This application claims priority from Japanese Patent Application No. 2021-197300 filed on Dec. 3, 2021. The entire content of the priority application is incorporated herein by reference.
Conventionally, there is known an ink-jet printer provided with a controller, a print driving part electrically connected to the controller, and a print head electrically connected to the print driving part. For example, in the ink-jet printer, the controller and the print driving part are connected by a cable, and the print driving part and the print head are connected by another cable.
In the ink-jet printer, a direction in which the cable connecting the controller and the print driving part extends crosses a direction in which the another cable connecting the print driving part and the print head extends. Due to this, in a case of installing or arranging the print driving part, it is necessary to secure not only a space for the print driving part, but also a space in each of the direction in which one of the cables extends, which in turn leads to such a problem that a placement (arrangement) location of the print driving part is restricted.
The present teaching has been made in view of the above-described problems, and an object of the present teaching is to improve the degree of freedom of the placement location of a tank unit relaying a head unit and a base unit. Further, another object of the present teaching is to provide a head system, an ink supplying system, a printing system and a printing method each provided with such a tank unit.
According to a first aspect of the present teaching, there is provided a tank unit including:
According to a second aspect of the present teaching, there is provided a head system including:
According to a third aspect of the present teaching, there is provided an ink supplying system including:
According to a fourth aspect of the present teaching, there is provided a printing system including:
According to a fifth aspect of the present teaching, there is provided a printing method including:
According to a sixth aspect of the present teaching, there is provided a printing method including:
According to the first to sixth aspects of the present teaching, it is possible to provide a tank unit of which degree of freedom of the placement location is improved, and to provide a head system, an ink supplying system, a printing system and a printing method each provided with such a tank unit.
In the following, an explanation will be given about an embodiment of a printing system according to the present teaching, with an ink-jet printer as an example.
First, the overview of an ink-jet printer 10 will be explained, with reference to
As depicted in
The base unit 20 functions as an ink supplying device configured to supply an ink to the tank unit 30 via the tube T1. The tank unit 30 functions as a relaying device configured to supply the ink supplied from the base unit 20 to the head unit 40 via the tubes T2 and T3. Namely, the base unit 20 and the tank unit 30 function as an ink supplying system configured to supply the ink to the head unit 40. Further, the tank unit 30 and the head unit 40 function as a head system to which the ink is supplied from the base unit 20. The head unit 40 is provided with an ink-jet head 42, and a plurality of nozzles are formed in an ink discharge surface 42a of the ink-jet head 42. The ink-jet head 42 is configured to discharge or eject the ink, supplied from the tank unit 30, from the plurality of nozzles formed in the ink discharge surface 42a. As the ink-jet head 42, it is allowable to use, for example, a so-called piezoelectric ink-jet head provided with a plurality of nozzles, a plurality of individual channels each of which communicates with one of the plurality of nozzles, and a plurality of piezoelectric elements each of which applies a discharge pressure to the ink inside one of the plurality of individual channels.
In the present embodiment, the head unit 40 is configured to be attachable with respect to the rack R in a horizontal posture or a vertical posture. Here, the horizontal posture is a posture, as depicted in
Next, an ink supply system of the ink-jet printer 10 will explained. As depicted in
The tank unit 30 is provided with a head tank 32, a circulation pump 33, a purge pump 35, a solenoid valve 36 and an atmosphere communicating channel 37. The head tank 32 is installed inside the tank unit 30. The head tank 32 is provided, for example, with a liquid level sensor 32a of a float type which is configured to detect the water level of the ink inside the head tank 32. The atmosphere communicating channel 37 is provided with the purge pump 35 and the solenoid valve 36. Although the solenoid valve 36 normally allows the head tank 32 to communicate with the atmosphere, the solenoid valve 36 shuts off the communication between the head tank 32 and the atmosphere during a purge processing (to be described later on), and allows the head tank 32 and the purge pump 35 to communicate with each other. Accordingly, the head tank 32 communicates with the atmosphere, except for a period of time during which the purge processing is being executed.
The head unit 40 is provided with the ink-jet head 42 and a damper 43. The damper 43 is provided, for example, in order to mitigate any variation in pressure in the ink inside the ink-jet head 42 which occurs, for example, in such a case that a print medium conveyed by the conveyor skews and collides against the ink-jet head 42, etc.
The main tank 22 and the head tank 32 communicate with each other via a tube T0, a tube T1 and a tube IT1. One end of the tube T0 is connected to the main tank 22, and the other end of the tube T0 is connected to the pump 23. One end of the tube T1 is connected to the pump 23, and the other end of the tube T1 is connected to a coupler CP1 of the tank unit 30. Further, one end of the tube IT1 is connected to the coupler CP1 of the tank unit 30, and the other end of the tube IT1 is connected to the head tank 32.
