Exemplary embodiments herein relate to tape dispensers and more particularly to hand-held dispensers for adhesive tape such as packaging tape and the like.
Adhesive tape is used in many applications by consumers and businesses. One type of adhesive tape is sometimes called packaging tape. Packaging tape is frequently sold as rolls of tape which is approximately two inches wide. It comes in various lengths from a few yards to 100 yards and beyond. The tape normally consists of a plastic film with an adhesive on one side. The adhesive tape is wound upon a cylindrical core, which is often made from either a cardboard or a plastic material. Consumers and businesses often use packaging tape to seal boxes. A length of the tape is removed from the roll and applied to the flaps of the box to close the box. Packaging tape is also used in other similar applications. Packaging tape comes in various colors, forms, and with various attributes. Some tapes have filaments to reinforce the tape. Other tapes have particularly clear plastic films. Other tapes have different kinds of adhesives for different applications. “Packaging tape” is used herein to mean adhesive tape having a plastic film of substantially uniform width with adhesive on one side rolled in many turns upon a core.
Packaging tapes are often used on a dispenser. Many inexpensive dispensers are available for use with packaging tape. Rolls of packaging tape are often sold on a dispenser as consumers and some small businesses find buying a roll of tape on a dispenser to be more convenient and cost effective. To be attractive to consumers, a dispenser for packaging tape should be easy to use, apply tape to a substrate reliably, cut tape from the roll of tape after application of tape, and be inexpensive. Reusability of a tape dispenser is also a positive attribute.
According to one aspect, a tape dispenser is adapted to dispense lengths of adhesive tape from a roll of adhesive tape wound upon a cylindrical tape core. The tape dispenser comprises a first sidewall and a second sidewall generally parallel to the first sidewall. Each sidewall has a hub structure, a tape retaining tab, and a foot portion located between the hub structure and the tab. The tape core is rotatably supported on the hub structures of the first and second sidewalls. A tape guide portion interconnects the first and second sidewalls. A cutter is located at a forward end of the tape guide portion. A roller is rotatably supported between the sidewall front portions. The roller is beneath the tape guide portion and adjacent the cutter. The tape dispenser is configured to allow a user to only use one hand to hold the tape dispenser and dispense a length of tape on an associated substrate.
According to another aspect, a tape dispenser is adapted to dispense lengths of adhesive tape from a roll of adhesive tape wound upon a cylindrical tape core. The tape dispenser comprises a one piece frame including a first generally planar sidewall and a second generally planar sidewall generally parallel to the first sidewall. Each sidewall has a front portion, a rear portion, an inwardly projecting hub structure in the rear portion, an inwardly projecting tape retaining tab in the front portion, and a foot portion having a bottom positioned between the hub structure and the tab and below the hub portion. A tape guide portion is generally perpendicular to the first and second sidewalls and connects the sidewall front portions. The tape guide portion has a forward end. A cutter is located at the forward end of the tape guide portion. A cylindrical roller, separate from the one piece frame, is rotatably supported between the sidewall front portions.
According to yet another aspect, a tape dispenser is adapted to dispense lengths of adhesive tape from a roll of adhesive tape wound upon a cylindrical tape core. The tape dispenser comprises a first sidewall and a second sidewall generally parallel to the first sidewall. Each sidewall has an inwardly extending hub structure, an inwardly extending tape retaining tab, and a foot portion located between the hub structure and the tab. The tape core is rotatably supported on the hub structures of the first and second sidewalls. The tape retaining tabs are configured to allow the tape to slide over the tabs without sticking or binding but still be retained above the tabs during dispensing of a length of tape on an associated substrate and at rest. A tape guide portion interconnects the first and second sidewalls. A tape brake extends rearwardly from the tape guide portion. The tape brake is unconnected to the first sidewall and the second sidewall. A cutter is located at a forward end of the tape guide portion. A roller is rotatably supported between the sidewall front portions, The roller is beneath the tape guide portion and adjacent the cutter.
perspective top view of the dispenser and roll of tape of
It should, of course, be understood that the description and drawings herein are merely illustrative and that various modifications and changes can be made in the structures disclosed without departing from the present disclosure. Referring now to the drawings, wherein like numerals refer to like parts throughout the several views,
For ease of description, the following conventions will be adopted with reference to the tape dispenser 10 as seen in the figures. Forward means toward a cutter 62. Rearward means away from the cutter 62 and toward hub structures 22, 24. Top or upper refers to that portion of the tape dispenser 10 or the direction of the tape dispenser toward a tape guide portion 18 and away from foot portions 44, 46. Inward means projecting from one sidewall 14 toward the other sidewall 16 of the tape dispenser.
