-down member
205
and by retracting a primary transfer roll
206
downward, as shown in FIG.
28
. In this configuration, a secondary transfer roll
207
is also retracted downward.
In this case, however, since the push-down member
205
must be urged against a surface of the intermediate transfer belt
203
, a problem arises in that the intermediate transfer belt
203
can be damaged. In the case of a tandem type image forming apparatus, since an intermediate transfer belt
301
is long and four photosensitive drums
302
C,
302
M,
302
Y and
302
K are in contact with the intermediate transfer belt
301
as shown in
FIG. 30
, it is very difficult to provide a configuration in which the intermediate transfer belt
301
is spaced from the four photosensitive drums
302
C,
302
M,
302
Y and
302
K by a push-down member.
In order to allow an intermediate transfer belt to be pulled out from the body of the apparatus while avoiding such problems, a configuration may be employed in which an intermediate transfer belt is held at two positions, i.e., a position where it transfers an image from a photosensitive drum and a position where it is spaced from the photosensitive drum and pulled out and in which a secondary transfer portion has two or more positions including a position where it transfers an image on to recording paper and a position where it is pulled out. When the intermediate transfer belt of such an image forming apparatus is pulled out from the body of the apparatus, the secondary transfer portion must be moved to the pull-out position and the intermediate transfer belt must be thereafter moved to the spaced pull-out portion.
However, the above-described configuration has a problem in that the intermediate transfer belt can be subjected to damage that reduces image quality and the apparatus can be broken in the worst case because the intermediate transfer belt and secondary transfer portion rub and scratch each other when the operation of moving the secondary transfer portion to the pull-out position and the operation of moving the intermediate transfer belt to the spaced pull-put position are carried out in a wrong order or when the intermediate transfer belt is moved to the spaced pull-out position without moving the secondary transfer portion.
Further, in the above-described configuration, a great operating force is required to move the intermediate transfer belt and the like and a mechanism for moving them becomes complicated when a moving handle for moving the intermediate transfer belt and secondary transfer portion is not located near the positions of the intermediate transfer belt and secondary transfer portion, which results in a problem in that the intermediate transfer belt and secondary transfer portion may not be properly positioned.
SUMMARY OF THE INVENTION
The present invention has been made to overcome the above problems and provides a so-called tandem type image forming apparatus having plural image carrying bodies and an intermediate transfer belt in which the intermediate transfer belt can be spaced from the image carrying bodies without causing any damage on the intermediate transfer belt.
The present invention also provides an image forming apparatus free from the possibility of damage and the like of the apparatus and an intermediate transfer belt even when it has a configuration in which an intermediate transfer belt is held at two positions, i.e., a position where it transfers an image from an image carrying body and a position where it is spaced from the image carrying body and pulled out and in which a secondary transfer portion has a position where it transfers an image on to a recording material and a position where it is pulled out.
The present invention also provides an image forming apparatus in which an operating force for moving the positions of an intermediate transfer belt and a secondary transfer portion can be reduced and in which a mechanism for moving the positions of the intermediate transfer belt and the secondary transfer portion can be simplified.
In order to solve the above problems, according to a first aspect of the invention, an image forming apparatus has a configuration in which there is provided plural image carrying bodies which form visible images using charged colorants in colors different from each other, a belt-shaped intermediate transfer body to which primary transfer of the visible images formed by the plural image carrying bodies is carried out and which circulates with the visible images formed of the charged colorant carried thereon, a secondary transfer member which transfers the visible images transferred onto the belt-shaped intermediate transfer belt to a recording material at a time, a belt module which supports the belt-shaped intermediate transfer body such that it can circulate and a secondary transfer module which supports the secondary transfer member such that it is urged into contact with or close to the belt-shaped intermediate transfer body supported by the belt module and a retracting unit which retracts the belt module along with the secondary transfer module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies.
According to a second aspect of the invention, an image forming apparatus according to the first aspect has a configuration including a first retracting unit which retracts the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies and a second retracting unit which retracts the secondary transfer module such that a secondary transfer member is spaced from the position in contact with or close to the belt-shaped intermediate transfer body.
Further, according to a third aspect of the invention, an image forming apparatus according to the first or second aspect has a configuration including a first pull-out unit which pulls out the belt module from the body of the image forming apparatus and a second pull-out unit which pulls out the secondary transfer module from the body of the image forming apparatus.
Furthermore, according to a fourth aspect of the invention, an image forming apparatus according to the second or third aspect has a configuration in which the first retracting unit retracts the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies after the secondary transfer module is retracted by the second retracting unit such that it is spaced from the belt-shaped intermediate transfer body.
Further, according to a fifth aspect of the invention, an image forming apparatus according to the fourth aspect has a configuration including an erroneous operation preventing unit which prevents the operation of the first retracting unit to retract the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies before the secondary transfer module is retracted by the second retracting unit such tat it is spaced from the belt-shaped intermediate transfer body.
Further, according to a sixth aspect of the invention, in an image forming apparatus according to the fifth aspect, the erroneous operation preventing unit is configured to disable the operation of the firs retracting unit to retract the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies unless the secondary transfer module is retracted by the second retracting unit such that it is spaced from the belt-shaped intermediate transfer body.
Furthermore, according to a seventh aspect of the invention, in an image forming apparatus according to the sixth aspect, the erroneous operation preventing unit is constituted by a part of a handle member of the first retracting unit which retracts the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies and a part of the secondary transfer module,
Further, according to an eighth aspect of the invention, an image forming apparatus according to the seventh aspect has a configuration in which the handle member of the first retracting unit is provided in the vicinity of a positioning portion of the belt module.
Further, according to a ninth aspect of the invention, an image forming apparatus according to the seventh or eighth aspect has a configuration in which the handle member of the first retracting unit is normally covered by a protective cover which is not opened and closed by a user.
According to a tenth aspect of the invention, there is provided a configuration including plural image carrying bodies, a belt-shaped intermediate transfer body to which primary transfer of visible images formed by the plural image carrying bodies is carried out and which circulates with the visible images carried thereon, a belt module which supports the belt-shaped intermediate transfer body such that it can be circulate, a secondary transfer module which supports a secondary transfer member such that it is urged into contact with or close to the belt-shaped intermediate transfer body supported by the belt module, a backup roll facing the secondary transfer member with the belt interposed therebetween, which supports the intermediate transfer belt from a back side thereof, an insulated casing which can be attached to and detached from the belt module, which is open at least in a region thereof facing the intermediate transfer belt and which contains and supports the backup roll and a retracting unit which retracts the belt module along with the secondary transfer module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies.
According to an eleventh aspect of the invention, there is provided a configuration including an image carrying body on which a toner image according to image information is formed, an intermediate transfer belt to which primary transfer of the toner image from the image carrying body is carried out, a transfer member which performs secondary transfer of the toner image on to a recording sheet by sandwiching the recording sheet with the intermediate transfer belt and itself, a backup roll provided in a face-to-face relationship with the transfer member with the intermediate transfer belt interposed therebetween, which supports the intermediate transfer belt from a back side thereof and an insulated casing which is open at least in a region thereof facing the intermediate transfer belt and which contains and supports the backup toll.
Finally, according to a twelfth aspect of the invention, there is provided a configuration in which the insulated casing and the backup roll contained in and supported by the insulated casing can be simultaneously attached and detached in the axial direction.
According to the first aspect of the invention, there is provided a configuration including a retracting unit which retracts a belt module along with a secondary transfer module such that a belt-shaped intermediate transfer body is spaced from all of image carrying bodies. As a result, the belt-shaped intermediate transfer belt can be spaced from all of the image carrying bodies without any damage to the belt-shaped intermediate transfer body because the belt module can be retracted by the retracting unit such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies.