The head tank 32 and the damper 43 of the head unit 40 communicate with each other via a tube IT2 and a tube T2. One end of the tube IT2 is connected to the head tank 32, and the other end of the tube IT2 is connected to a coupler CP2 of the tank unit 30. Further, one end of the tube T2 is connected to the coupler CP2 of the tank unit 30 and the other end of the tube T2 is connected to the damper 43.
The damper 43 and the ink-jet head 42 of the head unit 40 communicate with each other via a tube T4. Namely, one end of the tube T4 is connected to the damper 43 and the other end of the tube T4 is connected to the ink-jet head 42. Further, the ink-jet head 42 and the head tank 32 communicate with each other via a tube T3, a tube IT4 and a tube IT3. One end of the tube T3 is connected to the ink-jet head 42, and the other end of the tube T3 is connected to a coupler CP3 of the tank unit 30. One end of the tube IT4 is connected to the coupler CP3 of the tank unit 30, and the other end of the tube IT4 is connected to the circulation pump 33 of the tank unit 30. Further, one end of the tube IT3 is connected to the circulation pump 33 of the tank unit 30, and the other end of the tube IT3 is connected to the head tank 32.
At a time of initially introducing (installing) the ink-jet printer 10, the ink is not present inside the head tank 32 and inside the ink-jet head 42. Accordingly, at first, a controller 21 (to be described later on, see
In a case that the ink is discharged or ejected from the ink-jet head 42 in a state that the ink is filled in the ink-jet head 42 and in the channel connecting the ink-jet head 42 and the head tank 32, an amount, of the ink, which is same as the amount of the ink discharged from the ink-jet head 42 is supplied from the head tank 32 to the ink-jet head 42 via the tubes IT2, T2 and T4. Then, in a case that the ink inside the head tank 32 is decreased by continuous discharge of the ink from the ink-jet head 42 and that the liquid level sensor 32a of the head tank 32 detects that the water level of the ink inside the head tank 32 has reached a lower limit, the controller 21 drives the pump 23. With this, the ink is supplied from the main tank 22 to the head tank 32 via the tubes T0, T1 and IT1. In a case that the ink inside the main tank 22 is decreased by supplying of the ink to the head tank 32 and that the liquid level sensor 22a of the main tank 22 detects that the water level of the ink inside the main tank 22 has reached a lower limit, the controller 21 causes, for example, the operation panel 50 to display a message urging replenishing of the ink with respect to the main tank 22. Then, a user, who has seen the message urging the replenishing of the ink with respect to the main tank 22 replenishes the main tank 22 with the ink, thereby making it possible to supply the ink from the main tank 22 to the head tank 32 again.
Note that in the present embodiment, in order to exhaust (discharge), from the plurality of nozzles of the ink discharge surface 42a, a viscous ink inside the ink-jet head 42, or an air bubble entered into and mixed with the ink inside the ink-jet head 42 and inside the tubes IT2, T2 and T4, the controller 21 executes, in some cases, a purge processing of forcibly supplying the ink from the head tank 32 to the ink-jet head 42. In the purge processing, the controller 21 controls the solenoid valve 36 so as to shut off the communication between the head tank 32 and the atmosphere and to allow the head tank 32 to communicate with the pure pump 35. Further, the control 21 drives the purge pump 35 via the relay substrate 31 in this state, to thereby make the pressure inside the head tank 32 to be in the positive pressure. By doing so, the ink is forcibly supplied from the head tank 32 to the ink-jet head 42 via the tube IT2, T2 and T4, thereby exhausting the viscous ink and/or the air bubble inside the ink-jet head 42 from the plurality of nozzles.
Next, an explanation will be given about the electric connecting relationship among the base unit 20, the tank unit 30, the head unit 40 and the operation panel 50. As depicted in
The controller 21 is provided with a CPU (Central Processing Unit), a ROM (Read Only Memory), a RAM (Random Access Memory) and an ASIC (Application Specific Integrated Circuit) which includes a variety of kinds of control circuits, etc. The controller 21 executes a variety of kinds of processing in accordance with a program stored in the ROM and by the CPU and the ASIC. For example, the controller 21 generates a control signal based on a print job received from an external apparatus 60 such as a PC, etc., and transmits the control signal to the driving substrate 41 via the relay substrate 31. Further, the driving substrate 41 generates a driving signal based on the control signal, and drives the ink-jet head 42 based on the driving signal, thereby executing a print processing of printing an image, etc., on the print medium M. Furthermore, the controller 21 controls the pumps 23 and 33, the purge pump 35, the solenoid valve 36, the operation panel 50, etc., based on signals each of which is outputted from one of the liquid level sensors 22a and 32a, thereby executing a supply processing of the ink and a maintenance processing with respect to the ink-jet head 42. Note that although the example in which the controller 21 performs the print processing by the CPU and the ASIC has been explained, the present teaching is not limited to or restricted by this. It is allowable to realize the controller 21 by any hardware configuration. For example, it is allowable that the processing is executed by the CPU only or the ASIC only. Alternatively, it is allowable to realize the function of the controller 21 in a divided manner by two or more pieces of the CPU and/or two or more pieces of the ASIC.
