The present invention relates to a tape reel around which a magnetic tape for recording information is wound and to an information recording medium equipped with such tape reel.
As one example of this type of tape reel, a tape reel assembly (hereinafter simply “tape reel”) disclosed in Japanese Laid-Open Patent Publication No. 2001-118358 is known. This tape reel is used in a single reel-type information recording medium and includes an upper flange, a lower flange, and a hub ring. The upper flange, the lower flange, and the hub ring are formed separately (manufactured separately), with such parts being joined and assembled in a state where the hub ring has been positioned between the upper flange and the lower flange to construct a tape reel. Also, with such tape reel, by having bosses formed on both flanges engage notches formed in inner circumferential edges at both ends of the hub ring, rotation of the hub ring with respect to the flanges is restricted.
As one example, with a construction where the lower flange and the hub ring are integrally formed, when pressure is applied to the hub ring due to a magnetic tape tightening when the tape is wound on, the hub ring deforms so as to become squeezed (i.e., the diameter falls). In keeping with this, the outer circumferential edge of the lower flange becomes tilted toward the upper flange, and as a result, there is the risk of both flanges approaching one another and of contact between the respective flanges and the sides of the tape. On the other hand, with the tape reel described above, by forming the upper flange, the lower flange, and the hub ring separately, compared to a construction where the lower flange and the hub ring are integrally formed, for example, even if the hub ring deforms so as to become squeezed, such deformation is unlikely to directly cause deformation of the flange. This tape reel is therefore somewhat capable of preventing situations where there is contact between the sides of a magnetic tape and the flanges when the tape is wound on and/or difficulty in winding on a magnetic tape due to the gap between the two flanges narrowing.
However, as a result of investigating the conventional tape reel described above, the present inventors discovered the following problem with the conventional tape reel. That is, with the tape reel described above, notches formed in inner circumferential edges at both ends of the hub ring and bosses formed in the respective flanges are caused to engage one another. In the engaged state, the positions where the notches are formed at both ends of the hub ring are positioned outside the bosses. This means that when the hub ring deforms so as to become squeezed due to the magnetic tape being tightened, there is the risk of the parts where the notches are formed applying pressure to the bosses and such pressing forces causing the flanges to deform. Accordingly, with the conventional tape reel, as before there is still the problem of the sides of the tape contacting the flanges when the magnetic tape is wound on and/or the gap between the two flanges narrowing and making it difficult to wind on a magnetic tape.
The present invention was conceived in view of the problem described above and it is a main object of the present invention to provide a tape reel and an information recording medium capable of reliably preventing deformation of the flanges due to tightening of a magnetic tape when the magnetic tape is wound on.
To achieve the stated object, a tape reel according to the present invention comprises a first flange, a cylindrical body, and a second flange that are formed as separate objects, wherein the tape reel is constructed by joining the first flange, the cylindrical body, and the second flange in a state where an inner surface side of the first flange and an inner surface side of the second flange are in contact with the cylindrical body and face one another, the first flange includes joining pins erected on the inner surface of the first flange, the cylindrical body includes an outer circumferential wall, bosses which are fixed to the outer circumferential wall on an inside of the outer circumferential wall and in which through-holes through which the joining pins are inserted are formed, and an inner wall which is positioned inside the outer circumferential wall and disposed so as to follow the outer circumferential wall, the second flange has an opening formed in a central portion thereof and includes a protruding portion that is formed at an edge portion of the opening so as to protrude toward a center of the opening and includes through-holes through which the joining pins are inserted, and on at least one of the first flange and the second flange, a plurality of positioning pins that contact a surface on an outer circumferential wall side of the inner wall in a state where the cylindrical body is contacted by at least one of the first flange and the second flange to position the cylindrical body are formed.
Also, an information recording medium according to the present invention comprises the tape reel described above.
According to the tape reel and the information recording medium, the cylindrical body is constructed so as to include the bosses, in which the through-holes through which the joining pins erected on the first flange are inserted are formed, and the inner wall, the second flange is constructed so as to include the protruding portions including the through-holes through which the joining pins are inserted, and a plurality of the positioning pins that contact the surface on the outer circumferential wall side of the inner wall to position the cylindrical body are formed on the first flange. By doing so, even if the outer circumferential wall has deformed so as to become squeezed due to pressure applied by tightening of a magnetic tape when the magnetic tape is wound on, it is possible to maintain a state where pressure is not applied to the joining pins and the positioning pins. Therefore, according to the tape reel and the information recording medium, since it is possible to reliably prevent deformation of the first flange and the second flange due to pressure being applied to the joining pins and/or the positioning pins, it is possible to reliably prevent contact between the sides of a magnetic tape and the first flange and second flange when the magnetic tape is wound on.