According to the second aspect of the invention, there is provided a configuration including a first retracting unit which retracts the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies and a second retracting unit which retracts the second transfer module such that a second transfer member is spaced from a position in contact with or close to the belt-shaped intermediate transfer body. As a result, the first retracting unit can prevent the secondary transfer module from hindering the belt module from spacing the belt-shaped intermediate transfer body from all of the image carrying bodies.
Further, according to the third aspect of the invention, there is provided a configuration including a first pull-out unit which pulls out the belt module from the body of the image forming apparatus and a second pull-out unit which pulls out the secondary transfer module from the body of the image forming apparatus. As a result, the possibility of damage or breakage of the belt-shaped intermediate transfer body can be eliminated even in a configuration in which the intermediate transfer belt is held at two positions, i.e., a position where it transfers images from the image carrying bodies and a position where it is spaced from the image carrying bodies and pulled out and in which the secondary transfer portion has a position where it transfers we images on to a recording material and a position where it is pulled out.
Furthermore, according to the fourth aspect of the invention, the first retracting unit retracts the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies after the secondary transfer module is retracted by the second retracting unit such that it is spaced from the belt-shaped intermediate transfer body. As a result, the first retracting unit can prevent the secondary transfer module from hindering the belt module from spacing the belt-shaped intermediate transfer body from all of the image carrying bodies.
Further, according to the fifth aspect of the invention, there is provided a configuration including an erroneous operation preventing unit which prevents the operation of the first retracting unit to retract the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies before the secondary transfer module is retracted by the second retracting unit such that it is spaced from the belt-shaped intermediate transfer body. As a result, the erroneous operation preventing unit can prevent the first retracting unit from erroneously retracting the belt module first, thereby preventing the belt module from striking against other members to cause damage thereon.
Further, according to the sixth aspect of the invention, there is provided a configuration in which the erroneous operation preventing unit disables the operation of the first retracting unit to retract the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies unless the secondary transfer module is retracted by the second retracting unit such that it is spaced from the belt-shaped intermediate transfer body. As a result, the erroneous operation preventing unit can prevent the first retracting unit from erroneously retracting the belt module first, thereby preventing the belt module from striking against other members to cause damage thereon with improved reliability.
Furthermore, according to the seventh aspect of the invention, there is provided a configuration in which the erroneous operation preventing unit is constituted by a part of a handle member of the first retracting unit which retracts the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies and a part of the secondary transfer module. It is therefore possible to more reliably prevent the belt module from striking against other members to cause damage thereon without a complicated configuration.
Further, according to the eighth aspect of the invention, there is provided a configuration in which the handle member of the first retracting unit is provided in the vicinity of a positioning portion of the belt module. It is therefore possible to reduce an operating force required to move the belt-shaped intermediate transfer body and secondary transfer portion.
Further, according to the ninth aspect of the invention, there is provided a configuration in which the handle member of the first retracting unit is normally covered by a protective cover which is not opened and closed by a user. It is possible to reliably prevent a user from erroneously operating the handle member of the first retracting unit.
According to the tenth, eleventh and twelfth aspects of the invention, since a backup roll is supported by a casing, the casing can be detachable using a rail which is not shown to be replaced easily even if it is worn as a result of rotation.
BRIEF DESCRIPTION OF THE DRAWINGS
A preferred embodiment of the present invention will be described in detail based on the following figures, wherein:
FIG. 1
is a schematic view of an image forming apparatus according to an embodiment of the invention;
FIG. 2
is a configuration diagram of a digital color printer as an image forming apparatus according to the embodiment of the invention;
FIG. 3
is a configuration diagram of a main unit of an image recorder main unit of the digital color printer as an image forming apparatus according to the embodiment of the invention;
FIG. 4
is a front view of a retracting unit of the image forming apparatus according to the embodiment of the invention;
FIG. 5
is a perspective view of the retracting unit;
FIG. 6
is an exploded perspective view of a retracting unit for a belt module;
FIG. 7
is a perspective view of major parts of the retracting unit for the belt module;
FIGS. 8A and 8B
are front views of major parts of the retracting unit for the belt module;
FIG. 9
is a perspective view of major parts of the retracting unit for the belt module;
FIG. 10
is a sectional view of major parts of the retracting unit for the belt module;
FIG. 11
is a sectional view of major parts of the retracting unit for the belt module;
FIG. 12
is a perspective view of a retracting unit for a secondary transfer module;
FIG. 13
is a perspective view of the retracting unit for the secondary transfer module;
FIG. 14
is a perspective view of an erroneous operation preventing unit for the secondary transfer module;
FIG. 15
is a perspective view of a handle stopper;
FIG. 16
is a plan view showing an operation of the handle stopper;
FIG. 17
is a plan view showing the operation of the handle stopper;
FIG. 18
is a front view showing the operation of the handle stopper;
FIGS. 19A and 19B
are perspective views of a locking unit;
FIGS. 20A and 20B
perspective views of the locking unit;
FIGS. 21A and 21B
illustrate an operation of the locking unit;
FIG. 22
is a perspective view of the locking unit as viewed from the rear side thereof;
FIGS. 23A
,
23
B and
23
C are perspective views of a handle folding mechanism;
FIG. 24
is a side view of the handle folding mechanism;
FIG. 25
is a perspective view of an image recorder main unit showing the appearance thereof;
FIG. 26
is a perspective view of an image recorder main unit showing the appearance thereof;
FIG. 27
is a configuration diagram of an image forming apparatus according to the related art;
FIG. 28
is a configuration diagram of the image forming apparatus according to the related art;
FIG. 29
is a configuration diagram of the image forming apparatus according to the related art;
FIG. 30
is a configuration diagram of a major part of the image forming apparatus according to the related art; and
FIG. 31
is a sectional view of a casing containing a backup roll.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
A preferred embodiment of the invention will now be described with reference to the drawings.
FIG. 1
shows an image forming apparatus according to an embodiment of the present invention. In the figure, there is provided plural image carrying bodies
01
A,
01
B,
01
C and
01
D which form visible images using charged colorants in colors different from each other, a belt-shaped intermediate transfer body
02
to which primary transfer of the visible images formed by the plural image carrying bodies
01
A,
01
B,
01
C and
01
D is carried out and which circulates with the visible images formed of the charged colorant carried thereon, a secondary transfer member
03
which transfers the visible images transferred on to the belt-shaped intermediate transfer body
02
to a recording material at a time, a belt module
04
which supports the belt-shaped intermediate transfer body
02
such that it can circulate and a secondary transfer module
06
which supports the secondary transfer member
03
such that it is urged into contact with or close to the belt-shaped intermediate transfer body
02
supported by the belt module
04
and in which there is provided a retracting unit
07
which retracts the belt module
04
along with the secondary transfer module
06
such that the belt-shaped intermediate transfer body
02
is spaced from all of the image carrying bodies
01
A,
01
B,
01
C and
01
D.
FIG. 2
shows a tandem type digital color printer as an image forming apparatus according to the embodiment of the invention.
As shown in
FIG. 2
, the tandem type digital color printer has an image recorder main unit
1
, a paper feeding device
2
provided on one side (left side in
FIG. 2
) of the image recorder main unit
1
for feeding recording paper as a recording material in a predetermined size to the image recorder main unit
1
, an image input terminal
3
placed on top of the paper feeding device
2
, a user interface
4
provided across top portions of the paper feeding device
2
and image recorder main unit
1
, having a display screen for operations such as setting conditions for an image forming operation and a paper discharge device
5
provided on the other side (right side in
FIG. 2
) of the image recorder main unit
1
for discharging recording paper with images thereon formed in the image recorder main unit
1
after performing a post process such as removing a curl of the recording paper as needed.
