The present invention relates to a tank for storing ink used for an ink jet printer, and an ink jet printer which performing recording by discharging the stored ink. Further, the present invention relates to a tank used for an ink jet printer that consumes a large amount of ink, and an ink jet printer having such a tank removably mounted thereon.
In ink jet printers that consume large amounts of ink, a stationary type of ink tank is employed. When this type of ink tank is used, the configuration of a connection body for ink supply provided on the ink jet printer side can be broadly classified into two types.
One type uses a needle-shaped body as the connection body. In this type, ink is supplied by sticking the needle-like body into a rubber seal provided in an ink supply port in the ink tank. The other type uses a tube-shaped body as the connection body. In this type, a cylindrical regulating body, which includes a valve and a spring-shaped elastic member that urges the valve toward an ink supply port, is fixed to the ink supply port in the ink tank. Ink is supplied by causing the valve to be moved against a spring force by the tube-shaped body and to open the ink supply port.
The invention described in Japanese Patent Application Laid-Open No. 2004-291246 is an example of the latter of the two types described above. In this configuration, the ink is stored in a bag-shaped ink storage body. The bag-shaped ink storage body collapses as the ink is supplied.
On the other hand, the invention described in WO2000/003877 pamphlet is another example of the latter of the two types described above. In this configuration, the ink is directly stored in a rigid housing. A printer connection body includes an ink lead-out port and an air introduction port. Air is introduced into the ink tank from the air introduction port while the ink is being supplied from the ink lead-out port.
According to a drawing illustrating an embodiment described in WO2000/003877 pamphlet (
In addition, if the ink tank itself is accidentally dropped, the position of the sealing valve deviates as described above, so that the problem of ink splattering onto a user or the floor can occur.
Concerning this problem, the problem can be resolved by configuring in the same manner as in a drawing illustrating an embodiment described in Japanese Patent Application Laid-Open No. 2004-291246 (
In the case where the connection portion 503 illustrated in
PTL 1: WO2000/003877 pamphlet
PTL 2: Japanese Patent Application Laid-Open No. 2004-291246
The present invention was made in view of the such problems. Accordingly, it is an object of the present invention to provide a tank, and a printer including such tank, that can prevent positional deviation of a sealing valve, improve bubble releasability from a connection portion 503 during atmosphere introduction, and stably supply ink to a recording head.
To achieve the above object, one aspect of the invention is a tank comprising: a housing for storing a liquid; a liquid supply port; a valve which is arranged in the housing, and is urged by an elastic member toward the liquid supply port to close the liquid supply port; and a regulating body, which includes the elastic member and the valve thereinside, for regulating movement of the valve, wherein in a state in which a supply tube passes through the liquid supply port and is inserted into an inner side of the regulating body, atmosphere is introduced into the housing from the supply tube and a liquid is led out from the supply tube, the liquid supply port is positioned on a side face adjacent to a bottom face of the housing, and the regulating body extends along a bottom face of the housing and includes an opening on an upper portion in a vertical direction.
Another aspect of the invention is a printer comprising: a liquid discharge head for discharging a liquid; a tank which includes a housing for storing a liquid that is discharged by the liquid discharge head, a liquid supply port for supplying a liquid externally from the housing, a valve which is arranged in the housing and is urged by an elastic member toward the liquid supply port to close the liquid supply port, and a regulating body which includes the elastic member and the valve thereinside and which regulates movement of the valve; and a connection unit to which the tank is connected, which includes a supply tube that is inserted through the liquid supply port into an inner side of the regulating body when the tank is connected, the supply tube having a liquid lead-out port for leading out a liquid from inside the housing to the liquid discharge head and an atmosphere introduction port for introducing atmosphere into the housing along with the leading-out of the liquid, wherein the liquid supply port is positioned on a side face adjacent to a bottom face of the housing, and the regulating body extends along the bottom face of the housing and includes an opening on an upper portion in a vertical direction, the supply tube is configured so that the liquid lead-out port is arranged downwards and the atmosphere introduction port is arranged upward with respect to the vertical direction, and in a state in which the tank is connected to the connection unit and the supply tube passes through the liquid supply port and is inserted into an inner side of the regulating body, the opening of the regulating body is configured so as to face the atmosphere introduction port of the supply tube.
