Tank pressure management system

Information

  • Patent Grant
  • 6834686
  • Patent Number
    6,834,686
  • Date Filed
    Monday, September 9, 2002
    21 years ago
  • Date Issued
    Tuesday, December 28, 2004
    19 years ago
Abstract
A tank pressure management system includes a vapor condensing system in fluid communication with a storage tank and an accumulator vessel in fluid communication with the vapor condensing system and a storage tank. The accumulator vessel includes an air/vapor conduit and a liquid conduit connected to a storage tank. A method of managing air/vapor pressure of a storage tank includes the steps of monitoring the pressure in a storage tank, removing air/vapor from a storage tank, separating liquid from the air/vapor, returning all remaining air/vapor to a storage tank and returning the liquid to a storage tank.
Description




FIELD OF THE INVENTION




The present invention relates generally to tank pressure management systems, and more particularly to systems and methods for managing pressure in storage tanks.




BACKGROUND OF THE INVENTION




As is known in the art, filling stations allow people to dispense fuel from underground storage tanks through nozzles to a vehicle tank. Absent vapor recovery systems, vapor from the vehicle tank and/or fueling operation typically escapes into the atmosphere as the vapor is displaced by liquid gasoline.




To solve the problem of vapor loss at the nozzle, “Stage II” vapor recovery systems were implemented. More specifically, gasoline dispensing nozzles were provided with vapor recovery systems to lessen the amount of vapor that might escape into the atmosphere when liquid is displaced. One such system is known as the “balance” vapor recovery system and provides a rubber boot which surrounds the dispensing nozzle and extends to form a seal with the fill pipe of the automobile tank. Vapor from the automobile tank is collected and flows through the rubber boot to the storage tank.




Another common Stage II vapor recovery system utilized by dispensing nozzles includes the “vacuum assist” vapor recovery system. Such systems utilize a vacuum pump to collect vapor from the automobile tank through passageways in the nozzle and return the removed vapor to the storage tank.




While the Stage II vapor recovery systems addressed some of the problems found in the art, it was subsequently discovered that such systems can disadvantageously pressurize the storage tanks where more vapor is being returned to the storage tank than gasoline dispensed to the automobile fuel tank. As a result, onboard refueling vapor recovery (ORVR) vehicles were developed to prevent the escape of vapor from the vehicle gasoline tank. It was discovered, however, that Stage II vapor recovery systems, rather than collecting vapor from an ORVR vehicle, would collect fresh air, thus recreating the problem of storage tank pressurization. Therefore, with the onset of the ORVR vehicles, there is now a more urgent need to ensure that the coexistence of the two vapor recovery systems (ORVR and Stage II) do not create greater emissions than before (when only Stage II was present) as a result of overpressure in the storage tanks.




Initially, Stage II vapor recovery systems were adapted to slow or stop Stage II vapor recovery in the presence of an ORVR vehicle. Stage II systems accomplished this by providing various sensors for sensing the presence of an ORVR vehicle and adjusting the recovery of vapor accordingly. While such Stage II sensors were effective in slowing or stopping vapor recovery from an ORVR vehicle, problems still existed when there were no vehicles dispensing fuel as Stage II systems maintain tank pressure through exchange of gasoline and vapor with vehicle gasoline tanks. Thus, without dispensing fuel into vehicles, the natural evaporative behavior of gasoline pressurizes the storage tank (e.g. as a result of higher temperatures or just the natural tendency of hydrocarbon liquids to vaporize). To solve this problem, further systems were developed for managing storage tank pressure.




Most recently, systems utilizing high tech “membrane technology” have been introduced to manage pressure in storage tanks. For example, in U.S. Pat. No. 5,464,466 to Gilbarco, a pump recirculates vapor from a storage tank through a membrane that separates clean air from hydrocarbon vapor, with clean air being exhausted to the atmosphere and hydrocarbon vapor being returned to the tank.




