The present invention relates to the composition of a tape-like object feeding device capable of feeding a tape-like object, cutting the tape-like object being fed, and ejecting a tape strip which has been cut off.
As a conventional tape-like object feeding device (device for feeding a tape-like object), a configuration for cutting tape with a cutting mechanism and thereafter forcefully ejecting the tape strip through an outlet is well known. For example, one of such configurations has been described in Japanese Patent Provisional Publication No. 2002-167092. In the configuration described in the document, an ejection roller is placed by a tape ejection path. The ejection roller makes contact with the tape strip while revolving and thereby flicks out the tape strip to the outside of the device. Between the ejection roller and a motor for driving the roller, a power transmission mechanism is installed.
However, conventional tape-like object feeding devices have not been able to change the ejecting power (revolving time, revolving speed, etc.) of the ejection roller properly even when the width, type, etc. of the tape to be ejected varies.
Therefore, when a lot of tape strips of various lengths are ejected from the outlet, the tape strips are scattered about randomly and the work of collecting the scattered tape strips later has been a burden on users.
It is therefore the primary object of the present invention to provide a feeding device capable of properly changing the ejecting power of the ejection roller when the width, type, etc. of the tape to be ejected varies.
In accordance with an aspect of the present invention, there is provided a tape-like object feeding device for feeding a tape-like object, comprising a feeding mechanism that feeds the tape-like object toward an outlet, a cutting mechanism that cuts the tape-like object fed by the feeding mechanism, an ejection roller placed on the outlet side of the cutting mechanism for ejecting the tape-like object cut off by the cutting mechanism through the outlet by revolving while making contact with the tape-like object, and control means which controls at least one of revolving speed, revolving time and revolving timing of the ejection roller in the ejection of the tape-like object depending on at least one selected from a type of the tape-like object, a thickness of the tape-like object, a width of the tape-like object and a feeding length of the tape-like object by the feeding mechanism.
By the above composition, ejection distance of the tape-like object by the ejection roller can be changed and adjusted depending on the thickness, width, type or feeding length of the tape-like object. Therefore, even when a lot of tape-like objects are cut off and ejected, the random scattering of the tape-like objects can be avoided and the tape-like objects can be handled in a lump.
In accordance with another aspect of the present invention, there is provided a tape-like object feeding device for feeding a tape-like object, comprising a feeding mechanism that feeds the tape-like object toward an outlet, a cutting mechanism that cuts the tape-like object fed by the feeding mechanism, an ejection roller placed on a downstream side of the cutting mechanism in a feeding path of the tape-like object for ejecting the tape-like object cut off by the cutting mechanism by revolving while making contact with the tape-like object, and control means which executes driving control of the ejection roller in the ejection of the tape-like object which has been cut off, depending on at least one selected from a type of the tape-like object and a feeding length of the tape-like object by the feeding mechanism at a point when the tape-like object is cut off by the cutting mechanism.
By this composition, the ejection distance of the tape-like object can be changed and adjusted depending on at least one of the type of the tape-like object and the feeding length of the tape-like object by the feeding mechanism at the point when the tape-like object is cut off by the cutting mechanism.
In accordance with another aspect of the present invention, there is provided a printing device comprising a feeding mechanism that feeds a tape-like object toward an outlet, a cutting mechanism that cuts the tape-like object fed by the feeding mechanism, an ejection roller placed on a downstream side of the cutting mechanism in a feeding path of the tape-like object for ejecting the tape-like object cut off by the cutting mechanism by revolving while making contact with the tape-like object, an image formation unit placed on an upstream side of the cutting mechanism in the feeding path for forming an image on the tape-like object, and control means which executes driving control of the ejection roller in the ejection of the tape-like object which has been cut off, depending on at least one selected from a type of the tape-like object and a feeding length of the tape-like object by the feeding mechanism at a point when the tape-like object is cut off by the cutting mechanism.
By this composition, the ejection distance of the tape-like object can be changed and adjusted depending on at least one of the type of the tape-like object and the feeding length of the tape-like object by the feeding mechanism at the point when the tape-like object is cut off by the cutting mechanism.
