The present invention relates broadly to a valve, a fluid level control system, and a fluid level sensor. The invention relates particularly, though not exclusively, to a tank refuelling system designed to be used in conjunction with a dry-break refuelling nozzle.
“Quick-Fill” diesel refuelling technology is often the system of choice for large diesel vehicle operators in many mining, rail, and earthmoving industries. The system typically comprises a dry-break dispensing nozzle, dry-break fuel receiver and tank vent(s). The nozzle is manually turned on to allow fuel to flow into the tank via the receiver. The nozzle shut-off mechanism is sensitive to fluid pressure conveyed through the nozzle. Pressurisation of the fuel tank is required to shut-off the pressure sensitive nozzle, and thus terminate the flow of fuel into the tank. A refuelling nozzle and system of this type are disclosed in the applicant's U.S. Pat. No. 4,919,174 and Australian patent No. 586085.
As occupational health and safety (OH&S) and environmental issues become an increasing priority with many quick-fill users, pressurisation of the fuel tank is often undesirable and in some cases prohibited. This has in turn created the need for a system that will terminate the flow of fuel into a tank without the need for tank pressurisation.
U.S. patent application Ser. No. 10/052909 by Cortex et al discloses a refuelling system and fuel receiver designed to shut-off without requiring pressurisation of the fuel tank. The fuel receiver is in the form of a dual valve receiver having a valve poppet and a piston shuttle located at its inlet and outlet, respectively. The dual valve receiver is normally closed wherein the valve poppet and the piston shuttles are urged closed via respective springs. The system includes a level sensor which controls the flow of fuel to the dual valve receiver so that, when the fuel tank is not full, hydraulic fuel taken from an inlet of the receiver flows to a chamber adjacent the piston shuttle to force the piston open and to permit the flow of fuel to the fuel tank. When the fuel tank is full, the supply of hydraulic fuel to the chamber via the level sensor is interrupted and the spring forces the piston and the dual valve receiver into its normally closed condition.
According to one aspect of the present invention there is provided a valve comprising:
Preferably the outlet valve head is connected to a piston which is slidably received within a piston chamber of a piston housing mounted within the valve body. More preferably the biasing element is located within the piston chamber and arranged to urge the piston away from the outlet and the outlet valve head out of the sealing engagement with the outlet wherein the valve is in the normally open configuration to allow the flow of fluid therethrough. Even more preferably the piston chamber includes a hydraulic chamber being arranged so that hydraulic fluid pressure applied to the hydraulic chamber drives the piston toward the outlet and the outlet head into sealing engagement with the outlet to dose the valve.
Preferably the valve also comprises an inlet valve head slidably received within the fluid passageway for closure of the inlet.
Preferably the inlet valve head is in the form of a receiver poppet which is slidably received within a poppet chamber of a poppet housing mounted within the valve body. More preferably the valve also includes a poppet biasing element located within the poppet chamber and arranged to urge the receiver poppet toward and into sealing engagement with the inlet
According to another aspect of the invention there is provided a fluid level control system comprising:
Preferably the fluid level control system also comprises an inlet valve head being slidably and axially disposed within the passageway for closure of the inlet.
According to a further aspect of the invention there is provided a fluid level sensor comprising:
Preferably the level sensor valve includes a sensor body having a recess within which a spool is slidably housed, the spool being operatively coupled to or arranged to engage the float device via a connecting rod. More preferably the sensor body includes a hydraulic flow passage which with the fluid level at or above the predetermined level and the level sensor valve in the first position, cooperates with the recess in order to permit the flow of hydraulic fluid to the valve whereas in a second position the spool prevents the flow of hydraulic fluid to the valve whilst the fluid level in the vessel is below the predetermined level.
