Patent Application
20220228376
The present invention relates to a tape applicator with adjustable compound flow rate and to a method for adjusting the compound flow rate of such an applicator.
Such an applicator is intended for laying a tape made of paper or similar material, that comes in the form of a roll, between two adjacent sheets of plasterboard, during building or renovation work, using a pasty jointing compound known as mud.
Thus, the compound fills the space between the two sheets and the tape holds them together.
The tape is laid between two sheets positioned in one and the same plane or at a corner-forming angle. Once the compound and the tape are in position, the user smooths them using a flat spatula, or a corner spatula for the corners. The tape thus makes it possible to obtain a perfectly smooth joint between the sheets.
Tape applicators commonly known as taping “banjos” are already known, these comprising a mud chamber and a payout device for dispensing jointing tape from a roll to perform numerous jointing operations, particularly on large jobs.
To this end, the chamber has, by reference to the position of use, a rear wall delimiting a tape inlet slot and a front wall delimiting a tape outlet slot.
An application head is generally intended to be attached to the frontal wall above the outlet slot to ensure correct application of the tape, namely to extract the mud-laden tape from the applicator and press the tape onto the sheets of plasterboard. The user then performs a finishing smoothing operation using a spatula.
Document WO2011094820 describes an application head configured to apply a tape between two sheets of plasterboard that are at a corner-forming angle to one another. The head comprises a mounting plate for fixing to the applicator, the mounting plate being extended by a fixed arm supporting a corner wheel of V-shaped profile to press the tape into a corner.
This head has numerous disadvantages. Specifically, it is suitable only for applying tape in a corner, which means that it has to be removed so that an application head suitable for applying tape flat can be refitted. Two distinct heads are therefore needed, and this is time-consuming and comes with the risk that one of the two heads may become lost.
Furthermore, the mounting plate is intended to be fixed inside the chamber and to collaborate with the shank of an external adjusting screw fitted with an eccentric and that is used not only for attaching the mounting plate but also for adjusting its position along the chamber in order to regulate the height of the tape outlet slot as illustrated in document U.S. Pat. No. 511,427.
However, the mounting plate and the adjusting mechanism are directly in contact with the mud, and this fouls and damages the mechanism because it is necessary to force it in order to adjust the height of the slot. Furthermore, because the application head delimits the upper edge of the slot, the entirety of the head has to be changed regularly because the upper edge of the slot is subjected to a great deal of abrasion and to very high temperatures with repeated passage of the tape.
It is therefore an objective of the present invention to propose a tape applicator equipped with adjusting means that are easy to operate, robust and precise, which means to say fairly insensitive to abrasion and heat, and inexpensive, which is to say easily replaceable independently of the application head.
Document FR3007439 describes a multifunction application head which also has the advantage of not requiring removal between the two functions (applying the tape flat and applying it to a corner).
However, this application head is complex and its structure also does not allow adjustment of the height of the tape outlet slot.
Specifically, the application head in that document comprises a mounting plate equipped with simple fixing holes intended to accept a screw inserted into the frontal wall of the tool.
It is therefore an objective of the present invention to propose a tape applicator equipped with adjusting means that can be coupled reversibly (in order to allow them to be changed independently) to an application head arranged on the outside of the chamber so as to allow simultaneous adjustment of the height of the outlet slot and of the position of the application head.
According to the invention, the sliding function is removed to outside the chamber, making it possible to limit the number of parts inside the chamber and have only these to change, rather than the sliding mechanism. That also allows the sliding mechanism to be incorporated into the application head, allowing both the application head and the adjusting parts situated inside the chamber to be slid at the same time.
Thus, one subject of the invention is an applicator of jointing tape for joining two sheets of plasterboard, the applicator comprising a payout device for paying out a jointing tape that comes in a roll and a mud chamber through which the tape is paid out, in use, the chamber having, with reference to the position of use, a tape inlet slot formed between a free end of a rear wall of the chamber and a first free end of a lower wall of the chamber, and a tape outlet slot formed between a free end of a frontal wall of the chamber and a second free end of the lower wall of the chamber, the chamber further comprising two lateral walls, one of which constitutes a removable side cover providing access to the inside of the chamber, the outlet slot having a determined height and being equipped with heightwise adjustment means.
According to the invention, the adjusting means comprise:
According to particular embodiments:
Another subject of the invention is a method for adjusting the mud flow rate of an applicator of jointing tape joining two adjacent sheets of plasterboard, the method comprising the following steps:
Further features of the invention will be stated in the following detailed description, given with reference to the attached drawings, which respectively depict::
An applicator equipped with means for the height-wise adjustment of the outlet slot according to the invention is illustrated in
The applicator 1 comprises a payout device 2 for paying out a roll 3 of jointing tape (illustrated by dotted line) and a mud chamber 4 through which the tape is paid out during use.