FIG. 3
shows the image recorder main unit
1
of the tandem type digital color printer.
For example, image data of an original read by the above-described image input terminal
3
are input to the image recorder main unit
1
. The image recorder main unit
1
is connected to a host computer such as a personal computer which is not shown through a network such as a LAN as needed, and image data are sent to the same from the host computer or the like.
As shown in
FIG. 2
, the image input terminal
3
has a configuration in which an original (not shown) placed on a platen glass
6
is illuminated by a light source; an image of light reflected by the original is scanned and exposed on an image reading element
8
constituted by a CCD or the like through a reducing optical system
7
constituted by plural mirrors and an imaging lens; and the image reading element
8
reads an image of light reflected by colorants on the original in a predetermined dot density (for example, 16 dots/mm).
The image of light reflected by colorants on the original read by the image input terminal
3
is sent to an image processing device (not shown) as original reflectivity data in three colors i.e., red, green and blue (having eight bits each), and the image processing device performs predetermined image processes such as correction of shading, correction of misalignment, conversion of the brightness and color space, gamma correction, frame elimination, edition of colors and movement on the reflectivity data of the original.
The image data which have been subjected to the predetermined image processes at the image processing device as described above are converted into original colorant tone data of four colors, i.e., yellow (Y), magenta (M), cyan (C) and black (BK) (having eight bits each) and are output to an image output device
10
disposed in the image recorder main unit
1
.
As shown in
FIG. 3
, the image output device
10
has four image forming units
11
Y,
11
M,
11
C and
11
K associated with yellow (Y), magenta (M), cyan (C) and black (BK), and the four image forming units
11
Y,
11
M,
11
C and
11
K are horizontally provided in the image recorder main unit
1
in parallel at constant intervals.
All of the four image forming units
11
Y,
11
M,
11
C and
11
K have the same configuration and are generally constituted by a photosensitive drum
12
as the image carrying body rotating at a predetermined speed in the direction indicated by the arrow, a scorotron
13
as a primary charging device for uniformly charging a surface of the photosensitive drum
12
, an ROS (raster output scanner)
14
as an image exposure unit for exposing an image associated with a predetermined color on the surface of the photosensitive drum
12
to form an electrostatic latent image, a developing device
15
for developing the latent image formed on the photosensitive drum
12
with a toner in the predetermined color and a cleaning device
16
for removing untransferred toner remaining on the photosensitive drum
12
,
In the image output device
10
, as shown in
FIG. 3
, original colorant tone data of four colors yellow (Y), magenta (M), cyan (C) and black (BK) (having eight bits each) output by the image processing device are sent to the ROSs
14
Y,
14
M,
14
C and
14
K of the image forming units
11
Y,
11
M,
11
C and
11
K for yellow (Y), magenta (M), cyan (C) and black (BK) respectively, and the ROSs
14
Y,
14
M,
14
C and
14
K perform image exposure with laser beams LB according to the original colorant tone data of the predetermined colors.
In the ROSs
14
Y,
14
M,
14
C and
14
K, as shown in
FIG. 3
, semiconductor lasers
17
are modulated according to the original colorant tone data, and the semiconductor lasers
17
emit laser beams LB according to the tone data. The laser beams LB emitted by the semiconductor lasers
17
are polarized and scanned by rotating polyhedral lenses
20
through reflecting mirrors
18
and
19
and are scanned again to expose the photosensitive drums
12
through the reflecting mirrors
19
and plural reflecting mirrors
21
and
22
.
As described above, the image processing device sequentially outputs image data of the respective colors to the ROSs
14
Y,
14
M,
14
C and
14
K of the respective image forming units
11
Y,
11
M,
11
C and
11
K for yellow (Y), magenta (M), cyan (C) and black (K), and the ROSs
14
Y,
14
M,
14
C and
14
K scan laser beams LB modulated according to the image data to expose the surfaces of the respective photosensitive drums
12
Y,
12
M,
12
C and
12
K, thereby forming electrostatic latent images. The electrostatic latent images formed on the photosensitive drums
12
Y,
12
M,
12
C and
12
K are developed into toner images in yellow (Y), magenta (M), cyan (C) and black (K) by respective developing devices
15
. Reference number
9
in
FIGS. 2 and 3
represents a toner cartridge box which contains toner cartridges for supplying toners in predetermined colors to the developing devices
15
.
Toner images in yellow (Y), magenta (M), cyan (C) and black (K) sequentially formed on the photosensitive drums
12
of the image forming units
11
Y,
11
M,
11
C and
11
K are transferred by primary transfer rolls
26
Y,
26
M,
26
C and
26
K on a multiplex basis on to an intermediate transfer belt
25
as a belt-shaped intermediate transfer body provided under the image forming units
11
Y,
11
M,
11
C and
11
K. The intermediate transfer belt
25
is stretched at a constant tension between a driving roll
27
, a driven roll
28
, a tension roll
29
, a backup roll
30
for secondary transfer and an idle roll
31
and is driven for circulation at a predetermined speed in the direction indicated by the arrow by the driving roll
27
which is driven for rotation by a dedicated driving motor (not shown) having excellent constant speed properties. As the intermediate transfer belt
25
, for example, a part may be used which is formed like an endless belt by forming a synthetic resin film having flexibility such as polyimide in a belt-like configuration and by connecting both ends of the synthetic resin film formed in a belt-like configuration by means of welding or the like.
The toner images in yellow (Y), magenta (M), cyan (C) and black (K) transferred on a multiplex basis on to the intermediate transfer belt
25
are subjected to secondary transfer on to recording paper
33
as a recording material using a pressure or an electrostatic force performed by a secondary transfer roll
32
which is urged against the backup roll
30
with the intermediate transfer belt
25
interposed therebetween, and the recording paper
33
having the toner images in the respective colors transferred thereon is transported to a fixing device
36
by a pair of paper-absorbing transport belts
34
and
35
. The recording paper
33
having the toner images in the respective colors transferred thereon is subjected to a fixing process at the fixing device
36
utilizing heat and pressure and is discharged on to a discharge tray
37
through a paper discharge device
5
provided outside the image recorder main unit
1
as shown in
FIG. 2
in the case of single-side printing.
As shown in
FIG. 2
, recording paper
33
in a predetermined size is fed by a paper feed roller
41
from any of plural paper cassettes
38
,
39
and
40
of the paper feeding device
2
provided on one side (left side in
FIG. 2
) of the image recorder main unit
1
and is transported into the image recorder main unit
1
through a paper feeding path
43
having a pair of paper transport rollers
42
. The recording paper
33
transported into the image recorder main unit
1
is transported to a registration roller
46
through a paper transport path
45
having plural pairs of paper transport rollers
44
and is then temporarily stopped there. The recording paper
33
is sent to a position for secondary transfer when the backup roll
30
and secondary transfer roll
32
are urged against each other on the intermediate transfer belt
25
by the registration roller
46
which is driven for rotation at predetermined timing in synchronism with the toner images transferred on to the intermediate transfer belt
25
.
