Patent Application
20240263634
Embodiments of the present invention pertain to improvements to tanks having tangential feed inlets, tank pumps having vertical pumps (i.e., ‘tank vertical pumps’), and other apparatus comprising submersible pumps. In particular, embodiments of the present invention relate to a unique variable geometry infeed shelf for use within a tank pump or other industrial cylindrical tank having a tangential feed inlet.
Reference to background art herein is not to be construed as an admission that such art constitutes common general knowledge in the arts.
In many industrial processes, pumps are used to convey liquids, slurries containing liquids and solids, and/or liquids containing gaseous fluids (e.g., froth) between components of processing circuit. In some processing circuits, inline pumps may be positioned between transport pipes at its respective inlet and outlet ends, in order to move material between areas of a processing circuit.
Some processing circuits may comprise holding tanks configured with a pump disposed within a tank or sump (e.g., submersible/immersible pumps). Such devices might be referred to as tank pumps, vertical pumps, vertical sump pumps, vertical submerged pumps, and/or vertical tank pumps, without limitation. These devices may be used as holding tanks or buffering tanks and can be especially useful for liquid, slurry, and/or froth pumping purposes. For example, such devices may be used in mineral processing facilities to transport froth overflow recovered from froth flotation processes to one or more downstream processing steps.
U.S. Pat. Nos. 6,854,957, 6,315,530, 3,936,221, and International Patent Application Publication WO04022979A 1, depict some relevant examples of pumps that have been proposed to date. Other examples of pumps that have been proposed to date include the Metso® brand VT vertical tank pump, Sala VT-series vertical tank pump, Sala SPV-series vertical tank pump, the Weir Group's Warman® Hazleton®, and Floway® brand vertical slurry pumps (e.g., the Warman® WBV® ultra heavy-duty vertical cantilevered slurry pump), and FLSmidth's Krebs® vMAX™ vertical cantilever pump. US 2011/079563 A1 depicts additional prior art.
Discrete tangential inlet designs alone, result in non-uniform distribution of incoming flows. It has been discovered that during pumping operations, non-uniform infeed flow directions and velocities (especially for froths) can negatively affect pumping efficiency due to vortices, phase segregations, and turbulent flow regimes adjacent a submersible pump's inlet. Thus, there is a long felt need to provide a more robust and efficient tank pump design which is configured to provide a more uniform and stable introduction of infeed fluids to be pumped. Traditional volute-style tank entrances with involuted walls (similar to centrifugal pumps and cyclones) would ideally produce uniform feeding around the entire circumference tank pump, but would negatively result in a tank design that is relatively complex to manufacture, that would difficult to structurally support the pump mass above the tank and corresponding dynamic loads, and/or which would increase footprint size and costs to manufacture.
Embodiments of the present invention aim to improve upon existing submersed tank pump devices by incorporating structures which provide more homogeneous and uniform flow introductions of fluids to be conveyed by pumping (including fluids which comprise solids or gasses).
More particularly, embodiments of the present invention aim to obtain uniform feeding around the entire tank assembly which can be preferable and beneficial to minimize air entrainment, maximize residence time, avoid dead zones and corresponding settling or sanding potential issues, and maximize the probability of air disengagement favoring pumping performance and downstream operations.
It is an aim that embodiments of the invention provide an improved tank pump apparatus which overcomes or ameliorates one or more of the disadvantages or problems described above, or which at least provides a useful alternative to conventional tank pump apparatus.
Particular aims of embodiments of the invention include providing a tank pump apparatus which exhibits enhanced hydraulic design, minimizes solids settling and/or air entrainment, improved wear characteristics, better efficiency, and/or improved overall tank pump performance over conventional offerings.
Embodiments of the present invention may aim to obtain uniform feeding around the entire tank assembly, which can be beneficial to minimize air entrainment, maximize residence time, avoid dead zones and corresponding settling or sanding potential issues, and/or maximize the probability of air disengagement favoring pumping performance and downstream operations.
