The present invention relates to molded plastic structures comprised of interlocked rings, useful as risers and manhole chambers, for providing access to such as buried septic tanks and utility lines, or as sidewalls of plastic storage tanks.
The purpose of the riser is provide a space which extends upwardly within soil, for example from the access port of a septic tank to, or near to, the surface of the soil in which the tank is buried. A riser desirably inhibits entry of surface water and soil into the tank. Risers have been sold commercially as separate rings which can be assembled as a riser assembly having a desired length (height). Often, there have been seals or other means aimed at preventing the passage of water at the joints between rings. Most commercially available risers are essentially short straight cylinders. Thus they cannot be conveniently nested for economic shipment and storage.
Similar requirements are presented in connection with a hole in earth that provides access to a sewer line or other buried things by means of a manhole. A casing or liner, sometimes referred to as a chimney, extends downwardly from a manhole opening at the surface of the earth. In the present description the term riser shall be construed to embrace structures which are of the nature of risers for septic tanks and the like, are for manhole casings, and are for structures which are of the nature of sidewalls of vertical tanks.
A riser for septic tank application should have a minimum diameter which is no less than the diameter of the access port on the top of a septic tank, which commonly is of about 60 cm. In the past such risers have been provided either as a one piece structure, or as a multiplicity of circular rings which are commonly screwed or bolted to each other to form the desired height assembly. Good fit and seal between the joints of the rings is desirable, along with minimum labor of assembly. A riser desirably presents an uppermost surface suitable for a lid with a good seal configuration, particularly under conditions where surrounding soil may be prone to intruding into the seal region, as can occur when a lid is removed for septic tank maintenance purposes. There is a further need for a means of connecting any new-configuration riser to the opening of existing-design septic tanks and the ends of large diameter pipe-ends.
In recent times, there is a perception that means ought to be provided to hinder the chance of a small person or pet from falling into the large diameter opening of a typical septic tank riser during such time as the riser lid is removed. For instance, a grating might be placed on top of the open riser or within the riser. Thus it is desirable to have the option of such a feature while at the same time making the feature economic, to encourage its use.
In another application for articles of the present invention, a generally cylindrical plastic tank for holding liquids or solids may have a vertical axis and sidewall configured in the same way as a riser for a septic tank; that is, the sidewall is comprised of connected-together rings.
An object of the invention is to provide molded plastic risers and related structures in forms which are economical to manufacture, ship, and store. A further object is to provide a riser comprised of a multiplicity of identical rings which form assemblies having good joints. Still further objects are to provide a safety grating for the new types of risers, and to provide an adapter for connecting the new types of risers to the tops of tanks and the ends of vertical pipes.
In accord with the invention there are individual risers and assemblies of identical risers. Each riser has a tapered side wall; that is, the circumscribing wall is in the shape of a truncated hollow cone, and a riser assembly has an undulating wall. Each riser has a first lengthwise end having a first diameter, and a second lengthwise end having a smaller second diameter. Each riser end comprises a plurality of tabs circumferentially spaced apart by rim segments. In exemplary risers, each tab has a body, at the end of which is a radially-extending lip shaped for latching engagement with the rim segment of a mated same-size end identical riser. Preferably, each tab comprises a body that is spaced apart from the exterior wall surface of the riser by a channel; and the lip extends radially over the channel. Preferably, the lips of the tabs at the larger end of the riser run inwardly and the lips at the tabs at the smaller end of the riser run outwardly.
In further embodiments of the invention, the riser like one just described comprises tabs having circumferential direction edges which are angled with respect to a plane within which lies the center longitudinal axis; and/or comprises a wall having a circumferential step which is closer to the smaller diameter second end than to the first end, for receiving the legs of a grating; and/or comprises a joint within which is captured a circumferential seal.
Further in accord with the invention, an exemplary safety grating for use within a riser comprises a hub and a multiplicity of arms attached to and extending radially outward from the hub. The arms are hinged where they attach to the hub, or at a location somewhat spaced apart from the hub. Thus, the grating can be diminished in size to enable the grating to fit through the smaller-opening end of a riser of the kind described above, so the grating may be move lengthwise within the undulating wall riser, preferably to rest on a ledge or step molded on the interior of the wall of the riser.