Next, the details of the tank unit 30 will be explained, with reference to
The bottom walls 30a, 30b and the upper wall 30i each have a rectangular outer shape spreading or expanding in the x direction and the y direction. The bottom wall 30b is positioned on the one side in the z direction with respect to the bottom wall 30a (the upper side in
The side wall 30c has a rectangular outer shape spreading in the y direction and the z direction. An end part on the one side in the z direction (the upper side in
The side walls 30d and 30g each have a pentagonal shape which are parallel to a yz plane. An end part on the other side in the z direction (the lower side in
The side walls 30e and 30h each have a hexagonal outer shape spreading in the x direction and the z direction. The side wall 30e is connected to the bottom walls 30a and 30b, an end part on the one side in the y direction (the front side in
The inclined wall 30f has a rectangular outer shape, and is inclined with respect to the plane spreading in the x direction and the z direction. The inclined wall 30f is connected to an end part on the one side in the z direction of the side wall 30e, an end part on the one side in the y direction of the upper wall 30i, an inclined part, of an end part on the one side in the y direction of the side wall 30d, which is inclined with respect to the z direction, and an inclined part, of an end part on the one side in they direction of the side wall 30g, which is inclined with respect to the z direction.
As depicted in
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In the tank unit 30 of the present embodiment as explained above, the x direction, the y direction and the z direction are examples, respectively, of a “first direction”, a “second direction” and a “vertical direction”. The bottom wall 30a and the bottom wall 30b are examples, respectively, of a “first bottom wall” and a “second bottom wall”. The side wall 30c and the side wall 30d are examples, respectively, of a “first side wall” and a “second side wall”. The side wall 30e and the inclined wall 30f are an example of a “third side wall”, and the side wall 30h is an example of a “fourth side wall”. The head tank 32 is an example of a “tank”, and the relay substrate 31 is an example of a “substrate”. The tubes IT1, T1 and IT2 are examples, respectively, of a “first internal tube”, a “first external tube” and a “second internal tube”, and the coupler CP1 and CP2 are examples, respectively, of a “first fluidic interface” and a “second fluidic interface”. The wiring cables W1, C1 and W2 are examples, respectively, of a “first internal wiring”, a “first external wiring” and a “second internal wiring”, and the connectors CN1 and CN2 are examples, respectively, of a “first electric interface” and a “second electric interface”. The cylindrical parts P1 to P4 are an example of a “first cylindrical part” and the cylindrical part P5 is an example of a “second cylindrical part”.
In the tank unit 30 as explained above, the one end of the coupler CP1 and the one end of the connector CN1 protrude, respectively, from the opening OP1 and the opening OP2 of the bottom wall 30b to the other side in the z direction, and the tube T1 and the wiring cable C1 are connected, respectively, to the one end of the coupler CP1 and the one end of the connector CN1. Further, the length h1 in the z direction of the side wall 30c, in other words, the spacing distance between the bottom wall 30a and the bottom wall 30b is greater than the minimum bending radius of the tube T1 connected to the one end of the coupler CP1, and is greater than the minimum bending radius of the wiring cable C1 connected to the one end of the connector CN1. Accordingly, for example, even in such a case that the tank unit 30 is arranged in a state that the bottom wall 30a is placed on the horizontal plane, it is possible to route, along the horizontal plane, the tube T1 and the wiring cable C1 extending, respectively, from the coupler CP1 and the connector CN1 to the other side in the z direction, while bending the tube T1 and the wiring cable C1 without breaking or damaging the tube T1 and the writing cable C1. Namely, it is possible to improve the degree of freedom of the placement location of the tank unit 30.
Further, for example, depending on the placement location of the tank unit 30, such a case is conceivable that any obstacle such as a wall, etc., is present on the other side in the x direction with respect to the tank unit 30. Alternatively, such a case is conceivable that, in a state that a jig, etc., is placed with respect to the side wall 30d of the tank unit 30, a screw is inserted into any one of the cylindrical parts P1 to P4 to thereby fix the tank unit 30 to the jig. In either of the above-described cases, the user is unable to access the coupler CP1 and the connector CN1 from the other side in the x direction. In view of this, in the present embodiment, the one end of the coupler CP1 and the one end of the connector CN1 protrude, respectively, from the opening OP1 and the opening OP2 of the bottom wall 30b to the other side in the z direction. Accordingly, even in the above-described case that the user is unable to access the coupler CP1 and the connector CN1 from the other side in the x direction, the user is able to access the coupler CP1 and the connector CN1 from the one side in the y direction or from the other side in they direction, and to connect the tube T1 and the wiring cable C1, respectively, to the coupler CP1 and the coupler CP2. Furthermore, even in a case that any space for routing the tube T1 and/or the wiring cable C1 is not present on the other side in the x direction with respect to the side wall 30d of the tank unit 30 due to such a restriction in the placement location, it is possible to route the tube T1 and/or the wiring cable C1 along the yz plane. Namely, it is possible to improve the degree of freedom of the placement location of the tank unit 30.
