This application is a nonprovisional of U.S. Patent Application No. 63/086,412 filed on Oct. 1, 2020, which is hereby incorporated by reference herein in its entirety.
This disclosure relates to a system for on demand access to sealing material applied to shipping containers.
Recent proliferation and growth of online marketplaces has increased demand for efficient packaging systems. Large online marketplaces may ship 1,600,000 packages a day. Packers, who package ordered goods for shipment, may prepare four packages per minute or 200-300 orders per hour. Packers may work 12-hour shifts, preparing 2,400-3,600 packages per day.
To prepare a package, a packer may locate ordered goods. The packer may select an appropriate shipping container for the goods. The container may be a soft mailer envelope, a box or any suitable container for shipping or transporting the goods. The container may be provided in a collapsed state so that the containers themselves may be shipped and stacked efficiently.
The packer may partially assemble the container before inserting the ordered goods into the container. For example, if the container is a box, the packer may first arrange flaps on a bottom portion of the box. The packer may apply tape or other sealing material to the bottom flaps to form a floor of the box. Then the packer may begin inserting goods into the box.
After the ordered goods have all been inserted into the container, the packer may seal the container. For example, the packer may seal the top flaps of a box by applying tape or other sealing material to the top flaps. A container should be sealed such that the container will not open during shipping. The shipping process may expose the container to sorting impact, over-the-road vibration, rotation, temperature fluctuation and other stresses. The sealing process must ensure the container remains closed throughout the shipping process.
After a container is sealed, the packer begins preparing a new order. A packer may need to apply tape or other sealing material to a container at different steps during the packaging process. Conventionally, the packer may pick up and put down sealing material multiple times during the packaging process. However, each time the sealing material is put down, the packer needs to remember where it has been placed so that the packer will be able to quickly retrieve the sealing material at a later time for another step in the packaging process.
The placement of the sealing material requires the packer to remember additional information that may distract the packer. A distracted packer has a higher risk of inserting the wrong items into a container or making other packaging errors such as incorrectly applying sealing material to a container. Requiring the packer to put down and pick up the sealing material also slows down the packaging process.
Putting down and picking up the sealing material also introduces other inefficiencies into the packaging process. For example, ideally the packer needs to have a clear working area to prepare a container and insert goods into the container. Each order may include different goods that need to be packaged in different size containers. However, the same type of sealing material may be applied to the different size containers. The sealing material should preferably be positioned so that it does not obstruct the packer's working area or ability to prepare a package.
However, placing the packaging material outside the packer's working area decreases efficiency of the packaging process. The packer will need to move or turn away from the packaging area to retrieve the sealing material. The packer may not recall where exactly the sealing material was placed and may spend time searching for the sealing material.
Packer work areas may include a sealing material dispenser mounted on a wall or other immobile structure. However, the sealing material dispenser may obstruct the working area. Even if the sealing material dispenser does not obstruct the working area, the packer may need to turn away from the working area to access the sealing material dispenser. It may be complex to refill the sealing material dispenser. Also, if the packer needs to move to a different location, a sealing material dispenser may not be available at the new location.
It would be desirable to provide apparatus and methods that allow for ready access to sealing material without the drawbacks of conventional devices. Therefore, it would be desirable to provide a TAPE DISPENSER HOLSTER SYSTEM.
The objects and advantages of this disclosure will be apparent upon consideration of the following disclosure, taken in conjunction with the accompanying drawings, in which like reference characters refer to like parts throughout, and in which:
Apparatus for a sealing material system is provided. The system may include a retaining cage. The system may include a portable sealing dispenser. The portable sealing dispenser may include a handle. The portable sealing dispenser may include a sealing dispensing mechanism. The portable sealing dispenser may include a securing flange. The securing flange may be affixed to the handle. An illustrative portable sealing dispenser may be a tape dispenser, such as a tape gun.
The retaining cage may include an opening segment. The opening segment may be configured to receive the securing flange. The retaining cage may include a securing segment. The securing segment may be configured to hold the securing flange.
The opening segment may define an insertion surface area. The securing flange may define a flange surface area. The insertion surface area may be larger than the flange surface area. The securing segment may define a securing surface area. The securing surface area may be smaller than the flange surface area.
The insertion surface area may be large enough for the securing flange to pass through the insertion surface area. The securing surface area may be smaller than the flange surface area and may therefore support the securing flange. The securing segment may support the securing flange against a gravitational force acting on the portable sealing dispenser.