When color images are to be recorded on both sides of recording paper
33
in the image recorder main unit
1
, the transporting direction of recording paper
33
having an image recorded on one side thereof is shifted downward by a paper- inverting transport member
47
provided at a paper discharge portion of the image recorder main unit
1
instead of discharging the paper on to the discharge tray
37
as it is through the paper discharge device
5
. The recording paper
33
having an image recorded on one side thereof is transported to a paper inverting path
48
provided at a lower end of the paper discharge device
5
by the paper-inverting transport member
47
and is temporarily stopped there. The recording paper
33
is then transported back into the image recorder main unit
1
with the transporting direction thereof inverted and is transported into the paper feeding device
2
through a paper-inverting transport path
50
having plural pairs of paper transport rollers
49
provided at the bottom of the image recorder main unit
1
. Thereafter, the recording paper
33
having an image recorded on one side thereof is transported through a paper-inverting transport path
51
provided in the paper feeding device
2
to be transported again to the position for secondary transfer on the intermediate transfer belt
25
at predetermined timing through the paper transport path
45
having the plural pairs of paper transport rollers
44
and the registration roller
46
similarly to normal recording paper
33
with the other side thereof facing upward. Then, an image is recorded on the other side of the recording paper
33
. The recording paper
33
having color images recorded on both sides thereof is discharged on to the discharge tray
37
through the paper discharge device
5
, and this terminates the double-side color image recording process.
When a monochromatic image is formed in the tandem type digital color printer having the above-described configuration, an unfixed toner image T which has been subjected to primary transfer on to the intermediate transfer belt
25
is immediately subjected to secondary transfer on to recording paper
33
. When a color image is formed by overlapping toner images T in plural colors, a step is performed to sequentially form toner images T in predetermined colors on the photosensitive drums
12
Y,
12
M,
12
C and
12
K and to perform primary transfer of the toner images T on to the intermediate transfer belt
25
on a multiplex basis.
For example, when a full-color image is to be formed by overlapping toner images T in four colors, i.e., yellow (Y), magenta (M), cyan (C) and black (BK), toner images T in yellow (Y), magenta (M), cyan (C) and black (BK) are sequentially formed on the photosensitive drums
12
Y,
12
M,
12
C and
12
K, and the toner images in four colors are sequentially subjected to primary transfer on to the intermediate transfer belt
25
in an overlapping relationship.
The intermediate transfer belt
25
rotates in a cycle in synchronism with the photosensitive drums
12
with an unfixed toner image T in yellow which has been first subjected to the primary transfer retained thereon, and unfixed toner images T in magenta, cyan and black are sequentially transferred in an overlapping relationship with the unfixed toner image T in yellow in positions on the intermediate transfer belt
25
determined by a position detecting sensor which is not shown.
The unfixed toner images T thus subjected to primary transfer to the intermediate transfer belt
25
are transported to the position for secondary transfer facing the transporting path of recording paper
33
as a result of the rotation of the intermediate transfer belt
25
.
As described above, the recording paper
33
is fed by the feed roll
41
from a predetermined one of the paper cassettes
38
,
39
and
40
, transported to the registration roller
46
by the transport roll
42
, and supplied to a nip between the secondary transfer roll
32
and intermediate transfer belt
25
at predetermined timing by the registration roller
46
.
The backup roll
30
serving as a counter electrode for the secondary transfer roll
32
is provided on the side of the back surface of intermediate transfer belt
25
in the position for secondary transfer. In the position for secondary transfer, the semiconductive secondary transfer roll
32
is urged into contact with the intermediate transfer belt
25
at predetermined timing to apply a voltage having the polarity opposite to the polarity with which the toner is charged to the backup roll
30
, which causes electrostatic secondary transfer of the unfixed toner images T transferred to the intermediate transfer belt
25
on to the recording paper
33
in the position for secondary transfer.
In this embodiment, instead of directly applying a voltage with the polarity opposite to the charging polarity of the toner to the secondary transfer roll
32
, a configuration is employed in which a bias roll (not shown) applies a voltage having the same polarity as the charging polarity of the toner to the backup roll
30
urged into contact with the secondary transfer roll
32
with the intermediate transfer belt
25
interposed through a high voltage source for a transfer bias as transfer bias voltage applying unit. However, a configuration may obviously be employed in which a voltage having the same polarity as the charging polarity of the toner is directly applied to the secondary transfer roll
32
.
The recording paper
33
having unfixed toner images T transferred thereon is peeled off from the intermediate transfer belt
25
and fed to the fixing device
36
by an electrode member
55
, a guide plate
56
and the sport belts
34
and
35
provided downstream of the secondary transfer portion to perform a fixing process on the unfixed toner images T.
When the secondary transfer of the unfixed toner images T is completed, residual toner on the intermediate transfer belt
25
is removed by a cleaner for the intermediate transfer belt which is not showy.
The intermediate transfer belt
25
used here is obtained by adding an appropriate amount of an antistatic agent such as carbon black to a synthetic resin such as polyimide, polycarbonate, polyester or polypropylene or any of various kinds of rubber and is formed such that it has volume resistivity in the range from 10
9
to 10
12
Ω·cm. For example, the thickness of the intermediate transfer belt
25
is set at 0.1 mm. The circumference of the intermediate transfer belt
25
is set at an integral multiple (e.g., eight times) of the circumference of the photosensitive drum
12
.
The secondary transfer roll
32
and the cleaner for the intermediate transfer belt are disposed such that they can be put into contact with and spaced from the intermediate transfer belt
25
. When a color image is to be formed, at least the cleaner for the intermediate transfer belt is spaced from the intermediate transfer belt
25
until the unfixed toner image T of the last color is subjected to primary transfer on to the intermediate transfer belt
25
.
The secondary transfer roll
32
has a surface layer constituted by a tube made of urethane rubber in which carbon is dispersed and an internal layer made of foam urbane rubber in which carbon is dispersed. The surface of the secondary transfer roll
32
is coated with fluorine. The secondary transfer roll
32
is set at volume resistivity in the range from 10
3
to 10
10
Ω·cm and is formed to have a roll diameter φ of 28 mm. The hardness of the same is set at, for example, 30° (ASKER C.).
The backup roll
30
has a surface layer constituted by rubber tube obtained by blending EPDM and NBR in which carbon is dispersed and an internal layer made of EPDM rubber. It has surface resistivity in the range from 10
7
to 10
10
Ω/□ and is formed to have a roll diameter φ of 28 mm. The hardness of the same is set at, for example, 70° (ASKER C.).
The electrode member
55
provided downstream of the nip of the position for secondary transfer is a conductive sheet-like member which is preferably a metal plate. In this embodiment, a sheet of stainless steel is used which has a thickness of 0.5 mm and which has a needle-like feature on the side thereof toward the recording paper
33
. The end of the electrode member
55
toward the region for secondary transfer is biased by 1 mm toward the secondary transfer roll
32
from a line defined by the nip between the backup roll
30
and secondary transfer roll
32
and is 7 mm apart from the exit of the nip.
A tandem type digital color printer according to this embodiment has a belt module which supports a belt-shaped intermediate transfer body such that it can circulate and a secondary transfer module which supports a secondary transfer roll such that it is urged against an opposite roll supporting the belt-shaped intermediate transfer body and has a configuration including a retracting unit which retracts the belt module along with the secondary transfer module such that the belt-shaped intermediate transfer body is spaced from all of image carrying bodies.
Further, according to the embodiment, the belt module has a configuration including a first retracting unit which retracts the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies and a second retracting unit which retracts the secondary transfer module such that the secondary transfer roll is spaced from the opposite roll.
FIGS. 4 and 5
show the belt module for supporting the intermediate transfer belt such that it can circulate.
In
FIGS. 4 and 5
, reference number
60
represents the belt module for supporting the intermediate transfer belt
25
such that it can circulate. As shown in
FIG. 6
, the belt module
60
has a front-side frame
61
and a rear-side frame
62
to which a driving roll
27
for supporting the intermediate transfer belt
25
such that it can circulate, a driven roll
28
, a tension roll
29
, a backup roll
30
for secondary transfer and an idle roll
31
are rotatably attached. The belt module
60
is attached to a holding fame
63
in the form of a rectangular frame body, for holding the belt module
60
such that it can be elevated and such that it can be pulled out from the image recorder main unit
1
.