Furthermore, the other end of the coupler CP1 is positioned on the one side in the z direction from (with respect to) the bottom wall 30b, and the length h2 in the z direction of the side wall 30d, in other words, the spacing distance from the bottom wall 30b to the upper wall 30i is greater than the minimum bending radius of the tube IT1 connected to the other end of the coupler CP1. Accordingly, it is possible to route the tube IT1 inside the tank unit 30, while bending the tube IT1 without breaking or damaging the tube IT1.
In the tank unit 30 of the present embodiment, it is possible to suppress the size in the z direction of the tank unit 30 to be minimally required, by suppressing the length h2 in the z direction of the side wall 30d to be minimally required within a range which is greater than the minimum bending radius of the tube IT1, while suppressing the length h1 in the z direction of the side wall 30c within a range greater than the minimum bending radius of the tube T1 and the minimum bending radius of the wiring cable C1.
Further, in the tank unit 30 of the present embodiment, it is possible to suppress the size in the z direction of the tank unit 30 to be minimally required, by suppressing the length d1 in the x direction of the bottom wall 30b within a range longer than the sum of the length in the x direction of the cylindrical part P1, the length in the x direction of the purge switch PS and the length in the x direction of the cylindrical part P5.
In the tank unit 30 of the present embodiment, the coupler CP1 and the connector CN1 are arranged side by side in the y direction in the bottom wall 30b. Accordingly, it is possible to suppress the size in the x direction of the bottom wall 30b to be minimally required, which in turn makes it possible to suppress the size in the x direction of the tank unit 30 to be minimally required, as a result.
Inside the tank unit 30 of the present embodiment, the reinforcing frame FR is provided on the one side in the z direction with respect to the head tank 32. Further, the purge pump 35 is arranged in the surface, of the reinforcing frame FR, which is on the one side in the z direction; the purge pump 35 is positioned, in the x direction, between the end part on the one side in the x direction of the bottom wall 30b and the atmosphere communicating channel 37 extending to the one side in the z direction. With this, it is possible to effectively use the space which is inside the tank unit 30 and which is on the one side in the z direction with respect to the head tank 32, thereby making it possible suppress any increase in the size of the tank unit 30.
Although the embodiment of the present teaching has been explained in the foregoing, the present teaching is not limited to or restricted by the above-described embodiment, and various design changes can be made within the scope of the claims.
In the above-described embodiment, the openings OP1 and OP2 are formed in the bottom wall 30b, and the one end of the coupler CP1 protrudes from the opening OP1, and the one end of the connector CN1 protrudes from the opening OP2. The present teaching, however, is not limited to or restricted by this. For example, it is allowable that the one end of the coupler CP1 and the one end of the connector CN1 protrude from one opening formed in the bottom wall 30b. Alternatively, it is allowable that the other end of the atmosphere communicating channel 37 is connected to the one opening.
In the above-described embodiment, the coupler CP1 and the connector CN1 are arranged side by side in the y direction in the bottom wall 30b. The present teaching, however, is not limited to this. For example, in a case that wall, etc., is present on the other side in the x direction with respect to the tank unit 30, and that the user accesses the coupler CP1 and the connector CN1 from the one side in the y direction or from the other side in the y direction so as to connect the tube T1 and the wiring cabler C1, respectively, to the coupler CP1 and the connector CN1, it is allowable to arrange the coupler CP1 and the connector CN1 to be shifted from each other in the x direction. By doing so, the user is allowed to access the coupler CP1 and the connector CN1 more easily.
In the above-described embodiment, the liquid level sensors 22a and 32a of the float type are used as the liquid level sensors configured to detect, respectively, the ink amount in the main tank 22 and the ink amount in the head tank 32. The present teaching, however, is not limited to this. For example, it is allowable to use an optical sensor provided with a light projecting part and a light receiving part.
Number | Date | Country | Kind |
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2021-197300 | Dec 2021 | JP | national |
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Entry |
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European Patent Office, Extended European Search Report issued in European Patent Application No. 22210530.6, mailed Apr. 20, 2023. |
Number | Date | Country | |
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20230173819 A1 | Jun 2023 | US |