Preferably the body of the valve includes a sampling port operatively coupled to the level sensor valve to provide hydraulic fluid to said level sensor and with the level sensor valve in the first position, to redirect it to a hydraulic chamber of the valve. More preferably the sampling port is connected to an inlet of the hydraulic flow passage of the sensor body via a sampling flow line which includes an in-line strainer, check valve and/or pressure accumulator. Even more preferably the fluid level sensor includes a first hydraulic return line connected between a first outlet of the hydraulic flow passage and the hydraulic chamber of the valve. In these embodiments the hydraulic fluid is the fluid of the vessel.
Preferably the fluid level sensor includes a float chamber within which the float device is located, the float chamber arranged to be flooded by the vessel fluid at the predetermined level. More preferably the float chamber includes one or more apertures about its peripheral wall and which permit flooding of the chamber which includes a non-return valve in its base which permits flow out of the chamber only.
Preferably the piston housing of the valve body includes a hydraulic inlet to which the level sensor valve is operatively coupled, the hydraulic inlet being arranged, with the level sensor valve in the second position, to provide hydraulic fluid pressure to the piston on an opposite face to the hydraulic chamber whereby the hydraulic fluid assists the biasing element in retaining the valve in the normally open mode. More preferably the hydraulic inlet is coupled to a second outlet of the hydraulic flow passage via a second hydraulic return line. Even more preferably the spool of the level sensor valve includes a throughgoing passage which, with said sensor valve in the second position, cooperates with the hydraulic flow passage to provide hydraulic fluid to the second outlet only and thus hydraulic fluid to the opposite face of the piston. Still more preferably the piston housing includes another hydraulic inlet to which the sensor valve is operatively coupled and being arranged to provide hydraulic fluid pressure to the piston to assist the biasing element in retaining the valve in its open configuration.
Preferably the fluid level control system is used in conjunction with a refuelling nozzle. More preferably the refuelling nozzle is of a dry break configuration and designed to engage the inlet valve head or the receiver poppet to effect its opening.
In order to achieve a better understanding of the nature of the present invention a preferred embodiment of a fluid level control system together with a valve and a fluid level sensor will now be described, by way of example only, with reference to the accompanying drawings in which:
As shown in
The shut-off valve 12 is operatively coupled to the level sensor 10 via a sampling flow line 14 together with first and second hydraulic return lines 16 and 18, respectively. The shut-off valve 12 is of a normally-open configuration wherein it permits the flow of fuel from the refuelling nozzle to the vessel or tank (not illustrated) whilst the fluid or fuel level is below a predetermined level. The level sensor 10 is configured to effect closure of the shut-off valve 12 when the fuel level is at the pre-determined level, which is most typically the maximum level of fuel within the tank when it is deemed to be full.
As shown in
The shut-off valve 12 also includes a piston housing 36 mounted to the valve housing 20 adjacent to the fuel outlet 26 and including a piston chamber 38 of a generally cylindrical configuration and arranged coaxial with the fuel passageway 22. The piston chamber 38 slidably houses a piston 40 which is connected to the valve head 30 via a connecting rod 42 and urged away from the fuel outlet 26 via a biasing element in the form of a piston return spring 44 which locates about the connecting rod 42. Thus, the piston 40 ordinarily retains the outlet valve head 30 out of sealing engagement with the fuel outlet 26 to permit the flow of fuel in the normally-open mode of the shut-off valve 12. The piston chamber 38 includes a hydraulic chamber 46 located adjacent a front face of the piston 40 so that hydraulic pressure within this chamber 46 drives the piston 40 against the return spring 44 force toward the fuel outlet 26 and the outlet head 30 into sealing engagement with the fuel outlet 26 so as to close the valve 12. In this example the outlet valve head 30 is of a conical shape and designed to mate with a corresponding internal surface of the fuel passageway 22 and the fuel outlet 26.