Further in accord with the invention, an adapter comprises a flange end and a step-diameter end. The adapter is configured so it may be alternatively attached by the adapter flange to a septic tank opening or attached to the end of a pipe. The adapter has a interior ledge that enables attachment to the adapter of a riser of the present invention to the opening of a septic tank that was principally intended to receive a screwed or bolted flange.
The foregoing and other objects, features and advantages of the present invention will become more apparent from the following description of preferred embodiments and accompanying drawings.
In the present invention molded plastic riser articles (sometimes referred to as rings) can be used individually or as assemblies. As will be seen, risers have inward or outward tapering walls, also referred to as conical walls. For simplicity of description, the risers and riser assemblies are often described herein using terminology applicable to cylindrical shapes. While the invention is described in terms of circular rings/risers, the scope of the claimed invention includes articles which have walls which are non-circular, e.g. oblong; and those shall be considered equivalents.
The following description concentrates on an exemplary product and application, namely a riser for a septic tank. A riser is an open ended structure which may be closed by a lid when positioned on a tank. In the present invention, a riser may be mated with one or more other risers to form a riser assembly. In the art, a riser assembly may be also referred to simply as a riser. In this description and elsewhere a single riser piece may be alternatively referred to as a ring.
The disclosures of commonly owned patent application Ser. No. 62/295,408, filed Feb. 15, 2016, entitled “Multi-ring plastic riser with tab connectors”, and patent application Ser. No. 14/444,960, filed Jul. 28, 2014, entitled “Multi-ring plastic storage tanks and risers” (the “'960 application”) are hereby incorporated by reference.
A riser assembly of the present invention may comprise two or more mated and latched-together articles. A riser assembly may sometimes be simply called a riser herein, particularly when the assembly is installed in a working position. When installed on a septic tank, a riser assembly is typically fastened to a fitting around the opening in the top of the tank and the assembly has a lid closure at its top. An exemplary lid closure is consistent with the lid shown in
An exemplary riser 20 may have a vertical height of about 15 cm (about 6 inch), a larger diameter end of about 69 cm (about 27 inch) and a smaller diameter end of about 58 cm (about 23 inch). Other risers may have heights in the range 2 to 18 inches (5 to 46 cm). Joints between several identical risers 20 are formed by tabs on one part that engage rim segments on the mating part by latching to them. An exemplary riser is preferably made of injection molded thermoplastic, such as polyethylene or polypropylene, with a wall thickness of about 4.5 mm (about 0.18 inches). Alternative plastic materials may be used.
Riser 20 has a lengthwise central axis L, around which is centered a wall 30 that generally has the shape of a truncated hollow cone. The wall of riser 20 has opposing ends 22, 32. End 22 has a larger diameter than does smaller end 32. The wall of an exemplary ring is preferably inclined at an about 7 degree angle to the lengthwise axis L, more generally, preferably within the range 5-20 degrees.
As best seen in
Referring to
When used, gaskets 50, 150 are preferably made of a rubber or elastomer material, for example EPDM having a Shore A hardness number of about 30. Optionally, where resistance to water passage through the joint is not important to the user, the risers can be assembled without the use of a gasket, and risers may be constructed without a channel 44. See
Exemplary riser 20 has ten tabs 26, 36 at each end. Preferably, the tabs at one end are aligned in the lengthwise direction with the tabs at the other end of the riser. In other embodiments of the invention, there may be fewer or more tabs; and there may be a different number of tabs at one end, compared to the other end.
With particular reference to
The combination of elements 48, 46 and local portion 130 of wall 30 defines circumferentially-running channel 47 (which has a length nominally equal to the tab width). Channel 47 provides an advantageous arrangement for the following reasons: When force is applied to the risers, to separate the risers from each other at the joint 42, a bending moment (represented by the curved vectors M) is created in web 46. That moment has the effect of thrusting section 48 and lip 52 radially inwardly, toward the central axis L of the riser, better to engage rim 28. That enhances the resistance of the joint to separation, compared to the resistance which the assembly would have if channel 47 and section 46 were not present, i.e., compared to the structure shown in
Once the mating features of the ends are engaged, the risers cannot conveniently be separated other than by use of tools which pull all tabs from engagement with the mating rims. It is not expected that a user will often seek to separate the risers once they are joined to each other.
Referring again to
With reference to
The next paragraphs describe a safety grating that is particularly useful with the foregoing kinds of conical risers which have different diameter ends, compared to known safety gratings which are used with more or less constant diameter risers of the prior art.