According to the present invention, deviation of the valve for closing the liquid supply port of a tank can be prevented, bubble releasability during atmosphere introduction of the bubbles that are produced when supplying the liquid from the tank can be improved, and the liquid can be stably supplied to a liquid discharge head.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
A first embodiment according to the present invention will now be described with reference to the drawings. The first embodiment will be described using as examples an ink jet printer that performs recording by discharging ink toward a recording medium and the ink tank that is used for this printer. However, these are merely examples. The shape, configuration, and materials of these examples may be changed in any way, so long as such a change does not depart from the concept of the present invention. Further, except for
Printer Configuration
The configuration of the ink jet printer (hereinafter, “printer”) according to the present embodiment will now be described with reference to
A printer 1 illustrated in
A pump 80 is provided midway along the ink tube 60. Ink from the ink tank 100 attached to the ink tank connection unit 10 is extracted via the ink tube 60 and the supply tube 40 due to a suction action by the pump 80. A first valve 90 is provided on the ink tube 60 between the pump 80 and the supply tube 40. The first valve 90 is configured so as to open during ink supply. The extracted ink is stored in a sub-tank 120 provided on the recording head 50 side, and is fed to the recording head 50.
The atmosphere tube 70 is connected to the supply tube 40. The atmosphere tube 70 is open to the atmosphere at its side opposite to the side connected to the supply tube 40, and may optionally be opened and closed by a second valve 110.
When the printer 1 is placed on a horizontal plane, a bottom face 10a of the housing of the ink tank connection unit 10 is positioned horizontally. Further, on the side opposite to a side face 10b of the housing, the ink tank connection unit 10 has an opening 10c through which the ink tank 100 can be freely taken in and out. Obviously, a cover member or the like can optionally be attached to the opening 10c. The ink tank 100 is mounted in an approximately horizontal direction from the opening 10c toward the housing interior of the ink tank connection unit 10. Further, the ink tank 100 has an ink supply port 105 on the face that is at the front when the ink tank 100 is mounted and on the side face 100b adjacent to an ink tank bottom face 100a.
In addition, the supply tube 40, which includes the ink lead-out port 20 and the atmosphere introduction port 30 on its tip side, protrudes toward the inner side of the housing from the side face 10b adjacent to the bottom face 10a of the ink tank connection unit 10. In the supply tube 40, there are two flow paths having an ink lead-out port 20 and an atmosphere introduction port 30. The flow path having the ink lead-out port 20 is connected to the ink tube 60, and the flow path having the atmosphere introduction port 30 is connected to the atmosphere tube 70.
The ink lead-out port 20 of the supply tube 40 is positioned on a lower portion (on a lower side in a substantially vertical direction) of the supply tube 40, and the atmosphere introduction port 30 is positioned on an upper portion (on an upper side in the substantially vertical direction) of the supply tube 40.
Ink Tank Configuration
Next, the configuration of the ink tank according to the present embodiment will be described with reference to
As illustrated in
Ink Tank Housing
As illustrated in
In consideration of usability, the mounting direction of the ink tank 100 is defined such that the ink tank 100 can be mounted in an approximately horizontal direction to the printer 1 when the printer has been placed. Further, to ensure that there is as little ink remaining in the ink tank 100 as possible, as illustrated in
However, if the ink supply port 105 is provided at the bottommost portion of the side face 130a of the housing 130 of the ink tank 100, when the ink tank 100 is dropped, there are possibilities that the ink supply port 105 surroundings are damaged and ink leaks. Therefore, the cover 150 is attached to cover the surroundings. Further, the posture of the ink tank when the tank is mounted is stabilized by receiving a portion of the ink tank 100 with the bottom face of the cover 150.