The securing segment may define a support platform. The support platform may support the securing flange against a gravitational force. The securing segment may include at least one retention member. The at least one retention member may extend from the support platform. The at least one retention member may extend perpendicular to the support platform. When the securing flange is supported by the support platform, the at least one retention member may prevent the securing flange from sliding off the support platform.
The securing segment may encircle at least three sides of the handle of the portable sealing dispenser. The securing segment may encircle the handle except for an opening that is large enough for the handle to be inserted into the securing surface area. For example, when the handle is circular, the opening may be larger than a diameter of the handle. When the handle is square or rectangular shaped, the opening may be larger than one side of the handle.
The at least one retention member may extend from the support platform to the opening segment. The at least one retention member may extend perpendicular to the support platform. The at least one retention member may extend perpendicular to the opening segment. The at least one retention member may be configured to guide the securing flange from the opening segment onto the support platform defined by the securing segment. The opening segment of the retaining cage may be spaced apart from the support segment by a length of the at least one retention member. After the securing flange is positioned on the support platform, the at least one retention member may prevent the securing flange from sliding off the support platform.
A single contiguous member may be bent to form component segments of the retaining cage. For example, the opening segment and the securing segment may be formed from a single contiguous member. The opening segment, the support platform and the at least one retention member may all be formed from a single contiguous member. A single contiguous member used to form the retaining cage may be cylindrically shaped. For example, the retaining cage may be constructed from metal wire, metal tubing or any other suitable material.
The opening segment may define the insertion surface area. The securing flange may define the flange surface area. The insertion surface area may be proportional to the flange surface area. The securing segment may define the securing surface area. The securing surface area may be proportional to the flange surface area.
The system may include a holster. The holster may support the retaining cage. The holster may be constructed from any suitable material. For example, the holster may be constructed from leather, fiberglass, metal, fabric, plastic or any suitable combination of materials. Illustrative materials may include thermoplastic acrylic-polyvinyl chloride such as Kydex® manufactured by Sekisui SPI of Bloomsburg, PA.
The holster may be configured to be supported by clothing of a packer. For example, the holster may include components for the holster to be mounted to a waistband of the packer's clothing. The holster may include a clip for attachment to the waistband. The holster may include at least one pass-through for sliding the holster onto a belt worn by the packer. The holster may include two or more pass-throughs. A belt worn by the packer may be passed through the one or more pass-throughs to secure the holster to the packer's belt.
Securing segments of the retaining cage may define a support border. In some embodiments, the securing segments in combination with a surface of the holster may form the support border. In some embodiments, a handle of a portable sealing dispenser such as a tape dispenser may be inserted into an area defined by the support border. The support border may support the tape dispenser against a gravitational force.
For example, the support border may support the tape dispensing mechanism against a gravitational force when the holster is suspended above a surface (e.g., when attached to a waistband of a packer). The support border may be configured to support a handle of a sealing dispensing mechanism. The support border may be configured to support other components of a sealing dispensing mechanism.
The support border may support a sealing dispensing mechanism, or a roll of tape mounted on the tape dispensing mechanism. In such embodiments, a handle of the tape dispenser may be positioned at a lower gravitational potential than the roll of tape or tape dispensing mechanism. For example, the support border defined by the retaining ring may be configured such when a tape dispensing mechanism is supported by the retaining ring, gravity pulls the handle away from the support border.
The handle of the tape dispenser may be weighted to increase gravitational pull on the handle. A weighted handle may prevent the tape dispensing mechanism supported above the support border from falling out or off the support border. An illustrative weight of a conventional tape dispenser may be about 13 ounces. Tape dispensers disclosed herein that include a weighted handle may have weights of 15-25 ounces or more.
In some embodiments, the handle may be long enough to provide a counterbalance that prevents weight of the tape dispensing mechanism from pulling the handle out of the support border. In such embodiments, the handle may be longer than a typical length of a conventional tape dispenser. For example, conventional tape dispensers may have handles that are between 5-7-inches in length. The handles of tape dispensers disclosed herein may have lengths of 7-15 inches or longer.
A securing segment of the retaining cage may be moveable. The retaining cage may include two or more moveable securing segments. A moveable securing segment may rotate or pivot to allow the handle of a portable sealing dispenser such as a tape gun to be admitted into the retaining cage. For example, to insert the portable sealing dispenser into the retaining cage, the packer may press the handle of the portable sealing dispenser against a moveable securing segment. In response to the applied pressure, the moveable securing segment may rotate and admit the handle into the retaining cage. The applied pressure may cause the moveable securing segment to rotate toward the holster.