Referring now to the drawings, a description will be given in detail of a preferred embodiment in accordance with the present invention.
[Overall Composition]
First, the outline of a tape printing device in accordance with an embodiment of the present invention will be described below.
The tape printing device 1 shown in
A lid 5 is rotatably provided to a rear part of the top of the body 2 to be openable and closable.
Into the cartridge storing part 6 formed inside the lid 5, a tape cartridge 10 containing label tape can be loaded.
In this composition, when the tape cartridge 10 is loaded in the cartridge storing part 6 and a proper one (print key) of the operation keys 3 is pressed, the tape feeding mechanism 7 is driven and thereby the label tape is formed inside the tape cartridge 10 while a character string, etc. inputted through the keys 3 are printed on the label tape by a thermal head 32 (see
The label tape after being printed on is cut off by the tape cutting mechanism 8 when a proper one (cutting key) of the operation keys 3 is pressed, by which a strip of label tape is obtained. The label tape strip is ejected by the tape ejecting mechanism 11 through an outlet 9 (
[Composition Around Cartridge Storing Part]
Next, the composition around the cartridge storing part 6 will be described in detail referring to figures from
In
The cartridge storing part 6 includes a frame 21 which is made of a flat metal plate. On the under surface of the frame 21, a cartridge drive motor 22 is mounted (
Although not shown in
Therefore, in this state, by driving the cartridge drive motor 22, the ribbon roll-up spool 83 and the joining roller 84 of the tape cartridge 10 can be driven. In other words, driving force by the cartridge drive motor 22 is utilized as driving force for feeding the tape inside the tape cartridge 10.
The frame 21 is provided with an arm 28 swingable around a spindle 27. Near the free end of the arm 28, a platen roller 29 and a feeding roller 30 (both having a surface made of elastic material such as rubber) are placed side by side to be rotatable.
The frame 21 is further provided with a plate 31 protruding therefrom. On the platen roller side of the plate 31, the thermal head 32 (as an image formation unit) is placed. The thermal head 32 has a plurality of heating elements arranged in one or more lines in a direction orthogonal to the feeding direction of the tape (specifically, laminate tape 91 which will be explained later).
The arm 28 is equipped with an bias spring (not shown). The bias spring constantly applies biasing force to the arm 28 for letting the platen roller 29 push the plate 31 and letting the feeding roller 30 push the joining roller 84 of the tape cartridge 10.
The tape printing device 1 of this embodiment can be used for printing on label tapes of various widths/types by replacing the tape cartridge 10.
For automatic detection of the type of the tape cartridge 10, a cartridge type sensor 70, including five push button switches (projecting vertically) arranged in the shape of “L”, is provided to a proper position on the top surface of the frame 21 as shown in
Next, a tape cartridge capable of forming label tape of a laminate thermal transfer type will be explained below as a representative of the aforementioned various tape cartridges.
As shown in
Around the laminate spool 81, transparent laminate tape 91 made of a PET (polyethylene terephthalate) film, etc. is rolled up into a small roll. Around the ribbon supply spool 82, ink ribbon 92 is rolled up into a small roll.
Around the base supply spool 85, double-layer tape 93 is rolled up. The double-layer tape 93 is made of two layers: double-stick tape 93a (having an adhesive layer on both sides) and strippable tape 93b (stuck on one side of the double-stick tape 93a). The double-layer tape 93 has been rolled up around the base supply spool 85 with its strippable tape side facing outward and its opposite side (exposing the adhesive layer) facing inward.
As mentioned before, the joining roller 84 is rotatably supported inside the housing 80. The joining roller 84 pushes the feeding roller 30 of the main body and thereby joins the double-layer tape 93 supplied from the base supply spool 85 and the laminate tape 91 supplied from the laminate spool 81 together.
The ribbon roll-up spool 83 is also supported rotatably inside the housing 80. The ribbon roll-up spool 83 rolls up the ink ribbon 92 after being supplied from the ribbon supply spool 82 and used.