Also, in the tape reel according to the present invention, the edge portion of the second flange may be formed in a cylindrical shape that protrudes toward the first flange and fits inside the outer circumferential wall, the protruding portion may be formed at a front end portion of the cylindrical edge portion, and the cylindrical body is joined to the second flange in a state where an end surface on a second flange side of at least one of the bosses and the inner wall contacts the protruding portion and an end surface on the second flange side of the outer circumferential wall is apart from the inner surface of the second flange.
By using such construction, even if the second flange is pressed onto the cylindrical body when the first flange, the cylindrical body, and the second flange are joined, a pressing force in the direction from the first flange toward the second flange does not act from the outer circumferential wall of the cylindrical body onto the second flange. This means it is possible to sufficiently suppress deformation where the outer circumferential edge of the second flange becomes outwardly opened away from the outer circumferential edge of the first flange. As a result, according to the tape reel and the information recording medium, it is possible to reliably avoid a situation where, due to the outer circumferential edge of the second flange being outwardly opened, a magnetic tape becomes wound on the tape reel in a state where the ends in the width direction of the magnetic tape are not aligned (a state where the tape reel is not properly wound on with the end portions of the magnetic tape in alignment), which can cause creasing of the tape, improper rotation of the tape reel, recording/reproduction errors, and the like.
Also, in the tape reel according to the present invention, a thickened portion that protrudes toward the second flange side and fits inside the outer circumferential wall may be formed on the inner surface of the first flange, and the cylindrical body may be joined to the first flange in a state where an end surface on the first flange side of at least one of the bosses and the inner wall contacts the thickened portion and an end surface on the first flange side of the outer circumferential wall is away from the inner surface of the first flange.
By using such construction, even if the cylindrical body is pressed onto the first flange when the first flange, the cylindrical body, and the second flange are joined, the pressure will act upon the thickened portion that has high rigidity, making it possible to sufficiently suppress deformation where the outer circumferential edge of the first flange becomes outwardly opened away from the outer circumferential edge of the second flange. As a result, according to the tape reel and the information recording medium, it is possible to reliably prevent a situation where creasing of the tape, improper rotation of the tape reel, recording/reproduction errors, and the like occur due to the outer circumferential edge of the first flange becoming outwardly opened.
Also, in the tape reel according to the present invention, the positioning pins may be formed on both the first flange and the second flange.
By using such construction, it is possible to more reliably position the cylindrical body with respect to the first flange and the second flange.
Also, in the tape reel according to the present invention, the bosses and the inner wall may be joined, and the inner wall may be fixed to the outer circumferential wall via the bosses.
By using such construction, it is possible to sufficiently increase the strength of the inner wall.
It should be noted that the disclosure of the present invention relates to a content of Japanese Patent Application 2010-211600 that was filed on 22 Sep. 2010 and the entire content of which is herein incorporated by reference.
These and other objects and features of the present invention will be explained in more detail below with reference to the attached drawings, wherein:
Preferred embodiments of a tape reel and an information recording medium according to the present invention will now be described with reference to the attached drawings.
First, the construction of an information recording medium 1 will be described with reference to the drawings.
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The brake spring 6 is constructed of a coil spring, is disposed between the upper case 12 and the locking member 5, and energizes the locking member 5 toward the first flange 21 side of the tape reel 3. As shown in
Next, one example method of assembling the tape reel 3 will be described. First, as shown in
After this, while inserting the front end portions of the respective joining pins 32 that protrude from the bosses 42 through the through-holes 52a of the protruding portions 52 of the second flange 23, the second flange 23 is pressed down toward the cylindrical body 22 to bring the inner surface (the lower surface in
Here, as described above, during assembly of the tape reel 3, the end surfaces 42d, 43d of the cylindrical body 22 contact the inner surfaces 52b of the protruding portions 52 of the second flange 23 and the end surface 41d of the cylindrical body 22 and the inner surface 23a of the second flange 23 are apart. This means that when the first flange 21, the cylindrical body 22, and the second flange 23 are joined (crimped), even if the second flange 23 is pressed onto the cylindrical body 22, the pressure that acts from the first flange 21 toward the second flange 23 will not act from the outer circumferential wall 41 of the cylindrical body 22 onto the second flange 23, which makes it possible to sufficiently suppress deformation where the outer circumferential edge of the second flange 23 becomes outwardly opened away from the outer circumferential edge of the first flange 21. Also, as described above, during assembly of the tape reel 3, the end surfaces 42c, 43c of the cylindrical body 22 contact the thickened portion 21c of the first flange 21 and the end surface 41c of the cylindrical body 22 is apart from the inner surface 21a of the first flange 21. This means that when the cylindrical body 22 and the second flange 23 are joined (crimped), even if the cylindrical body 22 is pressed onto the first flange 21, since such pressure will act upon the thickened portion 21c that has high rigidity, it is possible to sufficiently suppress deformation that causes the outer circumferential edge of the first flange 21 to become outwardly opened away from the outer circumferential edge of the second flange 23. In addition, with the tape reel 3, the bosses 42 and the inner walls 43 are formed with the same heights, the end surfaces 42c and the end surfaces 43c are flush, and the end surfaces 42d and the end surfaces 43d are also flush. This means that the area of contact between the bosses 42 and inner walls 43 of the cylindrical body 22 and the protruding portions 52 of the second flange 23 and the area of contact between the bosses 42 and inner walls 43 of the cylindrical body 22 and the thickened portion 21c of the first flange 21 are large. As a result, the pressure applied when the first flange 21, the cylindrical body 22, and the second flange 23 are joined is dispersed and it is possible to sufficiently suppress deformation of certain parts due to the pressure being concentrated.