The applicator also comprises a holding handle 5 for transporting it or handling it operationally when applying the tape.
Alternatively or in combination, the applicator may comprise a carry strap (not illustrated) allowing the applicator to be picked up from beneath.
As illustrated in
The chamber 4 also has a tape outlet slot 9 formed between a free end 10a of a frontal wall 10 of the chamber and a second free end 8b of the lower wall 8 of the chamber.
The chamber further comprising two lateral walls 11 and 12, one of which constitutes a removable side cover 11 providing access to the inside of the chamber 4.
The tape outlet slot 9 is formed between a free end 10a of a frontal wall 10 of the chamber and a second free end 8b of the lower wall 8 of the chamber. The height H1 of this slot determines the amount of mud carried by the tape.
Now, it is desirable to be able to alter this amount of mud, according to the conditions of use, the viscosity of the mud, etc.
The invention proposes mechanically coupling to a mounting plate 110, external to the chamber 4, a plate, internal to the chamber 4, structurally independent of the mounting plate, and able to slide relative to the slot in order to reduce the resultant height H2 of the slot 9 and thus reduce the amount of mud applied with the tape.
The heightwise adjustment means according to the invention are detailed in
Thus, according to the invention, the adjusting means comprise an adjusting plate 16 for adjusting a height H2 of said outlet slot, the adjusting plate 16 being arranged inside the chamber, against an interior face 10c of the front wall 10 of the chamber.
The invention makes provision for the contact face 10b of the frontal wall 10 to comprise a longitudinal sliding guide 14 perpendicular to the outlet slot 9. The sliding guide 14 is equipped with an oblong orifice 15. As will be described later, the length of the oblong hole determines the length of sliding travel of the adjusting plate and therefore the resultant height H2 of the outlet slot 9.
The adjusting means also comprise a coupling and clamping spindle 17 for coupling and clamping the plate 16, which spindle is engaged in an orifice 16a of the plate 16 and in the oblong hole 15 of the sliding guide 14.
The adjusting means also comprise a mounting plate 110, fixed with the ability to slide against an exterior contact face 10b of the frontal wall 10 of the chamber.
The mounting plate 110 comprises at least a fixing web 111 which comprises a bearing face 111a intended to bear against the contact face 10b of the frontal wall 10 of the chamber, in a fixing position.
The mounting plate 110 may comprise structures other than the web 111, such as flanks 112a-112b which may have a function of supporting at least one tape application wheel.
To complement the sliding guide 14, the bearing face 111a of the fixing web comprises a sliding end stop 111b provided with a hole 115 arranged centrally with respect to the sliding end stop.
In use, the sliding end stop 111b collaborates in sliding with the sliding guide 14.
The hole 115 is intended to have the coupling and clamping spindle 17 pass through it to fix the mounting plate 110 against the frontal wall of the chamber.
The fixing means also comprise tensioning/slackening-off means to collaborate with the coupling and clamping spindle 17 in order to allow the fixing web 111 of the mounting plate 110 to be clamped against/loosened with respect to the frontal wall 10 of the chamber.
In the preferred embodiment illustrated, the fixing means comprise a quick clamp lever 116 comprising a cam 116a fixed eccentrically and such that it can pivot with respect to the axis XX to a coupling member 117 intended to be fixed to the coupling and clamping spindle. Advantageously, a washer 118 is provided between the coupling member and the fixing web 111 to protect the latter from the friction of the cam 116a during clamping/loosening.
In the embodiment illustrated, the sliding end stop 111b borne by the bearing face 111a of the fixing web 111 consists of an oblong groove intended to collaborate with the sliding guide 114 borne by the contact face 10b of the frontal wall 10 of the chamber, the sliding guide 114 being an oblong rib of a shape that complements, except in terms of length, the groove 111b. In this case, the groove borne by the fixing web will have a length L3, and the rib borne by the chamber will have a length L2 less than the length L3.
Of course, it is possible to reverse the volumes and for the sliding end stop borne by the bearing face of the fixing web to consist of an oblong rib intended to collaborate with the sliding guide borne by the contact face of the frontal wall of the chamber, the sliding guide being an oblong groove. In this case, the groove borne by the chamber will have a length L3, and the rib borne by the fixing web will have a length L2 less than the length L3.
In order to adjust the flow of mud during application, the height H2 of the outlet slot is adjusted. The flow of mud is the amount of mud per unit area of tape: the taller the slot, the greater the quantity of mud under the tape and therefore the greater the mud flow rate.