After the handle is positioned within the retaining cage, the moveable securing segment may return to a default position. For example, the moveable securing segment may be spring-loaded to remain in a default position absent applied pressure. In the default position, securing segments including, one or more moveable securing segments, may define a support border of the retaining cage. In such embodiments, the support border may define an enclosed support perimeter.
Positioning the handle within the enclosed support perimeter may prevent the handle from falling out of the retaining cage. After the handle is positioned within the enclosed support perimeter, the packer may release the handle. The enclosed support perimeter of the retaining cage may catch the securing flange, tape dispensing mechanism or any other component of the portable sealing dispenser and thereby support the portable sealing dispenser.
The retaining cage may include a release mechanism for removing the portable sealing dispenser from the enclosed support perimeter. The release mechanism may allow the moveable securing segment to swing away from the holster and the handle of the portable sealing dispenser to be removed from the retaining cage.
In some embodiments, the holster may include a channel. The channel may have a retaining end and an open end. The channel may be configured to receive a protrusion affixed to a portable sealing dispenser. The protrusion may be releasably affixed to the portable sealing dispenser. For example, the protrusion may be mounted on a handle of the tape dispenser. The protrusion may be permanently fixed to the handle. For example, the protrusion may be integrally molded with the handle.
To mount the portable sealing dispenser on the holster, the packer may slide the protrusion into the open end of the channel. The holster may include a locking mechanism may prevent the protrusion from sliding out of the open end of the channel. The locking mechanism may keep the protrusion seated against the retaining end of the channel. The locking mechanism may engage the protrusion. The locking mechanism may close the channel and prevent the protrusion from sliding out the open end of the channel.
The locking mechanism may be a spring-loaded pawl. The locking mechanism may be mounted on the holster. The locking mechanism may be a spring-loaded pawl that allows the protrusion to slide past the pawl as the protrusion is sliding in the channel from the open end toward the retaining end. After the protrusion slides past the pawl, the pawl may prevent the protrusion from sliding out of the channel.
The locking mechanism may be toggled on or off by the packer. When the locking mechanism is toggled “off,” the locking mechanism may not prevent the protrusion from sliding out of the open end of the channel. Even when the locking mechanism is toggled “off,” a gravitational force may keep the protrusion seating against the retaining end of the channel. For example, the locking mechanism may be toggled “off” when the packer is actively packaging containers. This will allow the tape dispenser to be quickly inserted and removed from the holster without being restricted by the locking mechanism.
In some embodiments, the holster, when affixed to the packer, may position the retaining cage such that when the securing flange is positioned on the supporting platform. Gravity may pull a sealing dispensing mechanism of the portable sealing dispenser away from the support platform. The at least one retention member may prevent the securing flange from sliding off the support platform. A surface of the holster may prevent the securing flange from sliding off the support platform. The supporting platform may hold the support flange of the sealing dispenser. The one or more retention members my prevent the securing flange from sliding off the support platform in a first direction. A front surface of the holster may prevent the securing flange from sliding off the support platform in a second direction.
The holster may include a front surface and a back surface. The retaining cage may be affixed to the front surface of the holster. A belt or waistband mount may be affixed to the back surface. In some embodiments, the belt mount may include a clip mounted on the back surface. The clip may attach the holster to the packer's belt or waistband. In some embodiments, the belt mount may include one or more pass-throughs that extend through the front and back surfaces. A belt of the packer may be inserted into the pass-throughs.
The sealing dispensing mechanism may be affixed to a first end of the handle. The securing flange may be affixed to a second end of the handle. The sealing dispensing mechanism may be configured to hold at least one roll of packaging tape or other sealing material. The sealing dispensing mechanism may be configured to dispense any suitable sealing material such as glue or string. When the securing flange is supported by the retaining cage and the holster is attached to the packer, the sealing dispenser mechanism may be positioned at a lower gravitational potential energy than the securing flange.
Methods for packaging goods in a container are provided. Methods may include applying sealing material dispensed by a portable sealing dispenser to seal a first container. Methods may include after sealing the first container, positioning the portable sealing dispenser in a retaining cage mounted on a packer's waistband.