Next, the operation of the information recording medium 1 during recording and reproduction will be described with reference to the drawings.
When the information recording medium 1 has been loaded in a drive apparatus, not shown, the drive apparatus slides the door member 7 to open the tape withdrawal opening 2a and pulls out the magnetic tape. Next, a tape reel on the drive apparatus side winds on the magnetic tape while a recording/reproduction unit of the drive apparatus carries out the recording of data on the magnetic tape or the reading of recorded data from the magnetic tape. After this, when the recording and/or reading of data has been completed, the drive apparatus rotates the tape reel 3 to start winding on the magnetic tape (i.e., rewinding the magnetic tape back onto the information recording medium 1). When doing so, to prevent slackening, as one example, the drive apparatus controls the rotation of the tape reel on the drive apparatus side to apply a constant tension to the magnetic tape. By doing so, the magnetic tape is wound onto the tape reel 3. At this time, since tension is applied to the magnetic tape, a certain degree of force toward the center is applied to the outer circumferential wall 41 of the cylindrical body 22 due to the tightening of the magnetic tape.
In this case, with the tape reel 3, since a gap of around 0.1 mm is produced between the joining pins 32 of the first flange 21 and the inner circumferential walls of the through-holes 42a of the bosses 42 of the cylindrical body 22, even if there is deformation that squeezes the outer circumferential wall 41 due to the pressure applied by the tightening of the magnetic tape, the joining pins 32 will remain in a state where pressure is not applied thereto from the outer circumferential wall 41 due to such squeezing. Also with the tape reel 3, the positioning pins 33 contact the outer surfaces 43a of the inner walls 43 and the positioning pins 33 do not contact the outer circumferential wall 41. This means that even if a large force is applied to the outer circumferential wall 41 due to the tightening of the magnetic tape, resulting in the outer circumferential wall 41 deforming so as to become squeezed, the positioning pins 33 that are not in contact with the outer circumferential wall 41 will remain in a state where pressure is not applied from the outer circumferential wall 41 due to the squeezing. Also, even if the inner walls 43 that are fixed via the bosses 42 to the outer circumferential wall 41 deform so as to move toward the inside due to the squeezing of the outer circumferential wall 41, the positioning pins 33 that contact the outer surfaces 43a of the inner walls 43 maintain a state where pressure is not applied to the inner walls 43 due to the squeezing. Accordingly, with the tape reel 3, since it is possible to reliably prevent deformation of the first flange 21 and the second flange 23 due to pressure applied to the joining pins 32 and/or the positioning pins 33, it is possible to reliably prevent contact between the sides of a magnetic tape and the first flange 21 and the second flange 23 in a state where the magnetic tape has been wound on.
In this way, according to the tape reel 3 and the information recording medium 1, the cylindrical body 22 is constructed so as to include the bosses 42, in which the through-holes 42a through which the joining pins 32 erected on the first flange 21 are inserted are formed, and the inner walls 43, the second flange 23 is constructed so as to include the protruding portions 52 including the through-holes 52a through which the joining pins 32 are inserted, and a plurality of the positioning pins 33 that contact the outer surfaces 43a of the inner walls 43 to position the cylindrical body 22 are formed on the first flange 21. By doing so, even if the outer circumferential wall 41 has deformed so as to become squeezed due to pressure applied by tightening of a magnetic tape when the magnetic tape is wound on, it is possible to maintain a state where pressure is not applied to the joining pins 32 and the positioning pins 33. Therefore, according to the tape reel 3 and the information recording medium 1, since it is possible to reliably prevent deformation of the first flange 21 and the second flange 23 due to pressure being applied to the joining pins 32 and/or the positioning pins 33, it is possible to reliably prevent contact between the sides of a magnetic tape and the first flange 21 and second flange 23 when the magnetic tape is wound on.