Another system utilizing “membrane technology” includes applicants own system known as the Vaporsaver System. The Vaporsaver System condenses the vapor from the storage tank to yield liquid gasoline and then filters the remaining hydrocarbon vapor through a membrane. Upon separation and membrane filtration, liquid gasoline and saturated vapor are returned to the storage tank and clean air is released into the atmosphere.




The present invention addresses certain issues with systems employing “membrane technology.” First, the present invention recognizes that the membranes of the aforementioned systems may fail, potentially leading to the release of dangerous hydrocarbon vapor into the environment. Moreover, with the present invention it is possible to manage tank pressure without releasing any air or vapor into the environment.




Another issue readdressed by the present invention is that the membranes utilized in “membrane technology” eventually wear out and need to be replaced. Replacement of membranes can be expensive, and if not done properly or timely, can result in undesirable emissions. In addition, replacement of membranes requires that the tank pressure management system be shut down during replacement, thus potentially allowing the pressure in the tank to increase. If the pressure in the tank increases beyond that of atmospheric pressure, leaks or releases that the pressure management system seeks to prevent may occur.




Thus, while systems employing membrane technology are certainly helpful for managing pressure in a storage tank, there is still room for enhancing tank pressure management systems with improved properties. Accordingly, there is a desire to manage tank pressure in an efficient, cost effective manner without use of membranes and/or in addition to such membranes.




SUMMARY OF THE INVENTION




Accordingly, the present invention is intended to address and obviate problems and shortcomings and otherwise improve previous tank pressure management systems. More particularly, it is one object of the present invention to provide closed systems and methods for managing pressure in storage tanks.




To achieve the foregoing and other objects in accordance with exemplary embodiments of the present invention, tank pressure management systems comprise a vapor condensing system in fluid communication with a storage tank and an accumulator vessel in fluid communication with the vapor condensing system and a storage tank. In one embodiment, the accumulator vessel includes an air/vapor outlet and a liquid outlet, wherein an air/vapor conduit connects the air/vapor outlet of the accumulator vessel with a storage tank and a liquid conduit connects the liquid outlet of the accumulator vessel with a storage tank. As such, the tank pressure management system of the current invention provides a closed system for condensing liquid gasoline from air/vapor to reduce tank pressure and returning all air, vapor and liquid to a storage tank without a need for emission of air or vapor into the atmosphere.




To still further achieve the foregoing and other objects in accordance with exemplary embodiments of the present invention, a method of managing air/vapor pressure of a storage tank is provided comprising the steps of monitoring the pressure in a storage tank, removing air/vapor from said storage tank when the monitored pressure reaches a first preset level, separating liquid from the air/vapor, returning all remaining air/vapor to a storage tank and returning the separated liquid to a storage tank. Therefore, there is provided a method for condensing liquid gasoline from air/vapor to reduce tank pressure and returning all air, vapor and liquid to a storage tank without emission of air or vapor into the atmosphere.




Still other embodiments, combinations, advantages and objects of the present invention will become apparent to those skilled in the art from the following description wherein there are shown and described alternate exemplary embodiments of this invention for illustration purposes. As will be realized, the invention is capable of other different aspects, objects and embodiments, all without departing from the scope of the invention. Accordingly, the drawings, objects, and descriptions should be regarded as illustrative and exemplary in nature only, and not as restrictive.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic piping and control diagram of exemplary systems in accordance with the present invention; and





FIG. 2

is a schematic illustration of a system of the present invention as it might be applied in a relatively simple refueling station arrangement.











DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS




Referring to the drawing figures in detail, where like numerals indicate the same elements, an exemplary closed system


10


is provided for managing pressure in a storage tank


12


. Although other types of materials may be contained such as non-hydrocarbon volatile or non-volatile chemicals or fluids, exemplary tank


12


is adapted to contain hydrocarbons, such as petroleum-based fuel.




In the illustration of

FIG. 1

, the pressure management system


10


may include a controller


15


, a vapor condensing system


20


, an accumulator vessel


30


, a liquid conduit


32


, an air/vapor conduit


34


, and a pressure regulator


42


. The pressure management system


10


as shown further includes a liquid drain valve


40


, on/off pressure switches


44


and


45


and high/low safety shutoff pressure switches


48


and


49


, all connected to controller


15


.