A first retracting unit
64
is provided on the belt module
60
and holding frame
63
for moving the belt module
60
up and down to retract the same such that the intermediate transfer belt
25
is spaced from all of the photosensitive drums
12
Y,
12
M,
12
C and
12
K. The retracting unit
64
has four elevating rods
65
in total two each of which are respectively attached to the exterior of the front frame
61
and rear frame
62
of the belt module
60
at a predetermined interval in the horizontal direction. As shown in
FIG. 7
, the four elevating rods
65
are elastically supported in recesses
67
provided on elevating members
66
through elastic members
68
constituted by coil springs or the like. As shown in
FIGS. 8A and 8B
, the elevating members
66
are elevatably attached to the holding frame
63
in positions of the belt module
60
associated with the elevating rods
65
. As shown in
FIGS. 4 and 5
, the elevating members
66
are configured such that they are moved upward or downward as described below by first handles
69
as first handle members provided on the front side of the holding frame
63
.
As shown in
FIG. 6
, rotary shafts
70
rotatably provided on both of the left and right sides of the holding frame
63
are attached to the first handles
69
As shown in
FIGS. 8A
,
8
B and
9
, eccentric cams
71
for moving the elevating members
66
upward or downward are fixed on both ends of the rotary shafts
70
in the axial direction thereof. The eccentric cams
71
are formed with grooves
72
having a radius which gradually increases, and shaft members
73
for elevation secured to the elevating members
66
are fitted into the grooves
72
.
As shown in
FIGS. 4
,
5
and
6
, with the first retracting unit
64
, the rotary shafts
70
to which the first handles
69
are attached are rotated by rotating the first handles
69
attached to the holding frame
63
in the directions indicated by the arrows. Then, as shown in
FIG. 8A
, the eccentric cams
71
secured to the rotary shafts
70
rotate as a result of the rotation of the rotary shafts
70
to move the elevating members
66
downward through the shaft members
73
for elevation fitted into the grooves
72
on the eccentric cams
71
. The belt module
60
elastically held at the elevating members
66
through the coil springs
68
moves downward along with the elevating members
66
and, as shown in
FIG. 10
, the belt module
60
is retracted such that the intermediate transfer belt
25
supported by the belt module
60
is retracted from all of the photosensitive drums
12
Y,
12
M,
12
C and
12
K.
As shown in
FIGS. 4
,
5
and
6
, with the first elevating unit
64
, the rotary shafts
70
to which the first handles
69
are attached are rotated by rotating the first handles
69
attached to the holding frame
63
in the opposite directions. Then, as shown in
FIG. 8B
, the eccentric cams
71
secured to the rotary shafts
70
rotate as a result of the rotation of the rotary shafts
70
to move the elevating members
66
upward through the shaft members
73
for elevation fitted into the grooves
72
on the eccentric cams
71
. The belt module
60
elastically held at the elevating members
66
through the coil springs
68
moves upward along with the elevating members
66
and, as shown in
FIG. 11
, the belt module
60
is set such that the intermediate transfer belt
25
supported by the belt module
60
is put into contact with all of the photosensitive drums
12
Y,
12
M,
12
C and
12
K.
Reference numbers
78
and
79
in
FIGS. 10 and 11
respectively represent a projection and a recess for positioning the belt module
60
in a predetermined position when the belt module
60
is elevated.
As shown in
FIGS. 4 and 5
, auxiliary handles
75
are coupled to the first handles
69
through links
74
to provide a configuration in which the auxiliary handles
75
are rotated in the same direction as that of the first handles
69
when the first handles
69
are rotated. The first handles
69
and auxiliary handles
75
abut against the ends of the photosensitive drums
12
Y,
12
M,
12
C and
12
K when the photosensitive drums
12
Y,
12
M,
12
C and
12
K are moved toward this side in the axial direction thereof to prevent photosensitive drums
12
Y,
12
M,
12
C and
12
K from being removed inadvertently. The first handles
69
and auxiliary handles
75
are configured such that they are moved to positions where the photosensitive drums
12
Y,
12
M,
12
C and
12
K can be removed by rotating them to lower the belt module
60
.
As shown in
FIGS. 5 and 6
, the holding frame
63
to which the belt module
60
is attached can be pulled out from the image recorder main unit
1
using slide rails
77
as a first pull-out unit provided on both ends thereof.
This embodiment of the invention has a configuration including a secondary transfer module which supports the secondary transfer roll in contact with the opposite roll supporting the belt-shaped intermediate transfer body, a second retracting unit which retracts the secondary transfer module such that the secondary transfer roll is retracted from the opposite roll and a second pullout unit which pulls out the secondary transfer module from the image recorder main unit.
Specifically, as shown in
FIG. 12
, the embodiment has a secondary transfer module
80
which supports the secondary transfer roll
32
in contact with the backup roll
30
supporting the intermediate transfer belt
25
, and the secondary transfer module
80
can be retracted by a second retracting unit
81
such that the secondary transfer roll
32
is spaced from the backup roll
30
. As shown in
FIG. 12
, the secondary transfer module
80
is attached to a slide structure
53
slidably attached to the image recorder main unit
1
such that it can rotate about a rotary shaft
82
.
As shown in
FIG. 13
, the slide structure
53
has a bottom frame
52
to which the secondary transfer module
80
, the paper transporting roller pairs and the paper-absorbing transport belts
34
and
35
as paper transport members, the fixing device
36
and the paper-inverting transport member
47
are attached. The bottom frame
52
is attached to a frame
55
of the image recorder main unit
1
such that it can slide horizontally at the front side of the image recorder main unit
1
on three rails
56
as the second pull-out unit disposed horizontally.
As shown in
FIG. 13
, a second handle
83
which is a handle member of the second retracting unit
81
is rotatably provided on the front side of the bottom frame
52
of the slide structure
53
in a position shifted toward the left side thereof from the center to retract the secondary transfer module
80
such that the secondary transfer roll
32
is spaced from the backup roll
30
. The second handle
83
also allows operations such as pulling out the slide structure
53
and pushing it into a predetermined position. The second handle
83
is coupled to a handle shaft
84
extending between the front and further sides of the bottom frame
52
through a link member
85
. The handle shaft
84
to which the second handle
83
is coupled is rotatably attached to the bottom frame
52
through bearing plates
86
and
87
erected on the front and further ends of the bottom frame
52
, respectively. As shown in
FIG. 13
, an arm
88
for moving the secondary transfer module
80
upward or downward is secured to the further end of the handle shaft
84
. The arm
88
is operated for rotation along with the second handle
83
through the handle shaft
84
and is normally stopped with the second handle
83
rotated at 90 degrees clockwise in which state the arm
88
moves the secondary transfer module
80
upward to urge the secondary transfer roll
32
supported by the secondary transfer module
80
against the backup roll
30
. When the secondary transfer roll
32
is to be spaced from the backup roll
30
, as shown in
FIG. 13
, the second handle
83
is erected by stopping it after rotating it 90 degrees counterclockwise to allow the arm
88
to lower the secondary transfer module
80
.
Furthermore, the embodiment has a configuration in which the first retracting unit retracts the belt module such that the belt-shaped intermediate body is spaced from all of the image carrying bodies after the secondary transfer module is retracted by the second retracting unit such that it is spaced from the backup roll.
Further, the embodiment has a configuration including an erroneous operation preventing unit for preventing the operation of the first retracting unit to retract the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies before the secondary transfer module is retracted by the second transfer roll such that it is spaced from the backup roll.