In order to do that, the means for tensioning/slackening-off the coupling and clamping spindle 17 are operated in order to slacken off the mounting plate 110 and the plate 16 from against the frontal wall 10 of the chamber.
To do that, the lever 116 is pivoted in such a way as to position the cam 116a a smaller distance away from the washer. This then reduces the clamping tension applied to the coupling and clamping spindle 17.
The mounting plate 110 coupled to the adjusting plate 16 is then slid using the coupling and clamping spindle 17 until the outlet slot for the tape has an operational height H2 corresponding to a datum mud-application flow output.
The means for tensioning/slackening-off the coupling and clamping spindle 17 are then operated in order to clamp the mounting plate and the plate against the frontal wall of the chamber. In the embodiment illustrated, the lever 116 is pivoted in such a way as to position the axis of rotation X-X of the cam 116a at a greater distance from the washer, thereby increasing the clamping tension applied to the coupling and clamping spindle 17.
In one advantageous embodiment, the orifice 16a in the plate 16 is polygonal and the coupling and clamping spindle 17 has a polygonal cylindrical portion 17a of a shape that complements the polygonal hole 16a and that is intended to be inserted in the polygonal hole 16a in order to prevent the plate from rotating about the coupling and clamping spindle. That then easily ensures perfect parallelism of the functional edges of the outlet slot 9 during application.
Alternatively, the plate may comprise a second orifice, the coupling and clamping spindle comprising a bearing head bearing against the plate equipped with an immobilization pin intended to be engaged in the second orifice in order to prevent the plate from rotating about the coupling and clamping spindle.
The structure of the adjusting means according to the invention also allows easier adjustment of the height H2. Specifically, adjustment is generally performed when the applicator is set down via the lower face 8 on a support. In this position, it is generally difficult to see the outlet slot 9 because of the presence of an application head.
The invention makes provision for the mounting plate 110 to have a rectilinear distal edge 119, which is to say the edge at the opposite end to the outlet slot 9, that makes it possible to constitute an adjustment marker against a graduated scale 13 parallel to the rectilinear distal edge 19 and borne by the exterior contact face 10b of the frontal wall 10 of the chamber. This scale thus directly represents the outlet slot, so that the user can directly visualize, above the immobilizing head, the measurement of the opening of the outlet slot which is situated below the mounting plate and which is not visible when the user is adjusting the height of the outlet slot.
This avoids said user having to turn the applicator over after or during adjustment.
The adjusting means according to the invention thus allow heightwise adjustment of the slot, while at the same time being structurally independent of the adjusting plate.
Thus, in the event of plate wear, it is possible to change the plate without having to change the application head fixed on the mounting plate.
This structure makes it possible to provide for the mounting plate to bear a tape application head. For example, the structure of the adjusting means and, in particular, the use of an exterior mounting plate, allows the bearing of means which provide a particular tape application function such as, notably, the ability to apply tape into a corner, a tape-cutting head, etc.
Furthermore, it means that different materials can be used for the mounting plate (and possibly the rest of the application head), and for the plate. The latter is advantageously made of a non-rusting metal which is more resistant to the heat and abrasion of the mud and of the tape than the plastic generally used in the manufacture of the application heads.
An example of an application head that may advantageously be combined with the means for the height-wise adjustment of the outlet slot according to the invention is illustrated in
In this case, the mounting plate 110 is a mounting plate for fixing an application head 100, the mounting plate comprising a fixing web and two flanks perpendicular to the fixing web and each having two orifices, facing each other in pairs, to receive a first rotation spindle 120 and a second rotational spindle 130 which spindles are mutually parallel.
The first rotation spindle bears two toothed wheels 121 for driving the tape.
The application head 100 further comprises two link rods 131 mounted via a first end to rotate freely, on the second rotation spindle, between a retracted position and a position of use.
A second end of each link rod is mounted to rotate freely on a third rotation spindle, on either side of a corner wheel 133, itself free to rotate on the third rotation spindle.
The application head 100 also comprises a spring 140 like the one illustrated in
The spring having two legs 141 bearing against the mounting plate, each one being extended by a bend 142 connected to an immobilizing arm 143 equipped with a catch 144 for immobilizing the link rods in the position of use.
The immobilizing arms 143 thus extend in a plane secant to a plane passing through the two legs 141, the arms being joined together by a return arch 146 extending in a plane secant to the plane passing through the two immobilizing arms.