The ribbon roll-up spool 83 and the joining roller 84 are driven and rotated by power transferred from the cartridge drive motor 22 of the main body, by which the laminate tape 91 supplied from the laminate spool 81 and the ink ribbon 92 supplied from the ribbon supply spool 82 are overlaid on each other and fed to the thermal head 32. By selectively energizing heating elements of the thermal head 32 while the laminate tape 91 and the ink ribbon 92 stacked up are pressed against the thermal head 32 by the platen roller 29, ink on the ink ribbon 92 is transferred to the laminate tape 91. By this configuration, a desired image of a character string, symbols, etc. inputted through the keys 3 can be formed on the laminate tape 91.
After passing by the thermal head 32, the laminate tape 91 and the used ink ribbon 92 are fed separately. The laminate tape 91 is fed to the feeding roller 30. Meanwhile, as mentioned before, the double-layer tape 93 pulled out from the base supply spool 85 is fed to the joining roller 84 with its adhesive exposing side (with no strippable tape 93b) facing outward in regard to the joining roller 85. By the pressure of the feeding roller 30 and the joining roller 84, the laminate tape 91 and the double-layer tape 93 are joined and bonded together.
Consequently, label tape 100 having three-layer structure, including the double-layer tape 93 and the laminate tape 91 (on which characters, symbols, etc. have been recorded) stuck on the double-layer tape 93, is formed. The label tape 100 is fed toward the outlet 9 by the rotation of the joining roller 84. The label tape 100 which has been printed on and fed is cut off by the tape cutting mechanism 8 (provided in the vicinity of the outlet 9) and ejected by the tape ejecting mechanism 11 (also provided in the vicinity of the outlet 9). The detailed composition of the tape cutting mechanism 8 and the tape ejecting mechanism 11 will be described later.
From the label tape 100 ejected from the outlet 9, the strippable tape 93b can be stripped away to expose the adhesive layer. The label tape 100 exposing the adhesive layer can be used as a label which can be stuck on a desired part of a desired object.
[Composition of Tape Cutting Mechanism]
Next, the composition of the tape cutting mechanism 8 will be described.
Incidentally, the thermal head 32 side (the upstream side in the tape feed direction) is in front of the sheet of
The tape cutting mechanism 8 has its own cutting mechanism frame 33. On the cutting mechanism frame 33, a plurality of members (including a cutter blade 35 for cutting the label tape 100, a retainer member 36 for holding the label tape 100 when the label tape 100 is cut by the cutter blade 35, a receiving member 37, etc.) are mounted integrally.
The cutting mechanism frame 33 can be fixed to the frame 21 of the cartridge storing part 6 with screws. Conversely, the cutting mechanism frame 33 can be detached from the frame 21 of the cartridge storing part 6 by taking out the screws while maintaining the state in which the members are integrally mounted on the cutting mechanism frame 33. Therefore, the cutting mechanism frame 33 allows for maintenance work (replacement of the cutter blade 35, etc.) in the state of
The composition of the tape cutting mechanism 8 will be explained in more detail referring to
On one side of the traveling path of the label tape 100, a guide shaft 38 is vertically supported by the cutting mechanism frame 33 while a screw shaft 39 is rotatably supported in parallel with the guide shaft 38.
The guide shaft 38 supports a cutter carriage 44 so that the cutter carriage 44 can slide to and fro in the lengthwise direction of the guide shaft 38 (the direction indicated by an arrow A in
As mentioned above,
In this composition, by driving the cutter blade drive motor 40 normally and reversely, the cutter carriage 44 can be driven to and fro in the direction of the arrow A (see
Incidentally, as shown in
The cutting mechanism frame 33 is further provided with the retainer member 36 formed in a “U” shape to surround the guide shaft 38, the screw shaft 39 and the cutter carriage 44.