Another goal of some of the present embodiments is to provide an improved sump or tank pump design which incorporates a traditional tangential inlet to a cylindrical vessel, and which is capable of producing a vortex and discharging the incoming feeding flow uniformly around the entire tank, whilst maintaining an overall geometry that is simple, structurally strong, and easy and economical to manufacture. It should be understood that not all of the aforementioned benefits may be achieved by any one particular embodiment. However, it is anticipated that each embodiment may exhibit at least one of the aforementioned benefits.
Other preferred objects of the present invention will become apparent from the following description.
According to embodiments of the invention, a tank pump (1) is disclosed.
A variable geometry infeed shelf (23) may be configured for installation within a tank pump (1). The variable geometry infeed shelf (23) may be configured to provide supplemental internal rigid stationary fluid boundary surfaces within a cylindrical tank assembly (7) of the tank pump (1) which are intended to and/or configured to produce uniform distribution of an incoming flow. The variable geometry infeed shelf (23) may be annular. The variable geometry infeed shelf (23) may be configured to protrude radially-inwardly from a cylindrical inner surface of a tank wall (8) of said tank assembly (7), for example, below a tangential infeed conduit (9) to the tank assembly (7).
The variable geometry infeed shelf (23) may be defined between a continuous annular inner edge (40) and a continuous annular outer edge (41). The variable geometry infeed shelf (23) may be configured to abut said inner surface of the tank wall (8), for example, along said continuous annular outer edge (41) below an upper rim (35) of the tank assembly (7) and below an inlet orifice (22) of the tangential infeed conduit (9).
The variable geometry infeed shelf (23) may comprise a maximum radial width (D). The maximum radial width (D) may be located at a third point (31) on the continuous annular inner edge (40), for example, adjacent the inlet orifice (22) of the tangential infeed conduit (9). The third point (31) and/or maximum radial width (D) may be positioned to be downstream of an infeed flow path (45) aligned with the tangential infeed conduit (9).
The variable geometry infeed shelf (23) may comprise a minimum radial width (J). The minimum radial width (J) may be located at a first point (27) on the continuous annular inner edge (40). A first section (26) of the variable geometry infeed shelf (23) may be configured to extend circumferentially along the cylindrical inner surface of the tank wall (8) in a circumferential direction (Z2) between a first polar angle (81) measured at the third point (31) to a second polar angle (82) measured at the first point (27).
A transitioning blend or radius section (37) of the variable geometry infeed shelf (23) may bridge end portions of the first section (26) and/or span the distance between the first point (27) and the third point (31). The transitioning blend or radius section (37) may be configured to extend circumferentially in the circumferential direction (Z2), for example, along the cylindrical inner surface of the tank wall (8) between the first point (27) and the third point (31).
The variable geometry infeed shelf (23) may comprise a transitioning radial width (K). The transitioning radial width (K) of the transitioning blend or radius section (37) may be located at a second point (29) on the continuous annular inner edge (40) between the first point (27) and the third point (31). An instantaneous radial width (I) of the first section (26) of the variable geometry infeed shelf (23) may gradually decrease from the first polar angle (81) to the second polar angle (82).
The transitioning radial width (K) is preferably less than the maximum radial width (D), but greater than the minimum radial width (J).
In some embodiments, the instantaneous radial width (I) of the variable geometry infeed shelf (23) gradually decreases at the same rate of change from the first polar angle (81) to the second polar angle (82) in the circumferential direction (Z2).
In some embodiments, the transitioning blend or radius section (37) of the variable geometry infeed shelf (23) has a second section (28). A portion of the continuous annular inner edge (40) defining the second section (28) may have a first radius (r1) between the first point (27) and the second point (29).
In some embodiments, the transitioning blend or radius section (37) of the variable geometry infeed shelf (23) may have a third section (30). A portion of the continuous annular inner edge (40) defining the third section (30) may have a second radius (r2) between the second point (29) and the third point (31).
In some embodiments, the variable geometry infeed shelf (23) protrudes radially-inwardly from the cylindrical inner surface of a tank wall (8) of said tank assembly (7) at a vertical distance (H) below an edge of the infeed orifice (22) of the tangential infeed conduit (9) to the tank assembly (7).
