1. Field of the Invention
The present invention relates generally to fasteners and, more particularly, to a tool for use with a deformable nut of a fastener.
2. Description of the Related Art
In some fastening circumstances, it is desirable to provide a fastener having a deformable portion that resists loosening or detachment of the fastener. An example of such a fastener might include a structure similar to a bolt and a nut, with the nut being plastically deformable into engagement with the bolt. Examples of such fastening systems are described generally in, for example, U.S. Pat. No. 5,092,726 to Wheeler et al., U.S. Pat. No. 5,061,132 to Cosenza, U.S. Pat. No. 4,742,735 to Stencel, and U.S. Pat. No. 4,544,312 to Stencel.
A deformable nut for use in a fastening system such as that discussed in the aforementioned patents may, for example, include one or more radially protruding structures that can be engaged by a tool to plastically deform the protruding structures and/or other portions of the nut into engagement with a cooperative bolt. An example of such a prior art tool D is depicted in
As can be best understood from
As can be understood from
It is thus desired to provide an improved tool that deforms the lugs of a deformable nut to a relatively greater degree than was provided by prior art tooling. It is also desired to provide such a tool that requires relatively less torque to provide the desired degree of deformation.
In view of the foregoing, an improved tool in accordance with the present invention meets these and other needs. An improved tool for use in association with a deformable nut of a fastener includes a socket having inner surface that forms a cavity on the socket. The inner surface includes one or more engagement surfaces that are tapered inwardly at an angle that approaches a taper of a deformable wall of the deformable nut. In one embodiment the tapering of the engagement surfaces is provided by configuring the engagement surfaces to extend in a tapered fashion generally toward a central axis of the socket. In another embodiment, the tapering is provided by configuring the engagement surfaces to each extend in a spiral fashion about a spiral axis that may, for example, be parallel and spaced-apart from the central axis of the socket.
Accordingly, an aspect of the present invention is to provide an improved tool that can deform a deformable nut to a greater degree than previously known tools.
Another aspect of the present invention is to provide an improved tool for use in conjunction with a deformable nut that requires relatively less torque to perform the deformation function than previously known tools.
Another aspect of the present invention is to provide an improved tool for use in association with a deformable nut wherein the tool includes a number of tapered engagement surfaces that engage lugs of the deformable nut.
Another aspect of the present invention is to provide a combination of a tool and a fastener, with the fastener including a shank and a deformable nut, with the tool including one or more tapered engagement surfaces that are engageable with deformable portions of the nut to plastically deform the nut into engagement with the shank, it being understood that the shank could be or could include a splined axially threaded member.
In accordance with the foregoing, an aspect of the present invention is to provide a tool that is structured to mount a nut to a shank by plastically deforming at least a portion of the nut in a direction generally toward the shank, in which the general nature of the tool can be stated as including a socket having an interior surface that forms a cavity on the socket that includes a mouth in communication with the exterior of the socket. The socket includes a socket central axis extending through the cavity, and further includes at least a first engagement wall having a first engagement surface that is at least a portion of the interior surface. The first engagement surface is structured to engage the nut to deform the at least portion of the nut generally toward the shank. At least a portion of the first engagement surface tapers radially inwardly generally toward the socket central axis in a direction from the mouth generally toward the cavity. The cavity includes at least a first relief region adjacent the first engagement surface.
Another aspect of the present invention is to provide a tool that is structured to mount a nut to a shank by plastically deforming at least a portion of the nut in a direction generally toward the shank, in which the general nature of the tool can be stated as including a socket having an interior surface that forms a cavity on the socket and includes a mouth in communication with the exterior of the socket. The socket includes a socket central axis extending through the cavity. The socket also includes at least a first engagement wall having a first engagement surface which is at least a portion of the interior surface, with the first engagement surface being structured to engage the nut to deform the at least portion of the nut generally toward the shank. At least a portion of the first engagement surface extends in a generally spiral fashion in a direction from the mouth generally toward the cavity. The cavity includes at least a first relief region adjacent the first engagement surface.