Also, according to the tape reel 3 and the information recording medium 1, the edge portion 51a of the second flange 23 is formed in a cylindrical shape so as to protrude toward the first flange 21 and fit inside the outer circumferential wall 41 of the cylindrical body 22, the protruding portions 52 are formed on the front end portion of the edge portion 51a, and the cylindrical body 22 and the second flange 23 are joined in a state where the end surfaces 42d, 43d on the second flange 23 side of the bosses 42 and the inner walls 43 and the protruding portions 52 are in contact and the end surface 41d on the second flange 23 side of the outer circumferential wall 41 and the inner surface 23a of the second flange 23 are apart. By doing so, even if the second flange 23 is pressed onto the cylindrical body 22 when the first flange 21, the cylindrical body 22, and the second flange 23 are joined, a pressing force in the direction from the first flange 21 toward the second flange 23 does not act from the outer circumferential wall 41 of the cylindrical body 22 onto the second flange 23. This means it is possible to sufficiently suppress deformation where the outer circumferential edge of the second flange 23 becomes outwardly opened away from the outer circumferential edge of the first flange 21. As a result, according to the tape reel 3 and the information recording medium 1, it is possible to reliably avoid a situation where, due to the outer circumferential edge of the second flange 23 being outwardly opened, a magnetic tape becomes wound on the tape reel 3 in a state where the ends in the width direction of the magnetic tape are not aligned (a state where the tape reel 3 is not properly wound on with the end portions of the magnetic tape in alignment), which can cause creasing of the tape, improper rotation of the tape reel, recording/reproduction errors, and the like.
Also, according to the tape reel 3 and the information recording medium 1, a construction is used where the thickened portion 21c that protrudes toward the second flange 23 and fits inside the outer circumferential wall 41 of the cylindrical body 22 is formed on the inner surface 21a of the first flange 21 and the cylindrical body 22 and the first flange 21 are joined in a state where the end surfaces 42c, 43c on the first flange 21 side of the bosses 42 and the inner walls 43 contact the thickened portion 21c and the end surface 41c on the first flange 21 side of the outer circumferential wall 41 and the inner surface 21a of the first flange 21 are apart. By doing so, even if the cylindrical body 22 is pressed onto the first flange 21 when the first flange 21, the cylindrical body 22, and the second flange 23 are joined, the pressure will act upon the thickened portion 21c that has high rigidity, making it possible to sufficiently suppress deformation where the outer circumferential edge of the first flange 21 becomes outwardly opened away from the outer circumferential edge of the second flange 23. As a result, according to the tape reel 3 and the information recording medium 1, it is possible to reliably prevent a situation where creasing of the tape, improper rotation of the tape reel, recording/reproduction errors, and the like occur due to the outer circumferential edge of the first flange 21 becoming outwardly opened.
Also according to the tape reel 3 and the information recording medium 1, by fixing each inner wall 43 to the outer circumferential wall 41 via two bosses 42, it is possible to sufficiently increase the strength of the inner walls 43.
Note that the tape reel is not limited to the construction described above and can be modified as appropriate. For example, in place of the second flange 23 described above, it is possible to apply the present invention to a tape reel including the second flange 123 shown in
It is also possible to use a construction where the positioning pins 33 of the first flange 21 described above are omitted, that is, a construction where the positioning pins 153 are provided only on the second flange 123. Also, with the construction described above, although both the end surfaces 42d on the second flange 23 side of the bosses 42 and the end surfaces 43d on the second flange 23 side of the inner wall 43 contact the protruding portions 52 when the first flange 21, the cylindrical body 22, and the second flange 23 are joined, it is also possible to use a construction where only one of the end surfaces 42d and the end surfaces 43d contact the protruding portions 52. Also, with the construction described above, although both the end surfaces 42c on the first flange 21 side of the bosses 42 and the end surfaces 43c on the first flange 21 side of the inner wall 43 contact the thickened portion 21c when the first flange 21, the cylindrical body 22, and the second flange 23 are joined, it is also possible to use a construction where only one of the end surfaces 42c and the end surfaces 43c contact the thickened portion 21c. Also, not all of the positioning pins 33 need to contact the outer surfaces 43a of the inner walls 43, and so long as it is possible to position the cylindrical body 22 when joining the first flange 21, the cylindrical body 22, and the second flange 23, such positioning pins 33 may be separated from the outer surface 43a after joining.
Also, although an example that is adapted to a single reel-type information recording medium 1 has been described above, it is also possible to apply the present invention to a two reel-type information recording medium such as a video tape.
Number | Date | Country | Kind |
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2010-211600 | Sep 2010 | JP | national |