Specifically, as shown in
FIGS. 4
,
5
and
14
, an abutting member
90
as an erroneous operation preventing unit
89
is attached to the upper left end of the front side of the secondary transfer module
80
. Lower ends
75
a
of the auxiliary handles
75
of the first retracting unit
64
that form a part of the erroneous operation preventing unit
89
abut the abutting member
90
of the secondary transfer module
80
.
With the erroneous operation preventing unit
89
, when the operation of the first retracting unit
64
to retract the belt module
80
such that the intermediate transfer belt
25
is spaced from all of the photosensitive drums
12
is attempted before the secondary transfer module
80
is retracted such that the secondary transfer roll
32
is spaced from the backup roll
30
, the lower ends
75
a of the auxiliary handles
75
of the first retracting unit
64
abut against the abutting members
90
of the secondary transfer module
80
. Therefore, the operation of the first retracting unit
64
to retract the belt module
80
such that the intermediate transfer belt
25
is spaced from all of the photosensitive drums
12
is inhibited before the secondary transfer module
80
is retracted such that the secondary transfer roll
32
is spaced from the backup roll
30
.
The rotation of the second handle
83
is normally restricted by a handle stopper
91
as a handle restricting unit for restricting the rotation of the second handle
83
. The handle stopper
91
is provided at the further end of the handle shaft
84
. While the handle stopper
91
normally restricts the rotation of the second handle
83
to fix the second handle
83
in a non-rotating state, it is configured to enable the rotation of the second handle
83
when the slide structure
53
is pushed into a predetermined position inside the image recorder main unit
1
.
Specifically, as shown in
FIG. 15
, the handle stopper
91
has a stopper member
92
, and the stopper member
92
is attached to a support plate
93
such that it can rotate in the horizontal direction about a rotary shaft
94
. The support plate
93
is attached to the bearing plate
87
provided on the further side of the bottom frame
52
. The stopper member
92
is urged by a spring
95
for rotation in the direction indicated by the arrow and is normally stopped in a state in which an abutting portion
96
of the stopper member
92
abuts against an abutting portion
97
of the support plate
93
as shown in FIG.
16
. In this state, as shown in
FIGS. 16 and 18
, a first roller
98
provided on the stopper member
92
to prevent the second handle
83
from rotating abuts against a block
99
securely attached to the further end of the handle shaft
84
to prevent the second handle
83
from rotating. The second handle
83
is set such that the block
99
attached to the handle shaft
84
has a play of about 15 degrees before it abuts against the first roller
98
.
When the second handle
83
is operated to push the slide structure
53
into the predetermined position in the image recorder main unit
1
, a second roller
100
of the stopper member
92
of the handle stopper
91
rotates in abutment against a frame metal plate
101
on the rear side of the image recorder main unit
1
as shown in FIG.
17
and stops with the stopper member
92
rotated clockwise (in
FIG. 17
) at a predetermined angle. In this state, as shown in
FIG. 17
, the first roller
98
for restricting the handle of the stopper member
92
is out of the position to restrict the rotation of the block
99
provided on the handle shaft
84
, and the rotation of the second handle
83
is therefore permitted.
While the handle stopper
91
normally restricts the rotation of the second handle
83
to fix the second handle
83
in a non-rotating state as described above, it is configured to enable the operation of the second handle
83
when the slide structure
52
is pushed into the predetermined position in the image recorder main unit
1
.
Further, in the embodiment, locking units
102
and
103
are provided on both of the left and right ends on the further side of the bottom frame
52
of the slide structure
53
as shown in
FIG. 13
to allow the slide structure
53
to be positioned and secured in a fixed position in the image recorder main unit
1
by rotating the second handle
83
to a first position.
As shown in
FIG. 19A
, the left-side locking unit
102
among the locking units
102
and
103
has a fixing rod
16
which is attached to a support frame
104
secured to the left end of the further side of the bottom frame
52
such that it can rotate about a rotary shaft
105
. A roller
107
is rotatably provided on the fixing rod
106
such that it rotates along a fixing member
120
to be described later provided on the frame
55
of the image recorder main unit
1
. A pulley
108
for rotating the fixing rod
106
is attached to one end of the rotary shaft
105
, and the pulley
108
is coupled to a driving pulley
110
securely attached to the further end of the handle shaft
84
through a wire
109
, as shown in
FIGS. 19A
,
19
B and
22
. In this embodiment, since the pulley
110
is configured such that it rotates only at about 90 degrees, the wire
109
rotating the pulley
108
is secured to the pulley
108
.
As shown in
FIG. 20A
, the right-side locking unit
103
among the locking units
102
and
103
has a fixing rod
113
which is attached to a support frame
111
secured to the right end of the further side of the bottom frame
52
such that it can rotate about a rotary shaft
112
. A roller
114
is rotatably provided on the fixing rod
113
such that it rotates along a fixing member
121
to be described later provided on the frame
55
of the image recorder main unit
1
. A pulley
115
for rotating the fixing rod
113
is attached to one end of the rotary shaft
112
, and the pulley
115
is coupled to the driving pulley
110
securely attached to the further end of the handle shaft
84
through a wire
116
, as shown in
FIGS. 20A
,
20
B and
22
. Since the pulley
115
is also configured such that it rotates only at about 90 degrees like the above-described pulley
108
, the wire
116
rotating the pulley
115
is secured to the pulley
115
.
With the left and right locking units
102
and
103
, the driving pulley
110
attached to the second handle
83
through the handle shaft
84
is rotated by rotating the second handle
83
from an erected state clockwise to a predetermined position which is a first position. Then, as shown in
FIGS. 19B and 21A
, the left-side fixing rod
106
among the fixing rods
106
and
113
coupled to the driving pulley
110
through the wires
109
and
116
and the pulleys
108
and
115
rotates clockwise to enter an erected state and abuts against a rear surface
120
a
of a fixing member
120
attached to the frame
55
of the image recorder main unit
1
as shown in
FIG. 13
to position and secure the image recorder main unit
1
in a predetermined fixed position. As shown in
FIGS. 20B and 21B
, the right-side fixing rod
113
rotates clockwise to enter a horizontally oriented state and abuts against a rear surface
121
a
of a fixing member
121
attached to the frame
55
of the image recorder main unit
1
as shown in
FIG. 13
to position and secure the image recorder main unit
1
in a predetermined fixed position.
As shown in
FIG. 21A
, the fixing rod
106
of the left-side locking unit
102
among the locking units
102
and
103
provided on the slide structure
53
side is configured such that it is guided by a handle restricting guide portion
122
formed by horizontally bending the lower end of the fixing member
120
toward the front side before it is anchored on the side of the rear surface
120
a
of the fixing member
120
on the image recorder main unit
1
. Therefore, when the second handle
83
is operated to push the slide structure
53
close to the predetermined position in the image recorder main unit
1
, since the fixing rod
106
provided on the slide structure
53
abuts against the handle restricting guide portion
122
of the fixing member
120
provided on the image recorder main unit
1
, the fixing rod
106
can not rotate any more even if the handle stopper
91
is released in this state, which consequently restricts the rotation of the second handle
83
. At this time, the fixing rods
106
and
113
can smoothly move along the handle restricting guide portion
122
, and the rollers
107
and
114
are rotatably provided on the fixing rods
106
and
113
as described above to allow them to rotate smoothly along the rear surfaces
120
a
and
121
a
of the fixing members
120
and
121
.
Further, the embodiment has a configuration in which the handle member can be folded only after the locking unit is locked using the second handle member.
Specifically, in this embodiment, when the second handle
83
is rotated 90 degrees clockwise as shown in
FIG. 23A
, a roller
125
rotatably attached to a bottom surface of the second handle
83
is horizontally oriented as a result of the rotation of the second handle
83
, and the roller
125
is now movable along a semicircular metal regulating plate
126
for guidance as shown in FIG.