Another aspect of the present invention is to provide a combination, the general nature of which can be stated as including a nut, a shank, and a tool. The nut includes a deformable member and a nut central axis. The deformable member extends generally in a circumferential direction with respect to the nut central axis. The nut is structured to be mounted to a shank, and at least a portion of the deformable member is structured to be deformed into engagement with the shank. The deformable member includes a deformable wall and at least a first lug, with the deformable wall including an outer wall surface opposite the nut central axis. At least a portion of the outer wall surface tapers radially inwardly generally toward the nut central axis. The at least first lug is disposed on the outer wall surface and protrudes from the outer wall surface in a direction generally away from the nut central axis. The tool includes a socket having a cavity formed therein, with the cavity defining an interior surface of the socket. The cavity includes a mouth in communication with the exterior of the socket, with the cavity being structured to receive at least a portion of the nut therein through the mouth. The socket includes a socket central axis extending through the cavity. The cavity includes at least a first relief region adjacent the first engagement surface, and the at least first lug is structured to be receivable in an undeformed condition in the at least first relief region. The socket includes at least a first engagement wall having a first engagement surface defined by at least a portion of interior surface, with the first engagement surface being structured to be engageable with the nut to deform the at least portion of the deformable member into engagement with the shank. At least a portion of the first engagement surface tapers radially inwardly generally toward the socket central axis in a direction from the mouth generally toward the cavity.
Another aspect of the present invention is to provide a combination, the general nature of which can be stated as including a nut, a shank, a tool. The nut includes a deformable member and a nut central axis, with the deformable member extending generally in a circumferential direction with respect to the nut central axis. The nut is structured to be mounted to a shank, and at least a portion of the deformable member is structured to be deformed into engagement with the shank. The deformable member includes a deformable wall and at least a first lug, with the deformable wall including an outer wall surface opposite the nut central axis. At least a portion of the outer wall surface tapers radially inwardly generally toward the nut central axis. The at least first lug is disposed on the outer wall surface and protrudes from the outer wall surface in a direction generally away from the nut central axis. The tool includes a socket having a cavity formed therein, with the cavity defining an interior surface of the socket. The cavity includes a mouth in communication with the exterior of the socket, and the cavity is structured to receive at least a portion of the nut therein through the mouth. The socket includes a socket central axis extending through the cavity. The cavity includes at least a first relief region adjacent the first engagement surface, with the at least first lug being structured to be receivable in an undeformed condition in the at least first relief region. The socket includes at least a first engagement wall having a first engagement surface defined by at least a portion of interior surface. The first engagement surface is structured to be engageable with the nut to deform the at least portion of the deformable member into engagement with the shank. At least a portion of the first engagement surface extends in a generally spiral fashion in a direction from the mouth generally toward the cavity.
A further understanding of the invention can be gained from the following Description of the Preferred Embodiments when read in conjunction with the accompanying drawings in which:
Similar numerals refer to similar parts throughout the specification.
As used herein, the expression “a number of” and variations thereof shall be broadly construed to refer to any non-zero quantity, including a quantity of 1.
As used herein, the expression “taper” and variations thereof shall refer broadly to a departure generally toward or away from a reference, such as in the context of a surface with respect to a reference, and can refer to both linear and arcuate departures and combinations thereof.
As used herein, the expression “spiral” and variations thereof shall refer broadly to a curve with a number of turns about an axis and can include, but is not limited to, a helix.
An improved tool 4 in accordance with a first embodiment of the present invention is indicated generally in
The tool 4 is advantageously configured to plastically deform at least a portion of the nut 8 into engagement with at least a portion of the shank 12, such as the splined and threaded portion thereof, to affix the nut 8 to a shank 12. The nut 8 is substantially the same as the nut H depicted generally in FIG. 2.
The nut 8 can be seen to include a deformable member 16 that extends generally circumferentially with respect to a nut central axis 24. The deformable member 16 includes a deformable wall 28 and a number of lugs 32 that are equally circumferentially spaced from one another. The deformable wall 28 includes an outer wall surface 36 that tapers generally toward the nut central axis 24 in the vicinity of the lugs 32. The lugs 32 protrude outwardly from the outer wall surface 36 in a direction radially away from the nut central axis 24.
The tool 4 includes a socket 40 and a socket central axis 44. The socket 40 includes a cavity 48 formed therein, with the cavity 48 including a mouth 52 that is in communication with the exterior of the socket 40. The cavity 48 defines an inner surface 56 on the socket 40.