Importantly, arms 62 are hinged. The hinging enables placement of a grating by passing the grating through the small end of a riser, for example, the small end of riser 20P which has a diameter DA of the opening of an imaginary cylinder, as shown in phantom in
Referring again to
Springs (not shown) may be employed to bias the arms in the outward, or most-extended, direction. For example, a torsion spring may be put around the pin of the hinge joint, when the hinge joint has appropriate construction. For example, compressible elastic bumpers may be used to resist the inward or collapsing motion of the arms. Likewise, the movement of one arm may be interlocked with the movement of adjacent arms, so all arms move radially outward or inward in coordination. The interlocking may be on the nature of a flexible tang which is fixed to one arm and extends in the circumferential direction, from the one arm to engage slidingly a surface of an adjacent second arm.
An alternative embodiment grating may have one or more arms which are not hinged in combination with at least one, or more than one, arm which is hinged. In a functionally-limiting embodiment of the invention, hinged arms need only be in number sufficient to decrease the effective outside diameter of the grating, so that such effective diameter is smaller than the small end opening of a riser like riser 20 (or the opening of an imaginary cylinder associated with the small end opening, with which the grating is used. Thus there is an embodiment which has only one hinged arm.
In still another alternative embodiment of grating, illustrated by
A grating within the present invention may have a number of arms which is different from five arms of exemplary grating 60. For example, 3, 4, or 6 or more arms may be used. And although a correlation between the number of polygon sides of the center opening with the number of arms is preferred (i.e., pentagonal for five arms, hexagonal for six arms, etc.), in alternative embodiments of the invention the shape of the center opening may be uncorrelated with the number or arms. In further alternative embodiments, the opening may be round or there may be no opening. When an opening is present, it is preferably sufficient in diameter to allow passage of a hose line, but not a child's body, to facilitate pumping out of the septic tank without removal of the grate.
The following paragraphs describe adapters which are particularly useful with the foregoing kinds of risers which have tapered walls, also referred to as conical walls.
Adapter 70 has a first larger end comprising flange 72, and has a second end 78 comprising cylindrical section 76 which has a diameter smaller than the outside diameter of adapter flange 72. An intermediate size section 74 connects the section 76 with the flange. Within the bore of the first end flange is inward projecting ledge 80. Ledge 80 has an inside diameter and other dimension which preferably corresponds with the effective diameter of the rims 128 at the smaller end 32 of a riser 20.
When a septic tank has an opening with a top flange that has a suitable inward extending rim, the small end of a riser 20 of the present invention can be snapped onto the tank top flange, and the tabs will latch onto the rim. When the tank does not have such a suitable top flange, as illustrated by flange 77 of tank 75, the adapter flange 72 can be screwed or otherwise attached to the flange 77, as shown in the partial vertical cross section of
It is sometimes desired replace a portion of a prior art riser that is spaced apart from the tank, or to add to the length of a prior art riser.
Assembled structures embodying features of the present invention may be put to other uses including, for example, manhole sleeves for access to subterranean chambers. An open ended hollow article like a riser, made in accord with the invention, may be fitted with a bottom closure (and optionally a top also), thus making the article into a bucket or tank like vessel, suitable for storing water, other liquids, or solid items. A claim to a riser shall be construed as comprehending a structure which may be used for a manhole in the earth or other material, or for a structure which forms part of a vessel. For convenience of description, the invention has at least in part been described with respect to a particular orientation, and such terms as top, bottom, side, etc., that relate to orientation shall not be construed as limiting with respect to the claims.
The invention, with explicit and implicit variations and advantages, has been described and illustrated with respect to several embodiments. Those embodiments should be considered illustrative and not restrictive. Any use of words such as “preferred” and variations suggest a feature or combination which is desirable but which is not necessarily mandatory. Thus embodiments lacking any such preferred feature or combination may be within the scope of the claims which follow. Persons skilled in the art may make various changes in form and detail of the invention embodiments which are described, without departing from the spirit and scope of the claimed invention.
This application is a continuation in part of patent application Ser. No. 14/444,960, filed Jul. 28, 2014. This application claims benefit of provisional patent application Ser. No. 62/295,408 filed on Feb. 15, 2016.
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Number | Date | Country | |
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Number | Date | Country | |
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62295408 | Feb 2016 | US |
Number | Date | Country | |
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Parent | 14444960 | Jul 2014 | US |
Child | 15432780 | US |