The retainer member 36 has two flat end faces facing the label tape 100 (facing the receiving member 37 which will be explained later). The two end faces form two retaining surfaces 36a and 36b. Each retaining surface 36a, 36b is formed in a long and narrow shape to extend in the width direction of the label tape 100 (the direction A in
The retainer member 36 is attached to the cutting mechanism frame 33 via a proper slide guide mechanism. Therefore, the position of the retainer member 36 can be changed in the thickness direction of the label tape 100 (indicated by an arrow B in
A configuration for changing the position of the retainer member 36 is shown in
In this configuration, by driving the retainer member drive motor 45 normally and reversely, the retainer member 36 can be moved to and fro in the direction of the arrow B (see
Meanwhile, on the other side of the traveling path of the label tape 100 (opposite to the retainer member 36), the receiving member 37 is placed as shown in
The receiving member 37 is provided with two flat receiving surfaces 37a and 37b facing the aforementioned two end faces of the retainer member 36 (two retaining surfaces 36a and 36b) respectively. Between the receiving surfaces 37a and 37b, a groove (hollow part) 37c is formed.
The receiving surfaces 37a and 37b and the groove 37c are formed in the width direction of the label tape (the direction A in
Between the receiving member 37 and the cutting mechanism frame 33, bias springs 48 are provided. The bias springs 48 constantly apply biasing force to the receiving member 37 in a direction letting the receiving member 37 approach the retainer member 36.
With the above configuration, the label tape 100 can be cut by the following procedure. In a step before cutting the label tape 100 with the cutter blade 35, the retainer member 36 is moved toward the receiving member 37 by driving and revolving the retainer member drive motor 45, by which the label tape 100 is sandwiched between the retaining surfaces 36a, 36b and the receiving surfaces 37a, 37b. Since the receiving member 37 is pushed toward the retainer member 36 by the biasing force of the bias springs 48, the label tape 100 is fixed firmly by the receiving member 37 and the retainer member 36. In this state, by letting the cutter blade 35 run in the direction A shown in
[Tape Ejecting Mechanism]
Next, the composition of the tape ejecting mechanism 11 will be described referring mainly to
As shown in
On the under surface of the frame 21, an ejection unit drive motor 63 is mounted as shown in
On the other side of the traveling path of the label tape 100 (opposite to the ejection roller 62), a retainer arm 66 is supported on the frame 21. The retainer arm 66 formed in an “L” shape points its tip toward the ejection roller 62. A wheel 67 is rotatably supported at the tip of the retainer arm 66.
The retainer arm 66 is linked with the second arm 52 which moves the retainer member 36 in the tape cutting mechanism 8. Therefore, when the retainer member drive motor 45 is driven and the label tape 100 is sandwiched and held between the retainer member 36 and the receiving member 37, the retainer arm 66 also moves toward the ejection roller 62, by which the label tape 100 is sandwiched and held between the ejection roller 62 and the wheel 67 at the tip of the retainer arm 66.
In the above composition, by driving the ejection unit drive motor 63 after the cutting (the aforementioned full cut) of the label tape 100 is executed by the cutter blade 35 of the tape cutting mechanism 8, the ejection roller 62 rotates in the clockwise direction in
As above, the ejection unit drive motor 63 for driving the ejection roller 62 is provided independently of the cartridge drive motor 22 for driving the tape feeding mechanism 7. Therefore, the ejection roller 62 can be driven and stopped independently of the motion of the tape feeding mechanism 7, by which revolving speed, revolving time, revolution start/stop timing, etc. of the ejection roller 62 can be controlled freely (details of the drive control of the ejection roller 62 will be described later).
Further, the ejection unit drive motor 63 is used for driving the ejection roller 62 only (exclusively for the driving of the ejection roller 62), therefore, the ejection roller 62 can be controlled independently of other mechanisms.
It is possible to use the ejection unit drive motor 63 also for driving other mechanisms like the tape feeding mechanism 7. In such cases, the ejection roller 62 can be driven and stopped by switching the connection/disconnection of power transmission from the ejection unit drive motor 63 to the ejection roller 62 by use of a proper power connection/disconnection mechanism like a cam, clutch, planetary gear train, etc.