As can be best understood from
Each engagement wall 60 includes an engagement surface 68 thereon that is defined by the inner surface 56. Moreover, each relief wall 64 includes a relief surface 72 thereon that is defined by the inner surface 56. Each engagement surface 68 extends generally smoothly between the pair of relief surfaces 72 adjacent thereto, and each relief surface 72 extends substantially smoothly between the pair of engagement surfaces 68 that are adjacent thereto.
As can be understood from
Each relief wall 64, with its corresponding relief surface 72, defines a relief region 76 disposed circumferentially between the corresponding pair of engagement surfaces 68. When the nut 68 is received through the mouth 52 into the cavity 48 such that the lugs 32 are disposed generally in the relief regions 76, such as is depicted in
As can be seen in
The tapering of the engagement surfaces 68 thus has the effect of deforming the lugs 32 to a relatively greater degree than was provided by the prior art tool D. In this regard, the material of the lugs 32 is spread to a greater degree by the tool 4 than by the prior art tool D, which provides better deformed engagement between the nut 8 and the shank 12. The prior art tool D largely caused the radially inward deflection of the lugs P by deforming the deformable wall L without spreading the material of the lugs P. The tool 4 of the present invention, by providing the tapered engagement surfaces 68, advantageously provides a greater degree of deformation and spreading of the material of the lugs 32 than was previously known.
An improved tool 104 in accordance with a second embodiment of the present invention is indicated generally in
The engagement surfaces 168 thus can be said to provide a taper in two directions. That is, portions of the engagement surfaces 168 can be seen to taper radially inwardly in the axial direction, as is shown at the numeral 186, and portions of the engagement surfaces 168 can be seen to taper radially inwardly in a circumferential direction, such as the circumferential direction indicated by an arrow 190 in FIG. 11.
Such dual directional tapering causing the engagement surfaces 168 to engage the lugs 32 at an oblique angle with respect to the longitudinal extent thereof, i.e., the axial direction, which resultingly requires a relatively lower level of torque to deform the lugs 32 than is required in association with the tool 4. An imaginary lug 32 is depicted in FIG. 11. If the tool 104 is rotated in a counter-clockwise direction with respect to the lug 32, a leading portion 194 of the engagement surface 168 will be first to contact the lug 32 at one end thereof. As the tool 104 continues to be rotated in the counter-clockwise direction, successive portions of the engagement surface 168 progressively engage the lug 32 until a trailing portion 198 of the engagement surface 168 engages the lug 32 at the top thereof. It thus can be seen that deformation of the lug 32 by the tool 104 occurs upon the rotation of the tool 104 through a greater angle of rotation of the tool 104 than is required by the tool 4 to deform the lug 32. As such, since the deformation of the lug occurs over a greater rotational arc in using the tool 104, the torque required to use the tool 104 to deform the lug 32 is of a lesser degree than the torque required in deforming the lugs 32 with the tool 4.
While specific embodiments of the invention have been described in detail, it will be appreciated by those skilled in the art that various modifications and alternatives to those details could be developed in light of the overall teachings of the disclosure. Accordingly, the particular arrangements disclosed are meant to be illustrative only and not limiting as to the scope of the invention which is to be given the full breadth of the claims appended and any and all equivalents thereof.
Number | Name | Date | Kind |
---|---|---|---|
4260005 | Stencel | Apr 1981 | A |
4383353 | Stencel | May 1983 | A |
4544312 | Stencel | Oct 1985 | A |
4601623 | Wallace | Jul 1986 | A |
4649727 | Gray | Mar 1987 | A |
4742735 | Stencel | May 1988 | A |
4983085 | Gray | Jan 1991 | A |
5061132 | Cosenza | Oct 1991 | A |
5092726 | Wheeler et al. | Mar 1992 | A |
5148727 | Williamson | Sep 1992 | A |
5269208 | Kolvites et al. | Dec 1993 | A |
5452974 | Binns | Sep 1995 | A |
6047620 | Kozak et al. | Apr 2000 | A |
6339976 | Jordan | Jan 2002 | B1 |
6598498 | Pigford et al. | Jul 2003 | B1 |
Number | Date | Country | |
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20040221689 A1 | Nov 2004 | US |