The vapor condensing system


20


may include a pressure pump


22


, also referred to as a “compressor”, a motor


24


and a condenser


26


. In another embodiment, the vapor condensing system


20


might include any conventional components effective to condense liquid gasoline from air/vapor. As described further below, the pressure pump


22


selectively withdraws air/vapor from storage tank


12


and pushes it through the condensing system. Condensed hydrocarbon liquid (e.g. gasoline) is returned to the tank


12


through a liquid conduit


32


and air/vapor is returned to the tank


12


through an air/vapor conduit


34


. As it is contemplated that all of the vapor initially removed from the storage tank


12


is either condensed and/or otherwise returned to the original storage tank (or, alternatively, to a separate storage tank, not shown) by way of return conduits (


32


,


34


and


38


), the tank pressure management system of the present invention is said to be “closed.” Thus, air/vapor emissions to the atmosphere are prevented by the systems and methods of the present invention. As will be discussed below, while an emergency vent system can be used with the present systems and methods, it is contemplated that in normal operation, the system will remain substantially closed.




Referring to the flow of the fluid through the pressure management system


10


of the illustrated exemplary embodiment, the controller


15


energizes the motor


24


upon receipt of an “on” signal from the on pressure switch


44


. As discussed below, the controller


15


may be implemented by discrete logic on a circuit board for undertaking the sequence of operations. When the controller


15


energizes the motor


24


, the pressure pump


22


removes air/vapor from the storage tank


12


. In the illustration of

FIG. 1

, a storage tank suction line


50


establishes a path for fluid communication from the tank


12


to the inlet


52


of the pressure pump


22


as shown. If desired, a tank suction line particulate filter


54


can be disposed in the suction line of the pressure pump


22


to filter particles out of the air/vapor from the storage tank


12


that is evacuated by the pressure pump


22


. The storage tank suction line particulate filter


54


may be any type of particulate filter available in the industry.




The pressure pump


22


also generally elevates the temperature of the air/vapor through compression. In one embodiment, the pressure pump


22


may be a rotary vane pump, a diaphragm or any other type of pressure pump, and can be actuated by one single phase AC two horsepower motor


24


. The pressure pump


22


discharges the air/vapor through an outlet or discharge port


56


. High and low safety shut off pressure switches


48


,


49


or similar switches are shown as communicating with the discharge port


56


of the pressure pump


22


for detecting the discharge pressure thereof. The monitored pressure from the discharge port


56


is then communicated to the controller


15


.




The pressure pump


22


is illustrated as discharging the air/vapor to a condenser


26


. As envisioned herein, the condenser


26


can be implemented by an air cooler/radiator and might be cooled with ambient air. Furthermore, the condenser


26


may have an external fan (not shown) to aid in the condensing/cooling process. In another embodiment, any conventional heat exchanger may be utilized to cool the air/vapor. The condenser


26


may, for example, be provided in the form of an uninsulated segment of the piping line, or by a length of rubber tubing that can be disposed in the piping line.




The condenser


26


condenses the air/vapor from the discharge port


56


of the pressure pump


22


. As the temperature of the air/vapor is reduced, liquid gasoline condenses to form an air/vapor/liquid. In this illustrated example, the partially condensed air/vapor/liquid flows from the outlet of the condenser


26


to the inlet of the accumulator vessel


30


. The structure of the accumulator vessel


30


may be any structure that provides for accumulation of fluid, including, but not limited to a conventional pipe. The accumulator vessel


30


may be sized larger to support a greater volume of air/vapor mixture and liquid or to facilitate increased cycle times as discussed further below.