Next, the cutting by the cutter blade 35 and the ejection by the ejection roller 62 will be described referring to
Incidentally,
When the printing by the thermal head 32 is executed, the retainer member 36 is moved by the retainer member drive motor 45 to withdraw enough in a direction separating from the traveling path of the label tape 100 (direction separating from the receiving member 37). Although the receiving member 37 is biased toward the retainer member 36 by the bias springs 48, when the projections 53 (
Incidentally, the traveling of the label tape 100 is not disturbed by the cutter carriage 44 or the cutter blade 35 since the cutter carriage 44 has withdrawn to a position by the tape traveling path.
In the state of
After the printing by the thermal head 32 is finished, the cartridge drive motor 22 is stopped so as to stop the feeding by the joining roller 84 while the retainer member drive motor 45 is driven so as to move the retainer member 36 in a direction approaching the receiving member 37. Consequently, the label tape 100 is sandwiched and firmly fixed between the retainer member 36 and the receiving member 37 as shown in
In this state, by driving the cutter blade drive motor 40, the cutter blade 35 moves in the direction A shown in
Subsequently, the retainer member drive motor 45 is driven and thereby the retainer member 36 is withdrawn a bit, by which the holding by the retainer member 36 and the receiving member 37 is released while the holding by the wheel 67 and the ejection roller 62 is maintained as shown in
In this state, by driving the ejection unit drive motor 63, the ejection roller 62 revolves clockwise in
[Control System]
Next, a control system employed in this embodiment will be described.
As shown in
The printing/cutting mechanism control unit 108 includes a thermal head control circuit 110 for controlling electric currents to be supplied to the heating elements of the thermal head 32 as a printing unit. The printing/cutting mechanism control unit 108 further includes various control circuits (111-114) for controlling the driving/stopping of the cartridge drive motor 22, the retainer member drive motor 45, the cutter blade drive motor 40, the ejection unit drive motor 63, etc.
The printing/cutting mechanism control unit 108 further includes a sensor input circuit 115 for receiving and processing electric signals from the cartridge type sensor 70 and the rib sensors 50, 50.
Subsequently, the CPU 101 judges whether the print key 3b has been pressed or not. If the print key 3b has been pressed (S103: YES), the CPU 101 executes a subroutine of a print process (S104). In the subroutine of the print process, the contents of the RAM 102 stored in the character string editing process (input character string data) are read out and image data is developed and temporarily stored in the RAM 102 according to the input character string data, while driving the cartridge drive motor 22. According to the image data, electric current is selectively supplied to heating elements of the thermal head 32 with prescribed timing, by which a corresponding image is formed on the laminate tape 91. The driving of the cartridge drive motor 22 is continued further, letting the joining roller 84 join the laminate tape 91 and the double-layer tape 93 together, by which the label tape 100 is formed. At the point when the image formation part of the label tape 100 has moved to the downstream side of the cutter blade 35, the driving of the cartridge drive motor 22 is stopped at last.
In step S105, the CPU 101 judges whether a “cutting” key 3c has been pressed or not. If the “cutting” key 3b has been pressed (S105: YES), the CPU 101 executes a subroutine of a tape cutting/ejection process (S106).
The above is the main loop. Next, the subroutine of the tape cutting/ejection process will be described below.
[Subroutine of Tape Cutting/Ejection Process]
Since the wheel 67 also moves toward the ejection roller 62 along with the movement of the retainer member 36, the label tape 100 is also sandwiched and held between the wheel 67 and the ejection roller 62 while being sandwiched and held between the retainer member 36 and the receiving member 37.
In step S202, the CPU 101 cuts the label tape 100 and forms a label tape strip 100a by driving the cutter blade drive motor 40 in the state shown in
In the next step S203, the CPU 101 withdraws the retainer member 36 a bit by properly driving the retainer member drive motor 45 and thereby releases the holding of the label tape 100 by the retainer member 36 and the receiving member 37 as shown in
Subsequently, by a process from step S204, the ejection roller 62 is revolved and thereby the label tape strip 100a is ejected from the outlet 9. In the tape printing device 1 of this embodiment, the revolving time of the ejection roller 62 is changed in various ways depending on the type of the label tape 100.