A coil of spring 145 is arranged between the free ends of the bearing legs 141 and the bends 142 connecting to the arms 143. This coil 145 performs two functions simultaneously: an elastic return function which allows the entire part consisting of the portion of the legs connected to the bends 142, the bends 142, the arms 143 and the arch 146 to pivot together while the portion of the legs bearing their free end remains in contact with the mounting plate 111. The coil also houses the second rotation spindle 130, holding the spring in position and ensuring that the spring pivots about the rotation spindle 130.
Finally, the application head 100 comprises reversible immobilization means, independent of the spring 140, for reversibly immobilizing the link rods in the retracted position. These immobilization means here comprise at least one immobilization claw 151 and at least one end stop 152 configured so that, in the immobilization position, at least one link rod is kept pressed against the end stop by the claw. In this case, the claws and/or the link rods are configured to allow the link rods to be forcibly unlocked from the claws in order to switch into a position for applying tape in a corner.
The invention also provides means for limiting leaks of mud from the tape 3 inlet slot 6. These means, by reducing leaks according to the viscosity of the mud, allow better control over the flow rate of mud at the outlet slot 9.
Furthermore, these means provide effective and inexpensive protection of the tape inlet slot against abrasion and increases in temperature, and do so in a way that offers great ease of maintenance.
As illustrated in
According to the invention, each cylinder, 7a1 and 8a1 respectively, is covered with a removable protective sleeve 201 and 202 respectively, of an interior cross section that complements the cylinder, 7a1 and 8a1 respectively, that the sleeve covers.
Each protective sleeve 201 and 202 has a longitudinal opening 201a-202a, delimited by two immobilization edges 201b-202b for immobilization against the wall (7 and 8 respectively) bearing the cylinder 7a1 and 8a1 respectively, that the sleeve 201 and 202 respectively, covers.
The sleeves 201-202 are thus self-immobilizing against the wall that bears the cylinders because the edges 201b-202b of the longitudinal openings 201a-202a are arranged at the junction where the wall and the cylinder meet, which junction exhibits a point of inflection preventing the sleeves from sliding or from falling off the cylinder.
These sleeves are advantageously made of metal, such as stainless steel. The material thus exhibits resistance to abrasion and to heat that is far greater than that of the plastic generally used in the manufacture of the tape applicators.
Moreover, this structure of the free ends of the rear and lower walls is very easy to produce using molding.
The sleeves, if they have become worn, are very easy to change.
[The method for performing maintenance on such a type tape applicator comprises a first step of opening the side wall that constitutes the removable side cover 11 providing access to the inside of the chamber 4 and to the free ends 7a and 8a of the rear wall 7 and of the lower wall 8.
The worn protective sleeve or sleeves 201-202 is or are then removed from the free ends 7a and 8a of the rear wall 7 and/or of the lower wall 8 of the chamber by sliding them along the cylinders 7a1-8a1 borne by said free ends.
New protective sleeves are then inserted, by sliding them along the cylinders 7a1-8a1 borne by the free ends of the rear wall and of the lower wall of the chamber. To do that, the longitudinal opening of each sleeve is aligned with the wall 7 or 8 bearing the cylinder onto which the sleeve is slipped. The immobilization edges of the longitudinal openings of the sleeves therefore position themselves at the junction where the wall meets the cylinder.
Finally, the lateral wall 11 that constitutes the removable side cover is closed again.
As a preference, each cylinder 7a1-8a1 has a circular cross section and each protective sleeve 201-202 has an open C-shaped circular cross section. This ensures optimal contact with the tape as it is being applied, without sharp edges, and avoids the tape tearing.
It is then possible to apply the tape very quickly, without fear that the free edges of the rear and lower walls might melt, and without the risk of tearing the tape, thanks to the rounded shape of the sleeves.
Aside from affording protection against abrasion, this structure of the sleeves also allows the applicator to be adapted according to the viscosity of the mud used.
Thus, a user wishing to employ a mud that is more fluid than normal will change the sleeves so that the tape inlet slot is not as tall, thus limiting mud leaks.
For this purpose, the protective sleeves 201-202 have a thickness such that when inserted around the cylinders of the free end of the rear wall and of the lower wall, they are spaced apart by an inlet slot height that is such that, in use, the tape is able to run freely but the mud stored in the mud chamber is not.
It is therefore possible to offer a kit for applying jointing tape between two sheets of plasterboard, comprising a tape applicator and a plurality of protective sleeves of different thicknesses to allow the height of the inlet slot to be adjusted according to the viscosity of the mud that is to be used.
By virtue of the invention, it is possible very easily to set and adjust the height of the tape inlet and tape outlet slots, according to the viscosity of the mud, and according to user practices in terms of mud flow rate.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/FR2019/000087 | 5/31/2019 | WO | 00 |