The air/vapor/liquid then naturally separates into liquid and air/vapor mixture components in the accumulator vessel


30


. In one exemplary embodiment, the inlet of the accumulator vessel


30


is configured to slow the air/vapor/liquid as it enters the accumulator vessel


30


to allow the liquid to “drop out” of the air/vapor/liquid and collect at the bottom of the accumulator vessel


30


. In another embodiment, the air/vapor/liquid may be physically separated in the accumulator vessel through the use of steel mesh or other conventional liquid/gas separation arrangements.




The overall pressure inside the accumulator vessel


30


increases proportionally as the volume of air/vapor mixture and liquid within the accumulator vessel


30


increases. Pressure in the accumulator vessel


30


decreases when the air/vapor mixture and liquid is released from the accumulator vessel


30


. In the illustrated example of

FIG. 1

, the accumulator vessel


30


has two outlets, namely an air/vapor outlet


33


and a liquid outlet


31


. An air/vapor conduit


34


is connected to the air/vapor outlet


33


and a liquid conduit


32


is connected to the liquid outlet


31


. These two conduits (


34


and


32


) meet to form a single return conduit


38


for return of air/vapor mixture and liquid to the storage tank


12


. If desired, however, the air/vapor conduit


34


and the liquid conduit


32


may separately feed back into the storage tank


12


. Furthermore, it should be appreciated that the air/vapor conduit


34


and the liquid conduit


32


may be combined to form a single conduit and, thus a single outlet for the air/vapor mixture and the liquid.




In this exemplary embodiment, the air/vapor conduit


34


includes a pressure regulator


42


to control the system operating pressure. When pressure in the accumulator vessel


30


exceeds a predetermined pressure (i.e., 25 p.s.i.), the pressure regulator


42


opens and air/vapor is returned to the storage tank


12


via the air/vapor conduit


34


. In another embodiment, the system may be configured so that the controller


15


may send a signal to the liquid drain valve


40


to open when the pressure of the accumulator vessel


30


reaches a predetermined pressure. The pressure of the air/vapor mixture in the accumulator vessel


30


propels the air/vapor mixture toward the storage tank


12


from which the air/vapor originally came. In another embodiment, a vacuum pump may be disposed in the air/vapor conduit


34


to pull the air/vapor toward the storage tank


12


. In addition, if desired, a second or secondary vapor recovery system


20


and accumulator vessel


30


might be disposed in the air/vapor conduit


34


to further condense the air/vapor mixture and further separate the air/vapor/liquid. Once the pressure in the accumulator vessel


30


drops below a predetermined pressure, the pressure regulator


42


closes.




A liquid drain valve


40


(illustrated in the exemplary embodiment as a solenoid valve) disposed in the liquid conduit


32


is closed when the pressure pump


22


of the vapor condensing system


20


is in operation. The controller


15


sends a signal to the liquid drain valve


40


to open after the “off” pressure switch


45


generates a signal for the controller


15


to stop the motor


24


of the pressure pump


22


(i.e. when the pressure pump


22


in not in operation). In another embodiment mentioned above, the controller


15


may send a signal to the liquid drain valve


40


to open while the motor


24


of the pressure pump


22


is in operation. In addition, in another embodiment where the liquid drain valve


40


is a pressure actuated valve or float valve, the liquid drain valve


40


may open without first receiving a control signal from the controller


15


.




Opening of the liquid drain valve


40


allows the liquid accumulated in the accumulator vessel


30


to drain through the liquid conduit


32


to the storage tank. In one embodiment, the air/vapor remaining in the accumulator vessel


30


when the liquid drain valve


40


opens may also pass through the liquid conduit


32


to tank


12


.




In one embodiment, the liquid conduit


32


is positioned with an effective downward slope to facilitate gravity flow of the condensed liquid to the storage tank


12


. In another embodiment, the liquid may be pumped to the storage tank


12


. Those skilled in the art will appreciate that the air/vapor mixture and the liquid may be returned to more than one storage tank or to a storage tank other than the one from which the air/vapor originally came.