Methods may include obtaining a second container. Methods may include inserting goods into the second container. Methods may include removing the portable sealing dispenser from the retaining cage. Methods may include applying sealing material dispensed by the portable sealing dispenser to seal the second container. Methods may include re-positioning the portable sealing dispenser in the retaining cage after sealing the second container.
Apparatus and methods in accordance with this disclosure will now be described in connection with the figures, which form a part hereof. The figures show illustrative features of apparatus and method steps in accordance with the principles of this disclosure. It is to be understood that other embodiments may be utilized, and that structural, functional and procedural modifications may be made without departing from the scope and spirit of the present disclosure.
The steps of methods may be performed in an order other than the order shown and/or described herein. Method embodiments may omit steps shown and/or described in connection with illustrative methods. Method embodiments may include steps that are neither shown nor described in connection with illustrative methods. Illustrative method steps may be combined. For example, an illustrative method may include steps shown in connection with any other illustrative method.
Apparatus may omit features shown and/or described in connection with illustrative apparatus. Apparatus embodiments may include features that are neither shown nor described in connection with illustrative apparatus. Features of illustrative apparatus may be combined. For example, an illustrative apparatus embodiment may include features shown or described in connection with any other illustrative apparatus and/or method embodiment.
Retaining cage 100 includes securing segment 107. Securing segment 107 defines width WSS and length LSS. WSS and LSS may define a securing surface area. Retaining cage 100 includes retention members 103 and 105. Retention members 103 and 105 extend from securing segment 107 to opening segment 101.
View 300 shows that securing segment 107 (shown in in
View 900 shows securing flange 701 resting on a support border defined by securing segment 107 (shown in
Retention members 103 and 105 (shown in
Holster 201 may be supported by clothing worn by a packer. For example, belt clip 301 (shown in
After applying sealing material 707 to the container, portable sealing dispenser 700 may be reinserted into retaining cage 100. Thus, portable sealing dispenser 700 may remain easily accessible to and usable by packer 1101. Keeping sealing dispenser 700 easily accessible to packer 1101 may increase efficiency of a packaging process.
In some embodiments, a packer may press handle 1207 against moveable securing segment 1211. In response to the applied pressure, moveable securing segment 1211 may rotate about pin 1213 and admit handle 1207 into an enclosed support perimeter defined by retaining cage 1215. In such embodiments, moveable securing segment 1211 may rotate toward the holster 1201.
After handle 1207 is within the enclosed support perimeter defined by retaining cage 1215, moveable securing segment 1211 may return to a default position.
In some embodiments, moveable securing segment 1211 may rotate away from holster 1201 to admit handle 1207 into an enclosed support perimeter defined by retaining cage 1215. A packer may insert handle 1207 into an opening in retaining cage 1215 created when moveable securing segment 1211 rotates away from holster 1201. Moveable securing segment 1211 may be spring-loaded to remain in a default position shown in
Handle 1207 is narrower than handle 703 (shown in
To mount tape dispenser 1309 in holster 1301, a packer may slide protrusion 1311 into open end 1313 of channel 1305. Holster 1301 may include a locking mechanism (not shown) that prevents protrusion 1311 from sliding out of channel 1305. The locking mechanism may be a spring-loaded pawl mounted on holster 1301 that engages when protrusion 1311 is fully seated at retaining end 1315 of channel 1305. In some embodiments, the locking mechanism may engage protrusion 1311.
When protrusion 1311 is seated at retaining end 1315 of channel 1305, the packer may release tape dispenser 1309. Holster 1301 may keep tape dispenser 1309 mounted on belt 1303. The packer may slide protrusion 1311 out of channel 1305 when tape dispenser 1309 is needed to seal a container. The packer may slide protrusion 1311 into channel 1305 after sealing the container.
Holster 1401 and its associated retaining cage may be configured to secure any suitable portable sealing dispenser. For example, holster 1401 and its associated retaining cage may be configured to secure handle 703 and securing flange 701 of tape dispenser 705 (shown in
A packer may press handle 1407 against moveable securing segments 1417 and 1415. In response to the applied pressure, moveable securing segments 1417 and 1415 may rotate and admit handle 1407 into the retaining cage. Moveable securing segments 1417 and 1415 may rotate toward holster 1401. Moveable securing segments 1417 and 1415 may rotate away from holster 1401.
Moveable securing segments 1417 and 1415 may be spring-loaded to remain in a default position absent applied pressure.