Further, for a large-scale printer 1 that consumes a large amount of ink, to reduce the replacement frequency of the ink tank 100, the capacity of the ink tank 100 is often increased, and the width of the ink tank 100 in the direction orthogonal to the tank mounting direction is often widened. In this case, the distance from the ink supply port 105 to the edge of that width increases, so that when the ink tank 100 is mounted on the printer 1, the amount of ink that remains until the end without being used increases. To reduce the amount of this remaining ink as much as possible, it is desirable to make the width of the tank bottom face 230 in the direction orthogonal to the tank mounting direction narrower. However, if this width is narrowed too much, the tank posture when the tank is mounted becomes unstable, so that there is a possibility that the supply tube 40 and the ink supply port 105 are not be reliably connected. Consequently, an unnecessary force is applied on the connection portion, which can cause ink to leak from the connection portion. In a worst case scenario, the supply tube 40 may bend or break.
Therefore, as illustrated in
Further, a second protrusion 250 is provided close to the end at the opening 160 side on the tank bottom face 230. A side face of this second protrusion 250 engages with a locking member (not illustrated) on the printer 1, so that the ink tank 100 can be fixed to the printer 1.
In the present embodiment, an inclined face 220a of the first protrusion 220 is designed to be as long as possible in the tank insertion direction so that the first protrusion 220 is not caught when inserting the ink tank 100 into the ink tank connection unit 10, thereby preventing mounting mistakes.
Further, although in
The first protrusion 221 illustrated in
The first protrusion 222 illustrated in
In addition, according to the configuration of
However, for such a tank having an greatly increased capacity, a person's hands are sometimes placed on the tank bottom face 230 when carrying the tank. Depending on the height of the first protrusion 222, unpleasant feeling might be caused.
In such a case, as illustrated in
In addition, similar to the inclined face 220a of the first protrusion 220 illustrated in
To improve user handleability when carrying the tank or when removing the tank from the ink tank unit, a gripping portion 260 is provided on the side opposite to the side on which the opening 160 of the housing 130 of the ink tank 100 is formed. The gripping portion 260 is made by forming a through hole in the housing 130.
In the present embodiment, the peripheral portion around the through hole forming the gripping portion 260 is constituted by a hollow body that is capable of accommodating ink and is in communication with the housing interior. Ink can also be filled in the hollow body, which enables the ink storage capacity of the ink tank 100 to be increased by that amount.
A plurality of ribs 261 like those illustrated in
Joint Unit (Joint Member)
The joint unit 310 is joined to the opening 160 of the housing 130 of the ink tank 100. In the following description, a configuration in which the joint unit 310 is attached to the housing 130, as illustrated in
The joint unit 310, which is attached to the housing 130, includes a valve mechanism for opening and closing the ink supply port 105 that supplies the ink to the printer 1. A regulating body 165 is provided in an opening that corresponds to the ink supply port 105 provided on the joint base 140. A spring 170, a valve 180, and a sealing member 190 are provided in that order in the regulating body 165.
This configuration will now be described in more detail. As illustrated in
The sealing member 190 is a circular structure through a center of which a hole passes, and is provided with a convex rib (not illustrated) around the outer circumference thereof so as to be reliably and tightly attached to the inner circumference of the circular rib 166 of the joint base 140. This convex rib enables atmosphere tightness between the sealing member 190 and the joint base 140 to be achieved.
Thus, by tightly attaching the sealing member 190 to the joint base 140 and properly pressing the valve 180 against the sealing member 190, ink leakage from the housing unit 300 and ink denaturation due to evaporation and the like are suppressed.
The sealing member 190 is constituted by, for example, flexible material, such as a rubber material like butyl rubber or a thermoplastic resin material like an elastomer.
Further, as illustrated in
Further, as illustrated in
In addition, as illustrated in
As illustrated in
In addition, as illustrated in
Moreover, as illustrated in
Cover
As illustrated in
The cover 150 in the present embodiment includes a flat face portion 152 that has a difference in level, so that if the ink tank is accidentally dropped, the ink supply port 105 does not directly hit the floor. Further, since the cover 150 is a part that has nothing to do with liquid-contact properties, it is formed from acrylonitrile butadiene styrene, which has strong dropping resistance and heat resistance.
Next, the assembly of the housing 130 and joint unit 310 of the ink tank will be described.