Referring now to the method of operation of the tank pressure management system of the present invention, the pressure of the storage tank


12


is monitored by pressure switches


44


,


45


. The pressure switches (


44


and


45


) communicate with the tank


12


for monitoring and generating respective pressure signals. In the exemplary embodiment of

FIG. 1

, the “on” pressure switch


44


generates a signal when the tank


12


internal pressure is between about 0.1″ W.C. and about 0.25″ W.C. (i.e., when the tank


12


has a slight internal overpressure). It should be understood that the pressure switch


44


could generate a signal at any desired predetermined tank pressure. The pressure signals are sent to the controller


15


, and, in this exemplary embodiment, the controller


15


might be implemented by discrete logic on a circuit board for undertaking the sequence of operations described below. It is understood, however, that the controller


15


can comprise a PC or other computer that is programmed with a software application to undertake the appropriate logic.




When the controller receives pressure signals from the “on” pressure switch


44


, the controller outputs signals to actuate the motor


24


of the pressure pump


22


to remove air/vapor from the storage tank


12


to the pressure pump


22


.




Liquid gasoline is thereby separated from the air/vapor removed from the storage tank


12


. The pressure pump


22


compresses and heats air/vapor from the storage tank


12


, and the compressed air/vapor is then propelled to the condenser


26


. The condenser


26


cools the air/vapor (e.g. with ambient or chilled air) to form an air/vapor/liquid. The pressure of the air/vapor may be monitored by high and low pressure safety switches


48


and


49


as the air/vapor is propelled to the condenser


26


, as discussed above. In one exemplary embodiment such as for a gasoline refueling setup, when the discharge pressure drops below about 15 psig, the low pressure switch


49


generates a low pressure signal, and the signal is sent to the controller


15


to activate an alarm to alert, for example an attendant of conditions and/or to deenergize the pumps of the present invention. In contrast, when the discharge pressure exceeds about 25 psig, the high pressure switch


48


generates a high pressure signal, and the signal is sent to the controller


15


to activate an alarm and/or to deenergize the pumps of the present invention.




The air/vapor/liquid is then moved to an accumulator vessel


30


where the air/vapor/liquid is separated into an air/vapor mixture and a liquid. When the pressure in the accumulator vessel


30


reaches a predetermined value, the pressure regulator


42


opens and allows the air/vapor mixture in the accumulator vessel


30


to return to the storage tank


12


through an air/vapor conduit


34


. In another embodiment, when the pressure in the accumulator vessel


30


reaches a predetermined value, the controller might send a signal to the liquid drain valve


40


to open and allow liquid and, if desired, air/vapor mixture to return to the storage tank


12


.




In an illustrative example of a gasoline refueling station, when the storage tank


12


internal pressure is between about −0.1″ W.C. and about −0.5″ W.C. (i.e., when the storage tank


12


has a slight internal vacuum), the “off” pressure switch


45


generates a signal to the controller


15


to deenergize the motor


24


of the pressure pump


22


. When the motor


24


is deenergized (e.g. the separating step is ended) a signal is sent from the controller


15


to the liquid drain valve


40


disposed in the liquid conduit


32


. When the liquid drain valve


40


receives a signal from the controller that the motor


24


has been deenergized, the liquid drain valve


40


opens and allows the liquid in the accumulator vessel


30


to return to the storage tank


12


through the liquid conduit


32


. As previously mentioned, it should be recognized that the air/vapor conduit


34


and the liquid conduit


32


may be combined to form a single conduit and, thus a single outlet for the air/vapor mixture and the liquid. In the illustrated exemplary embodiment, a cycle is completed once the liquid is drained from the accumulator vessel


30


.