In some embodiments, the vertical distance (H) may be zero mm. In some embodiments, the vertical distance (H) may be greater than zero mm.
In some embodiments, an angle (a) formed between the first polar angle (81) and the second polar angle (82) may be between 270 and 315 degrees.
In some embodiments, the variable geometry infeed shelf (23) may extend 360 degrees around the cylindrical inner surface of the tank wall (8) of said tank assembly (7), for example, continuously.
In some embodiments, the variable geometry infeed shelf (23) may be substantially planar in shape. It is envisaged that while not shown, alternative embodiments of the variable geometry infeed shelf (23) may comprise conical or sloped surfaces, undulating surfaces, one or more apertures extending through the variable geometry infeed shelf (23), one or more baffles extending from the variable geometry infeed shelf (23), or a combination thereof. It is further envisaged that the variable geometry infeed shelf (23) may comprise a rigid material (e.g., metal, hard urethane or polymer-coated metallic substrate), or, it may comprise a flexible material (e.g., soft urethane, rubber, or other flexible polymer).
In some embodiments, the variable geometry infeed shelf (23) may be provided below an upper rim (35) of the tank assembly (7), for example, in an upper half of the tank assembly (7).
In some embodiments, the variable geometry infeed shelf (23) may be configured to reduce velocity of a tank infeed flow path (45) in a vertical direction (Z1) within the tank assembly (7).
A tank pump (1) may comprise a cylindrical tank assembly (7), a drive assembly (2), a centrifugal pump (20), and a variable geometry infeed shelf (23) as described above. The drive assembly (2) of the tank pump (1) may comprise a motor (3) and optional transmission (4). The drive assembly (2) may be provided atop the tank assembly (7). The centrifugal pump (20) of the tank pump (1) may be positioned in a lower half of the tank assembly (7) and may comprise a pump inlet (33) and a volute section (21). The centrifugal pump (20) may be driven by a drive shaft (19) that is operably connected to the drive assembly (2). The tank pump (1) may include an outlet conduit (6) which may extend vertically upwardly from the volute section (21) of the centrifugal pump (20).
A method of manufacturing a tank pump (1) is further disclosed. The tank pump (1) may have a cylindrical tank assembly (7), a centrifugal pump (20) therein, and a drive assembly (2). The drive assembly (2) may comprise a motor (3) and an optional transmission (4). The drive assembly (2) may be provided atop the tank assembly (7). The method of manufacturing the tank pump (1) may include the step of installing the variable geometry infeed shelf (23) described above into a cylindrical tank assembly (7) of the tank pump (1), for example, at a location which is below an upper rim (35) of the tank assembly (7) in an upper half of the tank assembly (7). The location of the variable geometry infeed shelf (23) may also be below a tangential infeed conduit (9) to the tank assembly (7). The variable geometry infeed shelf (23) may be installed such that it provides supplemental internal rigid stationary fluid boundary surfaces within the tank assembly (7) of the tank pump (1) and/or such that it protrudes radially-inwardly from a cylindrical inner surface of a tank wall (8) of said tank assembly (7) below a tangential infeed conduit (9) to the tank assembly (7).
Further features and advantages of the present invention will become apparent from the following detailed description.
Byway of example only, preferred embodiments of the invention will be described more fully hereinafter with reference to the accompanying figures. It will be appreciated from the drawings that some of
As shown in
The drive assembly 2 may comprise a motor 3 operably connected to a drive shaft 19 via an optional transmission 4. An upper mount 5 may be used to connect portions of the drive assembly 2 to the tank assembly; for example, via the lower mount 12 as shown. A structurally rigid cover plate 13 may be provided to the upper mount 5 and/or to the lower mount 12. For example, the cover plate 13 may be provided between the upper mount 5 and the lower mount 12 as depicted. The cover plate 13 transfers all pump loads to the tank and may be used as a platform for securing components, and may dually-serve as a splash guard or protective cover for the tank assembly 7 to discourage spraying or for safety measures to prevent foreign objects from falling into the tank assembly 7.