The housing 130 has the opening 160. The weld rib 320 protrudes along the periphery of the opening 160. The joint base 140 is attached to the rib, and the joint base 140 and the housing 130 are welded together. Subsequently, the spring 170, the valve 180, the sealing member 190, and the cap 200 are assembled in that order in the regulating body 165 of the joint base 140, whereby the assembly of the housing 130 and the joint unit 310 is completed.
The opening 160 is arranged at a section of the housing 130 that corresponds to the ink supply port 105. The sealing member 190, the valve 180, and the spring 170 are arranged on the inner side of this opening 160. With this configuration, the ink tank 100 is essentially sealed.
Next, the structure of the portion connected with the ink tank 100 of the printer 1 will be described in more detail with reference to
When the ink tank 100 is mounted on the ink tank connection unit 10 of the printer 1, the tip of the supply tube 40 is inserted into the opening of the sealing member 190 while widening the sealing member 190, and abuts to the valve 180.
By thus widening the sealing member 190, the seal properties between the supply tube 40 and the sealing member 190 are ensured.
From this state, if the ink tank 100 is further pushed toward the printer 1 side (the side face 10b side of the housing of the ink tank connection unit 10), the valve 180 is pushed by the supply tube 40 into the interior of the housing 130, and the ink lead-out port 20 and the atmosphere introduction port 30 provided near the tip of the supply tube 40 are connected to the ink in the housing 130.
As above, when the ink tank 100 is mounted on the printer 1, the outer circumference of the supply tube 40 included in the printer 1 and the inner circumference of the sealing member 190 of the ink tank 100 are tightly sealed together. Consequently, the ink lead-out port 20 and the atmosphere introduction port 30 of the supply tube 40 are in communication with the housing 130 of the ink tank 100.
By configuring in this manner, ink extraction and atmosphere introduction can be carried out at the same location, so that there is only one sealing section between the supply tube 40 and the sealing member 190. Therefore, the positional accuracy of the supply tube 40 and the sealing member 190 is readily ensured, so that reliability against ink leakage can be enhanced.
In the connection state described above, the ink supply operation is performed based on the following steps.
Describing this with reference to
The ink supplied to the sub-tank 120 is supplied to the recording head 50 via the sub-tank 120, and is emitted from the plurality of ink discharge nozzles provided on the recording head 50.
As described above, according to the ink tank described in the present embodiment, at the connection portion between the ink tank 100 and the supply tube 40 on the printer 1 side, positional deviation of the valve 180 during a valve opening/closing movement can be regulated by the regulating body 165. In addition, bubble releasability during the introduction of atmosphere into the ink tank 100 is improved, so that ink can be stably supplied to the recording head 50. Further, as described above, even if the ink tank 100 is accidentally dropped onto the floor, since positional deviation of the valve 180 is prevented by the regulating body 165, the reliability of the seal properties between the valve 180 and the sealing member 190 also improves. Consequently, concerns of ink scatter onto the user or the floor can also be resolved.
Further, since the seal section between the supply tube 40 and the sealing member 190 forms a seal on the side in which the diameter in the direction orthogonal to the insertion direction of the ink tank is constricted, stable seal properties can be ensured thorough the mounting stroke of the ink tank 100 to the tank connection unit 10.
In addition, like in the present embodiment, by employing a connection unit configuration in which the ink lead-out port and the atmosphere introduction port are integrated as one part, the costs of the recording apparatus can be decreased due to simplification of the constituent parts.
Furthermore, the supply tube 40 of the tank connection unit 10 does not have to be integrated. The effects of the present invention can also exhibit even if the supply tube 40 is configured as a separate structure.
The above-described embodiment was described using a configuration in which the position that the supply tube 40 is stuck into the ink tank 100 is arranged at the bottommost portion of the side face 130a of the housing 130. However, obviously, the position does not have to be arranged at the side face bottommost portion.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Applications No. 2010-085990, filed Apr. 2, 2010, and No. 2010-187156 filed Aug. 24, 2010, which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
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2010-085990 | Apr 2010 | JP | national |
2010-187156 | Aug 2010 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2011/000857 | 2/16/2011 | WO | 00 | 7/20/2012 |
Publishing Document | Publishing Date | Country | Kind |
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WO2011/121878 | 10/6/2011 | WO | A |
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