In another exemplary embodiment, the tank pressure management system would operate in cycles to control vapor expansion in a storage tank. For example, in one embodiment, the system may be designed to periodically run for about ten minutes continuously (i.e. remove air/vapor, condense air/vapor, separate air/vapor/liquid and return air/vapor mixture and liquid). After about ten minutes, the vapor condensing system


20


shuts down for about two minutes, and will start again if tank pressure requires it. This allows the accumulator vessel


30


to drain and return the liquid to a storage tank. As previously mentioned, one method of increasing cycle time (e.g. the amount of time that the system continuously runs) is to increase the size of the accumulator vessel


30


. In the event that the pressure in the storage tank reaches dangerous levels, an emergency air vent


60


may be provided in an exemplary embodiment to allow release of pressure. The emergency air vent


60


may be, for example, a solenoid valve or a pressure regulated valve. If desired, the emergency air vent may include a membrane filter to prevent the release of hydrocarbons to the atmosphere in emergency situations. It should be understood, however, that the system


10


does not require the emergency air vent


60


to operate in accordance with the invention.




The tank pressure management system of the present invention may be used alone or in association with other vapor recovery systems and/or tank pressure management systems to manage tank pressure. For example,

FIG. 2

illustrates an exemplary arrangement wherein the system


10


is implemented with the aforementioned Stage II vapor recovery system in a simple refueling station application. In another embodiment, the system


10


may be used in association with another tank pressure management system such as, for example, the aforementioned Vaporsaver. In the exemplary embodiment of

FIG. 2

, the Stage II system channels vapor from the filling station pumps


64


to the storage tanks


12


,


112


and


212


through a pump return conduit


66


. In the exemplary embodiment, each storage tank (


12


,


112


and


212


) holds a different grade of gasoline. In order to manage tank pressure resulting from return of air/vapor from the Stage II system and natural evaporation of gasoline within the storage tanks (


12


,


112


and


212


), the system


10


removes air/vapor from the storage tanks (


12


,


112


and


212


) through the tank suction line


50


described above. Once the system


10


separates the air/vapor into liquid and an air/vapor mixture, all contents from the separation (liquid and air/vapor mixture) are returned to one storage tank


12


. In the exemplary embodiment of

FIG. 2

, the system manages three tanks (


12


,


112


and


212


) and the separated liquid and air/vapor mixture are returned to the lowest grade storage tank


12


. It should be understood, however, that the liquid gasoline and air/vapor mixture may be returned to any tank. Furthermore, if desired, a system


10


may be provided for more than one tank (


12


,


112


and


212


) and, thus may return separated liquid and air/vapor mixture to the storage tank from which it came.




When used in association with other vapor recovery systems or tank pressure management systems (i.e. Stage II or Vaporsaver), it is envisioned that the tank pressure management system of the present invention will be most effective during slow periods of dispensing, or night hours when the gasoline fueling station is closed, and the other vapor recovery systems have no means of controlling storage tank pressure (because they are not active). In such case, the tank pressure management system can condense gasoline at a slightly higher rate than natural gasoline liquid evaporation to reduce tank pressures as needed.




When used alone, it is envisioned that the tank pressure management system


10


of the present invention will be effective throughout the day to manage the pressure in the storage tank. In such case, the components of tank pressure management system may be sized or duplicated according to number and/or size of the storage tank(s) (i.e. the pressure control requirements) that the system is managing.




The foregoing description of the various embodiments of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed. Many alternatives, modifications and variations will be apparent to those skilled in the art of the above teaching. For example, the tank pressure management system in accordance with the present invention may be assembled in a variety of different arrangements and may be operated by a variety of different methods. Accordingly, while some of the alternative embodiments of the tank pressure management system have been discussed specifically, other embodiments will be apparent or relatively easily developed by those of ordinary skill in the art. Accordingly, this invention is intended to embrace all alternatives, modifications and variations that have been discussed herein, and others that fall within the spirit and broad scope of the claims.