After handle 407 is positioned with the retaining cage, the support border (defined by securing segments 1411, 1413, 1417 and 1415) supports securing flange 1405 against a gravitational force. After handle 1407 is positioned within the retaining cage, the packer may pull handle 1407 out of the retaining cage. When the packer pulls handle 1407 out of the retaining cage, moveable securing segments 1417 and 1415 swing away from holster 1401 and allow handle 1407 to be removed from the retaining cage.
To reinsert tape dispenser 1409 into retaining cage, the packer may push handle 1407 against moveable securing segments 1417 and 1415. When the packer pushes handle 1407 against moveable securing segments 1417 and 1415, moveable securing segments 1417 and 1415 may swing inward toward holster 1401 and allow handle 1407 to inserted into the retaining cage. After handle 1407 is positioned within the retaining cage, a support platform defined by the moveable and non-moveable securing segments may support securing flange 1405, tape dispensing mechanism or any other component of tape dispenser 1409 and support tape dispenser 1409.
As shown in
Retaining cage 1613 includes support arms 1605 and 1607. Support arms 1605 and 1607 link retaining cage 1613 to affixation segments 1619 and 1617. Support arms 1605 and 1607 allow retaining cage 1613 to extend away from front surface 1601. Support arms 1605 and 1607 may position retaining cage 1613 perpendicular to front surface 1601.
Retaining cage defines opening width l1. Retaining cage 1613 includes securing segment 1603. Securing segment 1603 defines support border 1609. A magnitude of width l1 may be sufficiently wide to allow a first length of handle 1503 to be admitted into retaining cage 1613 via opening width l1. The first length of handle 1503 may include a segment of handle 1503 at or near n1/n2.
An illustrative magnitude of l1 may be between ¾ of an inch and 1 inch. A magnitude of opening width l1 may be sufficiently narrow to prevent a second length of handle 1503 from passing through opening width l1. The second length of handle 1503 may include a segment of handle 1503 between n1/n2 and w1/w2.
Retaining cage 1613 defines retaining width l2. An illustrative magnitude of l2 may be between 1 inch and 1¾ of an inch. A magnitude of retaining width l2 may be sufficiently wide to allow the second length of handle 1503 (e.g., between n1/n2 and w1/w2) to slide within retaining cage 1613 and relative to support border 1609. A magnitude of retaining width l2 may be sufficiently narrow to prevent a third length of handle 1503 from sliding through retaining cage 1613. The third length may include a segment of handle 1503 at or near w1/w2 (shown in
Handle 1503 may be inserted into retaining cage 1613 through l1 at or near n1/n2. After handle 1503 is positioned within retaining cage 1613, handle 1503 may be slidable within retaining cage 1613. However, handle 1503 at or near w1/w2 may not fit through l1 and may not be slidable through l2. Thus, after inserting handle 1503 through l1, gravity may cause handle 1503 to slide through retaining cage 1613 until, at or near w1/w2, handle 1503 will be “caught” and retained within retaining cage 1613 by support border 1609. When handle 1503 is retained by retaining cage 1613, retaining cage 1613 supports sealing dispensing mechanism 1505 affixed to handle 1503.
At or near w1/w2, handle 1503 may not fit through opening width l1. To remove handle 1503 from retaining cage 1613, a packer may slide handle 1503 upward, against a gravitational force (e.g., toward a head of the packer) until narrow end of handle 1503 (e.g., at or near n1/n2) is aligned with opening width l1. When the narrow end of handle 1503 is aligned with opening width 11, handle 1503 may be removed from retaining cage 1613.
Gravitational force G will pull handle 1703 through retaining cage 1613 until a width of handle 1703 is wider than retaining width l2. When a width of handle 1703 is wider than retaining width l2, handle 1703 cannot slide through retaining width l2 and support border 1609 of retaining cage 1613 will support handle 1503 and dispensing mechanism 1505. Scenario 1700 shows that retaining cage 1613 may define an opening that is greater than a depth of a handle (e.g., depth d of handle 1503, shown in
To remove handle 1703 from retaining cage 1613, packer 1701 may slide handle 1703 upwards against gravitational force G (e.g., toward a head of packer 1701) until narrow end n1/n2 is aligned with opening width l1. When narrow end n1/n2 is aligned with opening width l1, packer 1701 may remove handle 1503 from retaining cage 1613.
Thus, apparatus and methods for a TAPE DISPENSER HOLSTER SYSTEM have been provided. Persons skilled in the art will appreciate that the present disclosure can be practiced by other than the described embodiments, which are presented for purposes of illustration rather than of limitation.
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