The drive shaft 19 may be coupled to an impeller of a immersible/submersible pump, such as a centrifugal pump 20 as depicted. The centrifugal pump 20 may be arranged vertically as shown, with its volute portion 21 extending radially outwardly and/or circumferentially, in a circumferential direction z2, without limitation. The pump 33 may be disposed within a lower central portion of the tank assembly 7 as depicted. A pump inlet 33 of the centrifugal pump may comprise a central opening facing a bottom 11 of the tank assembly 7, to ingest contents within lower portions of the tank assembly 7. To protect against ingestion of foreign debris and/or tramp material, an inlet cage or strainer 32 may be provided to cover or surround the pump inlet 33. There is preferably a gap or vertical spacing between the pump inlet 33 and the bottom of the tank along vertical direction Z1.
An outlet conduit 6 may be operably connected to the volute portion 21 of the centrifugal pump 20. The outlet conduit 6 may extend vertically upwardly within the tank assembly as shown, for example, in a vertical direction Z1. The outlet conduit 6 may be supported, for example, by a clamp 17, which may be secured to the cover plate 13 as shown. It should be understood that while not shown, clamp 17 may secure to other components such as the lower mount 12, upper mount 5, or upper rim 35, without limitation. A connecting discharge flange 18 may be provided at an upper end of outlet conduit 6 for securing the outlet conduit 6 to piping leading to downstream equipment within a processing circuit.
The tank assembly 7 may comprise a cylindrical tank wall 8 defining a vertically-oriented tube, and a tank assembly diameter F. The tank wall 8 may be bounded at its upper end by the upper rim 35, and enclosed at its bottom 11 by a planar panel. The tank assembly 7 may be configured to hold contents including mixtures of liquids, solids, and/or gas—and may be configured to receive such contents via a tangential infeed conduit 9 located adjacent an upper portion of the tank assembly 7 below the upper rim 35. A connecting suction flange 10 may be provided to the tangential infeed conduit 9 for securing the tangential infeed conduit 9 to piping leading to upstream equipment within a processing circuit. There is preferably a gap or lateral/radial spacing between the pump inlet 33 and an inner surface of tank wall 8.
A central tube 14 may extend downwardly within the tank assembly and protect drive shaft 19. The central tube 14 may, thus, extend between the drive assembly 2 and centrifugal pump 20. The central tube 14 may comprise one or more upper ports 15 for venting to atmosphere. The central tube 14 may comprise one or more lower ports 34 for equalizing impeller backpressure against tank fluid level and allow any large solids to escape. The central tube 14 may comprise a connecting flange 16 at its upper end for securing to the cover plate 13 and/or upper mount 5 of the drive assembly 2. Depending on configuration, while not shown, it is also envisaged that the connecting flange 16 could also be configured to connect to the lower mount 12.
Tank assembly 7 may further comprise an inlet orifice 22 defining an open intersection between the tangential infeed conduit 9 and the tank wall 8. As depicted, the inlet orifice 22 may be generally horizontally drop-shaped, with its distal (e.g., “pointy”) side or end 46 being located adjacent a third point 31 of a variable geometry infeed shelf 23 as will be described hereinafter. In this regard, a tank infeed flow path 45 extending through the tangential infeed conduit 9 will preferably encounter a maximum radial width D of the variable geometry infeed shelf 23 at the third point 31 immediately or in close proximity downstream of the inlet orifice 22 (e.g., adjacent its distal side or end 46, without limitation). A vertical distance L between the distal side or end 46 may be greater than a vertical distance H described below.
An inventive variable geometry infeed shelf 23 may be provided to the tank assembly 7 in the manner illustrated and described below.
The variable geometry infeed shelf 23 may comprise an annular surface defined between a continuous annular inner edge 40 and a continuous annular inner edge 41. The variable geometry infeed shelf 23 may have an upper surface 24 and a lower surface 25, defining a radially-inner edge.