Claims
  • 1. A pressure management system for a storage tanks, comprising:a vapor condensing system in fluid communication with storage tank configured to selectively remove air/vapor from said storage tank; an accumulator vessel in fluid communication with said vapor condensing system, said accumulator vessel further comprising an air/vapor outlet and a liquid outlet; a liquid conduit connecting said liquid outlet and said storage tank; an air/vapor conduit connecting said air/vapor outlet and said storage tank; and said liquid and air/vapor conduits providing a closed system for returning all air, vapor and liquid from said accumulator vessel to said storage tank.
  • 2. The pressure management system as in claim 1, further comprising a pressure regulator disposed in said air/vapor conduit.
  • 3. The pressure management system as in claim 1, wherein said accumulator vessel is configured to receive partially condensed air/vapor/liquid from said vapor condensing system.
  • 4. A method for managing air/vapor pressure of a storage tank comprising the steps of:monitoring said pressure in said tank; when monitored pressure reaches a first preset level, removing air/vapor from said storage tank; separating liquid from said air/vapor, accumulating said liquid and said air/vapor; returning all remaining air/vapor to said storage tank; and returning said liquid to said storage tank.
  • 5. The method for managing air/vapor pressure of a storage tank as in claim 4, wherein said separating step includes cooling said air/vapor with an ambient air cooler.
  • 6. The method for managing air/vapor pressure of a storage tank as in claim 4, wherein said liquid is distributed to said storage tank through a first outlet of an accumulator vessel and air/vapor is distributed to said storage tank through a second outlet of an accumulator vessel.
  • 7. The method for managing pressure of a storage tank as in claim 4, wherein said air/vapor and said liquid is returned through an outlet of an accumulator vessel.
  • 8. The method for managing pressure of a storage tank as in claim 4, further comprising the step of terminating air/vapor removal when said monitored pressure drops below a second preset level.
  • 9. The method for managing pressure of a storage tank as in claim 4, further comprising the steps of closing a liquid drain valve when air/vapor is being removed from a storage tank.
  • 10. The method for managing pressure of a storage tank as in claim 9, wherein said liquid is distributed to a storage tank after said separating step is completed.
  • 11. A pressure management system for a storage tank, comprising:a vapor condensing system in fluid communication with said storage tank; an accumulator vessel in fluid communication with said vapor condensing system, said accumulator vessel further comprising an air/vapor outlet and a liquid outlet; a liquid conduit connecting said liquid outlet and said storage tank; an air/vapor conduit connecting said air/vapor outlet and said storage tank; a pressure regulator disposed in said air/vapor conduit, wherein said pressure regulator regulates said air/vapor conduit between an open/closed condition; and said liquid and air/vapor conduits providing a closed system for returning all air, vapor and liquid from said accumulator vessel to said storage tank.
  • 12. A pressure management system for a storage tanks, comprising:a vapor condensing system in fluid communication with said storage tank configured to selectively remove air/vapor from said storage tank; an accumulator vessel in fluid communication with said vapor condensing system, said accumulator vessel further comprising at least one outlet; a conduit connecting said outlet and said storage tank; and said conduit providing a closed system for returning all air, vapor and liquid from said accumulator vessel to said storage tank.
  • 13. The pressure management system as in claim 12, wherein said conduit is configured to return air/vapor to a storage tank.
  • 14. The pressure management system as in claim 12, wherein said conduit is configured to return liquid to a storage tank.
  • 15. The pressure management system as in claim 12, wherein said conduit is configured to return air/vapor and liquid to a storage tank.
  • 16. The pressure management system as in claims 1 or 12, wherein said pressure management system is connected to more than one storage tank.