24
. Until this state is established, the regulating plate
126
provided on one side of the second handle
83
at the base thereof abuts against a guard member
127
provided in front of the bearing plate
86
for rotatably supporting the handle
83
to disallow the handle
83
to be folded. Therefore, when the handle is folded upward while it is rotated 90 degrees clockwise as shown in
FIGS. 23A
,
23
B and
23
C, the roller
125
located at a side of the handle
83
rotates along the regulating plate
126
, and the folding operation is completed when the handle is stopped in a state in which it is erected at 90 degrees.
In this embodiment, as shown in
FIGS. 25 and 26
, when front covers
130
and
131
of the image recorder main unit
1
are opened, only the second handle
83
which is the second retracting unit
81
is exposed. The belt module
60
, secondary transfer module
80
and the like arc covered by protective covers
132
and
133
to prevent a user from operating the first retracting unit
64
and the like by mistake.
In a digital color copier according to the embodiment having a configuration as described above which is a so-called tandem type image forming apparatus having plural image carrying bodies and an intermediate transfer belt, it is possible as described below to space the intermediate transfer belt from the image carrying bodies without causing any damage on the intermediate transfer belt.
In a digital color copier according to the embodiment, as described below, there is no possibility of damage on an intermediate transfer belt or the apparatus even when the intermediate transfer belt is held at two positions, i.e., a position where it transfers image from image carrying bodies and a position where it is spaced from the image carrying bodies and pulled out and a secondary transfer portion has a position where it transfers an image on to a recording material and a position where it is pulled out
Further, in a digital color copier according to the embodiment, as described below, an operating force required to move the positions of an intermediate transfer belt and a secondary transfer portion can be reduced, and a mechanism for moving the positions of the intermediate transfer belt and secondary transfer portion can be simplified.
Specifically, as shown in
FIGS. 2 and 3
, in an image recorder main unit
1
of a digital color printer according to the embodiment, an intermediate transfer belt
25
must be retracted along with a secondary transfer module
80
such that it is spaced from all of photosensitive drums
12
K,
12
Y,
12
M and
12
C in the case of replacement or maintenance of the intermediate transfer belt
25
, replacement of the photosensitive drums
12
K,
12
Y,
12
M and
12
C or maintenance of members in the neighborhood of the same.
An image recorder main unit
1
of a digital color printer according to the embodiment has a paper transport path
45
for transporting recording paper
33
on which an image is recorded, paper-absorbing transport belts
34
and
35
, a fixing device
36
, a paper-inverting transport member
47
and a paper-inverting transport path
50
, and a trouble so-called “jam” associated with transportation of the recording paper
33
may occur, i.e., the recording paper
33
may be caught in the paper transport paths. The secondary transfer module
80
must be retracted in order to remove the jamming recording paper
33
.
Specifically, in this embodiment, the front doors
130
and
131
of the image recorder main unit
1
of the digital color printer are opened, and the second handle
83
which is the second retracting unit
81
is operated in the reverse way that follows
FIGS. 23C
,
23
B and then
23
A to pull up the second handle
83
. The second handle
83
is then operated to rotate it 90 degrees counterclockwise.
Then, the arm secured to the handle shaft
84
to which the second handle
83
is attached is similarly rotated 90 degrees counterclockwise as shown in
FIG. 13
, which moves the secondary transfer module
80
downward to space the secondary transfer roll
32
from the backup roll
30
.
In this state, the locking units
102
and
103
of the slide structure
53
are released to allow the slide structure
53
to be pulled out in front of the image recorder main unit
1
.
Next, the protective covers of the image recorder main unit
1
are opened, and the first handles
69
which are the first retracting unit
64
are rotated in the direction indicated by the arrow as shown in
FIGS. 4 and 5
. As a result, the belt module
60
is moved downward to allow the intermediate transfer belt
25
to be retracted such that it is spaced from all of the photosensitive drums
12
K,
12
Y,
12
M and
12
C.
When the first handles
69
which are the first retracting unit
64
are operated in an attempt to lower the belt module
60
before the second transfer module
80
is moved downward with the second handle
83
which is the second retracting unit
81
, as shown in
FIG. 14
, the lower ends
75
a
of the auxiliary handles
75
cooperating with the first handles
69
abut against the abutting members
90
provided on the secondary transfer module
80
. This inhibits the rotation of the first handles
69
, thereby preventing an erroneous operation.
As described above, the above embodiment has a configuration in which the retracting units
64
and
81
for retracting the belt module
60
along with the secondary transfer module
80
such that the intermediate transfer belt
25
is spaced from all of the photosensitive drums
12
K,
12
Y,
12
M and
12
C. It is therefore possible to space the intermediate transfer belt
25
from all of the photosensitive drums
12
K,
12
Y,
12
M and
12
C with the retracting units
64
and
81
, which allows the intermediate transfer belt
25
to be spaced from the photosensitive drums
12
K,
12
Y,
12
M and
12
C without any damage on the intermediate transfer belt
25
.
Further, the above embodiment has a configuration including the first retracting unit
64
for retracting the belt module
60
such that the intermediate transfer belt
25
is spaced from all of the photosensitive drums
12
K,
12
Y,
12
M and
12
C and the second retracting unit
81
for retracting the secondary transfer module
80
such that the secondary transfer roll
32
is spaced from the backup roll
30
. It is therefore possible to prevent the second transfer module
80
from hindering the first retracting unit
64
from spacing the intermediate transfer belt
25
from all of the photosensitive drums
12
K,
12
Y,
12
M and
12
C.
Further, the above embodiment has a configuration including the first pull-out unit
77
for pulling out the belt module
60
from the image recorder main unit
1
and the second pull-out unit
56
for pulling out the secondary transfer module
80
from the image recorder main unit
1
. As a result, the possibility of damage on the intermediate transfer belt
25
or the apparatus can be avoided even when the intermediate transfer belt
25
is held at two positions, i.e., a position where it transfers images from the photosensitive drums
12
K,
12
Y,
12
M and
12
C and a position where it is spaced from the photosensitive drums
12
K,
12
Y,
12
M and
12
C and pulled out and the secondary transfer portion has a position where it transfers images on to a recording material and a position where it is pulled out.
Furthermore, the above embodiment has a configuration in which the first retracting unit
64
retracts the belt module
60
such that the intermediate transfer belt
25
is spaced from all of the photosensitive drums
12
K,
12
Y,
12
M and
12
C after the secondary transfer module
80
is retracted by the second retracting unit
81
such that it is spaced from the backup roll
30
. As a result, the first retracting unit
64
can prevent the secondary transfer module
80
from hindering the belt module
60
from spacing the intermediate transfer belt
25
from all of the photosensitive drums
12
K,
12
Y,
12
M and
12
C.
Further, the above embodiment has a configuration including the erroneous operation preventing unit
89
which prevents the operation of the first retracting unit
64
to retract the belt module
60
such that the intermediate transfer belt
25
is spaced from all of the photosensitive drums
12
K,
12
Y,
12
M and
12
C before the secondary transfer module
80
is retracted by the second retracting unit
81
such that the secondary transfer roll
32
is spaced from the backup roll
30
. As a result, the erroneous operation preventing unit
89
can prevent the first retracting unit
64
from erroneously retracting the belt module
60
first, thereby preventing the belt module
60
from striking against other members to cause damage thereon.