The variable geometry infeed shelf 23 may comprise multiple sections. For example, a first section 26 of the variable geometry infeed shelf 23 may extend from a third point 31 to a first point 27. A transitioning blend or radius section 37 may extend between the first point 27 and the third point 31. The transitioning blend or radius section 37 may be a fillet section, without limitation. In some instances, the transitioning blend or radius section 37 may comprise a second section 28 of the variable geometry infeed shelf 23 extending between the first point 27 and a second point 29, without limitation. In some instances, the transitioning blend or radius section 37 may comprise a third section 30 of the variable geometry infeed shelf 23 extending between the second point 29 and the third point 31, without limitation. The second 28 and third 30 sections may extend at different lengths around a circumference of the tank wall 8, and may comprise different radii. For example, the second section 28 may comprise a second radius r2. The third section 30 may comprise a second radius r2. In the particular non-limiting representative embodiment depicted, r2 is greater than r1.
The first section 26 of the variable geometry infeed shelf 23 may, as shown, extend for an angle a between the first point 27 and the third point 31. Said differently, angle a may comprise an angle between a first polar angle 81 at least partially being defined by a polar coordinate including the third point 31, and a second polar angle 82 at least partially being defined by a polar coordinate including the first point 27 as most clearly depicted in
An acute intersection 36 may be present between tank wall 8 and a surface of the tangential infeed conduit 9, when the tank pump 1 is viewed from above or below along vertical axis Z1 as illustrated in
Turning now to
A Y-offset E may exist between the first point 27 and the interception point 39 where the vertical tangent projection plane 38 meets the continuous annular inner edge 40 of the variable geometry infeed shelf 23. A Y-offset G may exist between the acute intersection 36 and the first point 27, without limitation. Y-offsets E, G may be measured in reference to a Y-Direction (or axis), Y.
The variable geometry infeed shelf 23 may be provided within the tank assembly 7, and on the tank wall 8, a vertical distance H from a lower edge of the inlet orifice 22. This vertical distance H may be zero, such that a lower point of inlet orifice 22 is tangent with upper surface 25 of the variable geometry infeed shelf 23. However, as shown, it is preferable that the vertical distance H is positive and greater than zero, such that there is at least some vertical spacing (in the vertical direction Z1), between the tangential feed conduit 9 and variable geometry infeed shelf 23.
The variable geometry infeed shelf 23 may comprise, at any given circumferential point in the circumferential direction Z2, an instantaneous radial width I. This instantaneous radial width I may change at different rates, depending on the section 26, 28, 30 of the shelf 23 being measured. A transitioning radial width K may be the instantaneous radial width I measured at the second point 29 of the variable geometry infeed shelf 23. Transitioning radial width K may be a value which is between the minimum J and maximum D radial widths mentioned above.
The tank pump 1 is preferably configured such that a feed may be introduced to the tank pump 1 via the tangential infeed conduit 9. The tank pump 1 is further preferably configured such that the feed initially follows a tank infeed flow path 45 which is aligned with a central axis of the tangential infeed conduit 9, and which may be substantially tangential with respect to the tank wall 8 of the tank assembly 7. The introduced feed subsequently passes through the inlet orifice 22 and encounters the variable geometry infeed shelf 23 below, where it continues to follow a circular flow path 44 around inside portions of the tank wall 8. As the flow of the introduced feed traverses circumferentially around the variable geometry infeed shelf 23, the introduced feed slowly and incrementally spills over the continuous annular inner edge 40 of the variable geometry infeed shelf 23, and enters deeper into the tank assembly 7 where it combines or mixes with other contents within the tank assembly. As it approaches a lower portion of the tank assembly 7 proximate the bottom 11, it follows a pump infeed flow path 42 where it passes through inlet cage 32 and pump inlet 33 and ingested into centrifugal pump 20 and finally discharged through volute portion 21 and out of the outlet conduit 6 in a pump discharge flow path 43.
The tank pump 1 having the novel variable geometry infeed shelf 23 described herein is thus configured to, as demonstrated by
Turning now to
Thus, an (inexpensive to manufacture) cylindrical tank wall 8 can be used in conjunction with the novel variable geometry infeed shelf 23 described herein, to synergistically provide a similar effect to that of a cylindrical tank provided with a traditional (more expensive to manufacture) involute infeed structure that is substantially radially displaced outwardly from the tank wall 8 in the X-direction X (not shown).