The shut-off valve 12 also includes a poppet housing 48 which is of a cylindrical shape and is mounted to the valve housing 20 coaxially within the fuel passageway 22 adjacent the fuel inlet 24. The poppet housing 48 includes a poppet chamber 50 within which the inlet valve head in the form of a receiver poppet 52 is slidably received. The receiver poppet 52 includes a coaxial bore 54 within which a poppet biasing element in the form of poppet spring 56 is housed. The poppet return spring 56 urges the receiver poppet 52 into sealing engagement with the fuel inlet 24 when the refuelling nozzle is disconnected from the shut-off valve 12 or the refuelling nozzle is in the “off mode”.
The valve body 20 includes a sampling port 58 located in this example approximately mid-way along the body 20 and in fluid communication with the fuel passageway 22. The sampling port 58 includes a sampling orifice 60 being arranged so as to increase the static pressure of the hydraulic fluid which in this example is the fuel sampled from the fuel passageway 22. The valve body 20 further includes a hydraulic inlet 62 in fluid communication with the hydraulic chamber 46 only. The valve body 20 includes another hydraulic inlet 64 which is arranged to provide hydraulic fluid to the hydraulic chamber 38 in the space rearward of the piston 40 and disposed about the piston return spring 44.
The shut-off valve 12 also includes a pressure inducing device located within the fuel passageway 22 adjacent the outlet valve head 30. In this example the pressure inducing device is in the form of an orifice plate 65 and is designed to “artificially” create an increase in the magnitude of pressure drop across the valve 12 thus increasing the amount of static pressure available at the sampling orifice 60. The system may have a minimal threshold pressure to ensure it operates and in applications where insufficient pressure is generated either through the valve 12, or downstream of the valve 12, the orifice plate 65 is installed to generate pressure at the sampling orifice 60 in excess of the minimal system pressure. Varying diameters or sizes of the orifice plate 65 can be used to create varying degrees of pressure increase. For example, refuelling applications having relatively high flowrates and inherently high downstream pressure head will require a “low restriction” device. Conversely, applications with low flowrates and negligible downstream pressure head will require a “high restriction” device.
As shown in
In order to further describe the invention, operation of this embodiment of the fluid level control system will now be explained. The general steps involved in its operation are as follows:
If the refuelling nozzle is not of a pressure-sensitive design for automatic shut-off, the refuelling nozzle is closedmanually. In any event the shut-off valve 12 is retained in the closedposition whilst the fluid or fuel level in the vessel or tank is at the predetermined level. Hydraulic fluid pressure is maintained within the hydraulic chamber 46 by hydraulic fluid or fuel from the pressure accumulator 70. Therefore, if the refuelling nozzle is inadvertently turned on, no fuel will pass the shut-off valve 12 and enter the vessel or tank. If a non-pressure sensitive refuelling nozzle such as a bulk-fill coupling is used, the system will retain the shut-off valve 12 in its closed mode with the vessel or tank full and the refuelling nozzle connected.
Now that a preferred embodiment of the present invention has been described in some detail it will be apparent to those skilled in the art that the fluid level control system together with the other aspects of the invention have at least the following advantages:
Those skilled in the art will appreciate that the invention described herein is susceptible to variations and modifications other than those specifically described. For example, the construction and configuration of the valve may vary from that of the shut-off valve described provided it functions as broadly defined in the specification. The valve may be of a single head configuration without the inlet head of the described example of the shut-off valve. For example, the shut-off valve may involve the omission of the front receiver section, replaced by a pipe connection (threaded or flanged). This connection would accept hose or pipework leading from the upstream receiver (and nozzle). The poppet housing and associated components would be replaced by a conical head piece. The role of this head piece would be to direct the flow, in the most efficient manner, to the flow passageway surrounding the piston housing.
All such variations and modifications are to be considered within the scope of the present invention, the nature of which is to be determined from the foregoing description.
Number | Date | Country | Kind |
---|---|---|---|
2003248297 | Sep 2003 | AU | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/AU2004/001302 | 9/23/2004 | WO | 00 | 5/5/2008 |