With reference to
The U-shaped flange 26 has a forward vertical leg portion 32, a rearward vertical leg portion 34 and a connecting top portion 36 having a curved shape. A forward horizontal rib 38 projects forwardly from the forward side of the forward vertical leg portion 32. A rearward horizontal rib 40 projects rearwardly from the rearward vertical leg portion 34. The horizontal ribs 38, 40, are generally coplanar. As can be best seen in
As can be best seen in
Further, when one is applying tape to a substrate, such as, for example, flaps of a box to close the box, the direction of force on the tape and thus the tape core is in a forward direction. Having the rearward vertical leg portion 34 project more deeply into the core of the roll of tape 12 assures that the roll of tape 12 does not pull forward within the tape dispenser 10 during dispensing. Moreover, the sloped nature of the inward edges of the hub structures 22, 24 allows for convenient loading of the roll of tape 12. The roll of tape is loaded by moving the right sidewall 14 away from the left sidewall 16. As the right and left sidewalls 14, 16 are connected to the tape guide portion 18 at their forward portions, moving the sidewalls away from one another at the rear end causes the hub structures 22, 24 to move away from one another more at the rear end than at the front end resulting in the inner edges becoming closer to parallel. This allows for insertion of an appropriate width roll of tape without undue stress on the tape dispenser 10. The exemplary hub structures 22, 24 are an example of one manner of connecting the roll of tape 12 to the tape dispenser 10. Different hub structures are known in the tape dispensing art. Some different hub structures, such as arc portions of an incomplete circle and other known structures, may be used without departing from the scope of the invention disclosed herein.
With continued reference to
With particular reference to
The tape dispenser 10 further comprises tape retaining tabs 56, 58 which project inwardly from the respective right and left sidewalls 14, 16. A top surface of the right tape retaining tab 56 can be seen in
Referring to
Rearward of the strengthening ribs 68 and above the tape retaining tabs 56, 58, apertures 70, 72 are provided in the tape guide portion 18. One function of the apertures 70, 72 is to facilitate molding of the tape retaining tabs 56, 58. The tape guide portion 18 is curved, for example generally convex, in the forward to rearward direction in the vicinity of the apertures 70, 72. As shown in
The tape guide portion 18 extends from the right sidewall 14 to the left sidewall 16 behind the apertures 70, 72. Thus, the sidewalls 14, 16 are interconnected by the tape guide portion 18 forward of the apertures 70, 72 and rearward of the apertures 70, 72. However, the length of interconnection between the sidewalls 14, 16 and behind the apertures 70, 72 is short. The length of interconnection behind the apertures 70, 72 is about ¼ of an inch for a tape dispenser designed to accommodate a 2 inch wide roll of tape. Extending rearwardly from the tape guide portion 18 is a tape brake 80. The tape brake 80 is connected to and integral with the tape guide portion 18, but not as wide as the tape guide portion 18. Thus, the tape brake 80 is not connected to the sidewalls 14, 16 at all. Rather, there is a gap between the sides of the tape brake 80 and the sidewalls 14, 16 over the entire length of the tape brake 80. The tape brake 80 tapers from its widest portion adjacent the tape guide portion 18 to a narrower portion above and slightly behind the axis of the roll of tape 12. As can be seen in
The tape dispenser 10 described above is conveniently sold and used with polypropylene film based packaging tape wound upon a single core. Some tape products are wound upon double cores in which an inner core rides upon a hub and an outer core supports the length of tape. The two cores are interconnected by an annular ring. This type of core is sometimes used in tapes which would otherwise have a telescoping problem. A single core can be used in the present application as polypropylene tape is less liable to telescoping, particularly in a two (2) inch width. However, other polymer film based tapes may also be used.