A new method for, or a new device for distributing an incoming feed flow uniformly around sumps and tank pumps is proposed. This new solution would rely preferably on a standard cylindrical tank geometry provided with a standard tangential inlet, combined with a custom designed annular shelf, or “flow-carrying” plate. This custom designed shelf would display a circular periphery and a novel uniquely-configured inner central passage or discharge which is configured to provide a similar effect to a more traditional involuted feed structure.
Generally-speaking, this prosed shelf design is somewhat physically ‘opposite’ in geometry to a volute-shaped periphery, which possesses a progressively shrinking outer radius and a central circular inner passage or fluid boundary surface. To some extent, from a fluid mechanics and functional point of view, the proposed shelf—with its unique non-circular inner rim, is expected to functionally perform similarly to a traditional involuted infeed structure, since the width of the shelf reduces gradually, essentially forcing a progressive flow injection around the entire volume of the tank.
Initial numerical simulations have suggested that this new tank pump design provided with the newly-proposed annular shelf displaying a central non-circular involuted passage can produce reasonably good flow distribution around the tank when compared with other alternatives, achieving results that get close to what could be expected with a volute-style entrance, with the advantage being a circular or cylindrical tank infeed geometry that is simpler, easier to design and build, structurally strong, and more economical.
A volute or spiral curve may be used to define most of the geometry of the central involuted passage or discharge. Said differently, the (radial) distance between a fixed center point of the tank and an inner edge of the shelf continuously increases for an angle (a) around the fixed center point in the same direction (44) of the flow, from a minimum radius (M) to a maximum radius (N), respectively located at angular positions (81) and (82) as shown in
For the first main involuted section (26), where radius grows progressively from (M) at (81) to (N) at (82) in the same direction of the flow (e.g. clockwise from the tangential inlet (9) as shown in
For the secondary section (37), where the radial separation between the inner involuted edge of shelf (23) and fixed center point reduces progressively from (N) to (M) in the same direction (44) of the flow, some preferred embodiments may introduce a constant radius segment just downstream from point (27) that connects with a spline defining a smooth geometrical transition that is tangent at both ends with the first main spiral section (26) and predicted (via numerical flow simulation) to promote uniform distribution. It should be understood and well-appreciated by those skilled in the art, that alternative embodiments could use portions of spirals, circular segments, linear segments, or splines, alone, or combined in various manners to achieve a similar result.
As depicted below, two main dimensions may be defined in accordance with embodiments of the present invention:
Example relative dimensional parameters proposed for novel shelf (23) with central involuted passage can be found in the below table:
The tank pump 1 and/or variable geometry infeed shelf 23 described and illustrated herein are provided merely as examples to which the invention of the claims may be applied. The specification does not suggest that the invention of the claims is limited to or applies only to the particular tank pump 1 and/or variable geometry infeed shelf 23 shown and described herein.
As suggested in
As suggested in
In this specification, adjectives such as first and second, and the like may be used solely to distinguish one element or action from another element or action without necessarily requiring or implying any actual such relationship or order. Where the context permits, reference to an integer or a component or step (or the like) is not to be interpreted as being limited to only one of that integer, component, or step, but rather could be one or more of that integer, component, or step etc.
The above description of the present invention is provided for purposes of description to one of ordinary skill in the related art. It is not intended to be exhaustive or to limit the invention to a single disclosed embodiment. As mentioned above, numerous alternatives and variations to the present invention will be apparent to those skilled in the art of the above teaching. Accordingly, while some alternative embodiments have been discussed specifically, other embodiments will be apparent or relatively easily developed by those of ordinary skill in the art. The invention is intended to embrace all alternatives, modifications, and variations of the present invention that have been discussed herein.
In this specification, the terms ‘comprises’, ‘comprising’, ‘includes’, ‘including’, or similar terms are intended to mean a non-exclusive inclusion, such that a method, system or apparatus that comprises a list of elements does not include those elements solely, but may well include other elements not listed.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/IB2022/054843 | 5/24/2022 | WO |
| Number | Date | Country | |
|---|---|---|---|
| 63192150 | May 2021 | US |