  • 17. A pressure management system for a storage tank, comprising:a vapor condensing system in fluid communication with said storage tank; an accumulator vessel in fluid communication with said vapor condensing system, said accumulator vessel further comprising an air/vapor outlet and a liquid outlet; a liquid conduit connecting said liquid outlet and said storage tank; a liquid drain valve disposed in said liquid conduit; an air/vapor conduit connecting said air/vapor outlet and said storage tank; and said liquid and air/vapor conduits providing a closed system for returning all air, vapor and liquid from said accumulator vessel to said storage tank.
  • 18. The pressure management system as in claim 17, wherein said liquid drain valve is configured to open only when said vapor condensing system is not in operation.
  • 19. A pressure management system for a storage tank, comprising:a pressure monitor for monitoring the air/vapor pressure in said storage tank; a vapor condensing system in fluid communication with said storage tank; an accumulator vessel in fluid communication with said vapor condensing system, said accumulator vessel further comprising an air/vapor outlet and a liquid outlet; a liquid conduit connecting said liquid outlet and said storage tank; an air/vapor conduit connecting said air/vapor outlet and said storage tank; and said liquid and air/vapor conduits providing a closed system for returning all air, vapor and liquid from said accumulator vessel to said storage tank.
  • 20. A pressure management system for a storage tank, comprising:a vapor condensing system in fluid communication with said storage tank, wherein said vapor condensing system includes an ambient air cooler; an accumulator vessel in fluid communication with said vapor condensing system, said accumulator vessel further comprising an air/vapor outlet and a liquid outlet; a liquid conduit connecting said air/vapor outlet and said storage tank; and said liquid and air/vapor conduits providing a closed system for returning all air, vapor and liquid from said accumulator vessel to said storage tank.
US Referenced Citations (24)
Number Name Date Kind
3672180 Davis Jun 1972 A
3830074 Nichols Aug 1974 A
3861890 Doncer et al. Jan 1975 A
3884652 Nichols May 1975 A
3894942 Mair Jul 1975 A
3903708 Mair Sep 1975 A
3913633 Hiller Oct 1975 A
3972201 Datis Aug 1976 A
4043769 Nishino et al. Aug 1977 A
4110996 Thompson Sep 1978 A
4475928 Jacobsen Oct 1984 A
4689064 Boulanger et al. Aug 1987 A
5017240 Brown May 1991 A
5220799 Lievens et al. Jun 1993 A
5255735 Raghava et al. Oct 1993 A
5367882 Lievens et al. Nov 1994 A
5464466 Nanaji et al. Nov 1995 A
5537911 Ohlrogge et al. Jul 1996 A
5765395 Menzenski Jun 1998 A
5878792 Pettazzoni et al. Mar 1999 A
5897690 McGrew Apr 1999 A
6174351 McDowell et al. Jan 2001 B1
6286316 Waldrop et al. Sep 2001 B1
20020069755 Zucchini Jun 2002 A1
Foreign Referenced Citations (13)
Number Date Country
24 11 601 Oct 1975 DE
3720259 Dec 1988 DE
42 27 416 Dec 1993 DE
2 553 500 Oct 1983 FR
1 411 809 Oct 1972 GB
52-136886 Nov 1977 JP
52-155181 Dec 1977 JP
56-9194 Jan 1981 JP
56-39833 Apr 1981 JP
56-100603 Aug 1981 JP
59-5229 Jan 1984 JP
9-95679 Apr 1997 JP
WO0025900 Nov 2000 WO
Non-Patent Literature Citations (4)
Entry
D.B. Dow, Petroleum Engineer, Bureau of Mines; Methods for Recovering Gasoline from Uncondensed Still Vapors; National Petroleum News (May 31, 1922) pp. 28-31.
J. Ekstrõm, Dr. H. Bader, Condensation Via Indirect Cooling. Recovery of Gasoline Vapors; Chemie-Technik, 22, Jahrgang (1993), Nr. 10, pp. 42-47. This German reference is believed to be relevant upon a reading of an abstract of the reference written by Derwent World Patent Indexes. The abstract states: Hydrocarbon vapors in gasoline filling stations can be recovered and recirculated as a condensate to the underground storage tanks. The condenser system comprises 3 coolers in series operated with N2 at 0° and N2 at −180° to separate lean gas and recover the condensated gasoline, responsibility. The method prevents hydrocarbon emissions and gasoline losses.
OPW, OPW Vaporsavor 1, Installation and Trouble Shooting Manual, Draft of Aug. 19, 2002.
BR 80000565 (Aug. 4, 1981, Brazil). Abstract from Derwent World Patent Indexes stating: The volatile gases leave a storage tank through an air-compensating valve at the tank top, pass through a duct to a water-cooled condenser and then to a valve-controlled tank where uncondensed gases are separated out. The condensed liquid is returned to the storage tank. This system is useful in minimizing the evaporation toss in alc. storage.