In operation, the roll of tape 12 is loaded into the tape dispenser 10 by spreading the right and left sidewalls 14, 16 slightly apart, and inserting the roll of tape 12 until the hub structures 22, 24 are positioned adjacent the interior of the core of the roll of tape 12. The sidewalls 14, 16 are then brought together securing the roll in place. The end of the tape upon the roll is separated from the roll of tape and threaded above the tape retaining tabs 56, 58 and below the roller 50. The roll of tape 12 and tape dispenser 10 are now ready for use. In this configuration the tape dispenser 10 and roll of tape 12 may be placed on a substrate, the tape dispenser resting upon the bottom of the roll of tape 12 and the foot portions 44, 46. The end of the tape is held off the surface of the substrate upon which the dispenser is sitting because the foot portions 44, 46 hold the tape retaining tabs 56, 58 sufficiently above the surface upon which they rest to protect the end of the tape.
The tape dispenser 10 is configured to allow a user to only use one hand to hold the tape dispenser and dispense a length of tape on the substrate. To dispense tape, a consumer picks up the tape dispenser 10, grasping the sidewall and tape guide as is convenient and applies the end of the tape onto the substrate under the roller 50 with a slightly downward and backward motion. The end of the tape is caught between the substrate and the roller 50. The roller 50 applies pressure generally perpendicular to the tape and substrate but minimizes friction in the longitudinal direction so that wrinkling of the tape or pulling of the tape along the substrate is avoided. Rather, the tape is encouraged to adhere to the substrate. As tape is applied, the foot portions 44, 46 act as guides maintaining the tape dispenser 10 at an appropriate angle with respect to the substrate, tape and the roller to encourage appropriate pressure on the roller. This results in obtaining good adhesion of the tape to the substrate across the width of the tape. When the consumer has applied an appropriate length of tape to the substrate, the consumer may rotate the rear portions of the tape dispenser 10 upwardly with respect to the roller 50 thereby bringing the very forward ends of the sidewalls 14, 16 into contact with the substrate and the cutter 62 into contact with the tape, cutting the length of tape applied free of the roll of tape 12. As can be seen in
As can be seen in
The frame of the tape dispenser 10, that is the sidewalls 14, 16 and tape guide position 18, are molded as a unit. The sidewalls are provided with gentle tapers, or draft, to facilitate molding. The tape dispenser 10 is preferably molded from polypropylene which has appropriate flexibility and stiffness characteristics for this dispenser while also being relatively inexpensive. However, polystyrene and other polymer materials may also be used.
As is evident from the foregoing, the improved tape dispenser 10 is adapted to allow a user to only use one hand to hold the tape dispenser and dispense a length of tape on the substrate from the roll of tape 12 wound upon a cylindrical core. The tape dispenser comprises a one piece frame molded from polymeric material having two generally planar sidewalls 14, 16 with inwardly projecting hub structures 22, 24 and inwardly projecting tape retaining tabs 56, 58. The two sidewalls are interconnected by the tape guide portion 18 which carries the cutter 62 forward of the tabs. The sidewalls also include downwardly extending foot portions 46, 48 forward of the roll of tape allowing the tape dispenser to be placed on a surface in a stable position protecting the adhesive side of the tag end of the roll of tape. The top forward edge of the tape retaining tabs 56, 58 are closer to the cutter 62 than to the bottom of the foot portions 46, 48 whereby the end of the roll of tape is held off of the surface upon which the dispenser is rested. The hub structures 22, 24 on the sidewalls are inverted U-shaped flanges which are hollow inside allowing for an easy grip of the dispenser. The tape guide portion 18 includes a trough 74 extending between the two sidewalls providing for an improved grip of the dispenser and a tape brake 80 extending rearwardly from the tape guide portion above the roll of tape allowing control of the dispensing of tape.
The tape dispenser 10 conveniently holds and dispenses rolls of packaging tape which is also inexpensive to manufacture and convenient to use. The tape dispenser 10 protects the loose end of the roll of tape from contact with unintended surfaces. The tape dispenser has a pressure roller 50 allowing a user to positively engage the tape to a substrate without dragging the tape on the substrate. The tape dispenser is inexpensive to manufacture, easy to use, and reliably applies tape to a substrate with appropriate pressure.
It will be appreciated that various of the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Also that various presently unforeseen or unanticipated alternatives, modifications, variations or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.
The present application claims priority from U.S. Provisional Patent Application Ser. No. 61/103,327 filed 7 Oct. 2008, which provisional patent application is expressly incorporated herein by reference, in its entirety.
Number | Date | Country | |
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61103327 | Oct 2008 | US |