Specifically, the time for passing an electric current through the ejection unit drive motor 63 has been preset as shown in
For example, when 6-mm-wide label tape of a laminate thermal transfer type is used and the length of the label tape strip 100a is 150 mm, the electric current is passed through the ejection unit drive motor 63 for 30 ms. Even if the label tape strip is of the same type and same length, the ejection unit drive motor 63 is energized only for 20 ms when the label tape width is 24 mm.
When the label tape width is 6 mm, the time for passing the electric current through the ejection unit drive motor 63 increases 1.5-fold (the revolving time of the ejection roller 62 also increases 1.5-fold) compared to a corresponding case where the label tape width is 24 mm, by which the ejection roller 62 revolves more powerfully and the label tape strip is fed toward the outlet 9 at higher speed.
Such a light label tape strip (6 mm wide) can have little inertial force and thus its ejection speed is easily diminished by air resistance during the ejection through the outlet 9. The above time control is based on consideration aiming to compensate for the fast decay of ejection speed by increasing the initial ejection speed.
The contents of the table of
In step S204, the CPU 101 determines the type of the tape cartridge 10 (the width and type of the label tape 100) based on the detection by the cartridge type sensor 70.
The CPU 101 also determines the length of the label tape strip 100a by calculation. The length of the label tape strip 100a is figured out based on the character string length of the input character string data and set values regarding print margins, etc., that is, based on information on the size of the image formed on the label tape strip 100a. It is also possible to specially provide the tape printing device 1 with a sensor for detecting the feeding length of the label tape 100 directly and mechanically.
In step S205, the CPU 101 determines the driving time of the ejection unit drive motor 63 (time for passing the electric current through the ejection unit drive motor 63) by applying these parameters (the width and type of the label tape 100 and the feeding length of the label tape 100 (the length of the label tape strip 100a)) to the table of
Consequently, the time for driving the ejection roller 62 can be adjusted finely depending on the width and type of the label tape 100 and the length of the label tape strip 100a (the feeding length of the label tape 100). For example, when a label tape strip 6 mm wide is ejected, the ejection roller 62 is driven for a longer time compared to a case where a label tape strip 24 mm wide is ejected. Therefore, even when a lot of various label tape strips 100a are created and ejected, the scattering of ejected label tape strips 100a over a wide area can be avoided.
After the ejection of the label tape strip 100a, the CPU 101 drives the retainer member drive motor 45 and thereby moves the retainer member 36 to the original withdrawn position of
As described above, by the present invention, ejection distance of a tape-like object can be changed and adjusted depending on at least one selected from the shape, the material and the type (laminate structure, etc.) of the tape-like object and the feeding length at the point when the tape-like object is cut by the cutting mechanism.
While the above description has been given of an embodiment of the present invention, the technical scope of the present invention is not to be restricted by the above particular illustrative embodiment. Various modifications, design changes, etc. can be made to the embodiment without departing from the scope and spirit of the present invention.
For example, while the revolving time of the ejection roller 62 is controlled in the above embodiment, it is also possible to control the revolving speed, revolving timing, etc. of the ejection roller 62 in addition to (or instead of) the revolving time control.
Even when the length of the label tape strip 100 (the feeding length of the label tape 100) is the same, the revolving control of the ejection roller 62 can be changed depending on the contents of printing. By such control, ejection positions of labels (positions as the result of ejection) can be grouped into several groups depending on the contents of printing, by which the handling of labels after the ejection can be facilitated further.
When sequential printing in the order of sequence numbers is carried out, the revolving control of the ejection roller 62 may be changed depending on the printing order (numerical order). In this case, the workload of the user for arranging the ejected labels in the printing order can be lightened.
It is to be appreciated that the above description of the embodiment has been given by way of illustration and the scope of the present invention is not to be restricted by the particular illustrative embodiment but to be understood based on the description of the appended claims.
Number | Date | Country | Kind |
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2002-276796 | Sep 2002 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP03/11947 | 9/18/2003 | WO | 00 | 3/24/2005 |
Publishing Document | Publishing Date | Country | Kind |
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WO2004/028941 | 4/8/2004 | WO | A |
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