The above embodiment has a configuration in which the erroneous operation preventing unit
89
disables the operation of the first retracting unit
64
to retract the belt module
60
such that intermediate transfer belt
25
is spaced from all of the photosensitive drums
12
K,
12
Y,
12
M and
12
C unless the secondary transfer module
80
is retracted by the second retracting unit
81
such that it is spaced from the backup roll
30
. As a result, the erroneous operation preventing unit
89
can prevent the first retracting unit
64
from erroneously retracting the belt module
60
first, thereby preventing the belt module
60
from striking against other members to cause damage thereon with improved reliability.
Furthermore, the above embodiment has a configuration in which the erroneous operation preventing unit
89
is constituted by the auxiliary handles
79
of the first retracting unit
64
which retracts the belt module
60
such that the intermediate transfer belt
25
is spaced from all of the photosensitive drums
12
K,
12
Y,
12
M and
12
C and the abutting members
90
provided on the secondary transfer module
80
. It is therefore possible to more reliably prevent the belt module
60
from striking against other members to cause damage thereon without a complicated configuration.
Further, the above embodiment has a configuration in which the handle members
69
of the first retracting unit
64
are provided in the vicinity of a positioning portion of the belt module
60
. It is therefore possible to reduce an operating force required to move the intermediate transfer belt
25
and secondary transfer portion.
Further, the above embodiment has a configuration in which the handle members
69
of the first retracting unit
64
are normally covered by the protective covers which are not opened and closed by a user. It is therefore possible to reliably prevent a user from erroneously operating the handle members
69
of the first retracting unit
64
.
FIG. 31
shows a casing
51
in which a backup roll
05
is contained. An opening is formed on the bottom of the casing
51
to expose the backup roll
05
toward the intermediate transfer belt
02
, and a circumferential surface of the backup roll
05
slightly protrudes from the casing
51
to prevent interference between the intermediate transfer belt
02
and casing
51
.
A substantially L-shaped antistatic plate
54
grounded adjacent to the backup roll
05
on one side of the opening eliminates static electricity to encourage a recording sheet P to peel off the intermediate transfer belt
02
.
It also makes it possible to prevent scattering of toner which has been subjected to primary transfer on to the intermediate transfer belt upstream of the secondary transfer portion under influence of electric fields at a contact roll
50
, the backup roll
05
and the like. In addition, since the backup roll
05
is supported by the casing
51
, they can be treated as a unit, which makes it possible to detach the casing from the module using a rail (not shown) for easy operation and replacement even if the backup roll is worn as a result of rotation.
As described above, the present invention makes it possible to provide a so-called tandem type image forming apparatus having plural image carrying bodies and an intermediate transfer belt, in which the intermediate transfer belt can be spaced from the image carrying bodies without causing any damage on the intermediate transfer belt.
The present invention also makes it possible to provide an image forming apparatus free from the possibility of damage and the like of the intermediate transfer belt and the apparatus even when it has a configuration in which an intermediate transfer belt is held at two positions, i.e., a position where it transfers an image from an image carrying body and a position where it is spaced from the image carrying body and pulled out and in which a secondary transfer portion has a position where it transfers an image on to a recording material and a position where it is pulled out.
The present invention also makes it possible to provide an image forming apparatus in which an operating force for moving the positions of an intermediate transfer belt and a secondary transfer portion can be reduced and in which a mechanism for moving the positions of the intermediate transfer belt and the secondary transfer portion can be simplified.
According to the present invention, a toner image which has been subjected to secondary transfer from an intermediate transfer belt to a recording sheet can be maintained at preferably quality, and a recording sheet having a toner image which has been subjected to secondary transfer can be reliably peeled off from the intermediate transfer belt.
Further, since the casing is detachable, the backup roll can be easily replaced together with the casing in the case of a trouble such as deterioration of the backup roll.
Claims
- 1. An image forming apparatus comprising:a plurality of image carrying bodies which carry visible images that are formed using charged colorants in colors different from each other; a belt-shaped intermediate transfer body to which primary transfer of the visible images carried by the plurality of image carrying bodies is carried out and which circulates with the visible images formed of the charged colorants carried thereon; a secondary transfer member which transfers the visible images transferred onto the belt-shaped intermediate transfer body to a recording material; a belt module which supports the belt-shaped intermediate transfer body such that it can circulate; a secondary transfer module which supports the secondary transfer member such that it is urged into contact with or close to the belt-shaped intermediate transfer body supported by the belt module; and a retracting unit which retracts the belt module along with the secondary transfer module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies.
- 2. An image forming apparatus according to claim 1, wherein the retracting unit comprises:a first retracting unit which retracts the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies; and a second retracting unit which retracts the secondary transfer module such that the secondary transfer member is spaced from a position in contact with or close to the belt-shaped intermediate transfer body.
- 3. An image forming apparatus according to claim 1, further comprising:a first pull-out unit which pulls out the belt module from a body of the image forming apparatus; and a second pull-out unit which pulls out the secondary transfer module from the body of the image forming apparatus.
- 4. An image forming apparatus according to claim 2, wherein the first retracting unit retracts the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies after the secondary transfer module is retracted by the second retracting unit such that it is spaced from the belt-shaped intermediate transfer body.
- 5. An image forming apparatus according to claim 4, further comprising:an erroneous operation preventing unit which prevents the first retracting unit from retracting the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies before the secondary transfer module is retracted by the second retracting unit such that it is paced from the belt-shaped intermediate transfer body.
- 6. An image forming apparatus according to claim 5, wherein the erroneous operation preventing unit is configured to disable the first retracting unit from retracting the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies unless the secondary transfer module is retracted by the second retracting unit such that it is spaced from the belt-shaped intermediate transfer body.
- 7. An image forming apparatus according to claim 6, wherein the erroneous operation preventing unit comprises:a part of a handle member of the first retracting unit which retracts the belt module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies and a part of the secondary transfer module.
- 8. An image forming apparatus according to claim 7, wherein the handle member of the first retracting unit is provided in the vicinity of a positioning portion of the belt module.
- 9. An image forming apparatus according to claim 7, wherein the handle member of the first retracting unit is normally covered by a protective cover which is not opened and closed by a user.
- 10. An image forming apparatus comprising:a plurality of image carrying bodies; a belt-shaped intermediate transfer body to which primary transfer of visible images carried by the plurality of image carrying bodies is carried out and which circulates with the visible images carried thereon; a belt module which supports the belt-shaped intermediate transfer body such that it can circulate; a secondary transfer module which supports a secondary transfer member such that it is urged into contact with or close to the belt-shaped intermediate transfer body supported by the belt module; a backup roll facing the secondary transfer member with the belt-shaped intermediate transfer body interposed therebetween, which supports the belt-shaped intermediate transfer body from a back side thereof; an insulated casing which can be attached to and detached from the belt module, which is open at least in a region thereof facing the belt-shaped intermediate transfer body and which contains and supports the backup roll; and a retracting unit which retracts the belt module along with the secondary transfer module such that the belt-shaped intermediate transfer body is spaced from all of the image carrying bodies.
- 11. An image forming apparatus comprising:an image carrying body on which a toner image according to image information is formed; an intermediate transfer belt to which primary transfer of the toner image from the image carrying body is carried out; a transfer member which performs secondary transfer of the toner image onto a recording sheet by nipping the recording sheet with the intermediate transfer belt and itself; a backup roll disposed to face the transfer member with the intermediate transfer belt interposed therebetween, which supports the intermediate transfer belt from a back side thereof; and an insulated casing which is open at least in a region thereof facing the intermediate transfer belt and which contains and supports the backup roll.
- 12. An image forming apparatus according to claim 11, wherein the insulated casing and the backup roll contained in and supported by the insulated casing can be simultaneously attached and detached in an axial direction.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-341311 |
Nov 1999 |
JP |
|
US Referenced Citations (5)