1. Field of the Invention
The invention is within the area of technology associated with protecting vehicles and their occupants from explosions of mines or improvised explosive devices typically encountered by military vehicles in combat zones. Generally this technology involves adding armor to the underside of vehicles and specially shaping the lower hulls of the vehicles; typically armored V-shaped hulls or somewhat V-shaped hulls are used to protect the vehicles and the vehicle occupants. One aspect of the invention herein is a blast shield in the form of a V hull thickest at the vertex and tapering in the outboard direction to brackets which have sliding engagement with sidewalls of the vehicle cab; the V hull and brackets form an integral, one-piece component.
A problem that has been encountered in some vehicle designs is that the floor of the cab or cabin of the vehicle oscillates violently as a result of an under-vehicle explosion. The oscillation is known to injure the occupants of the vehicle, the lower limbs of the occupants being particularly vulnerable to the effects of floor oscillation. The invention herein mitigates blast-induced floor oscillation by controlling the paths of blast forces passed to the floor. Specifically, the invention utilizes an improved system having a V shaped hull as a blast shield that can rise or descend relative to the vehicle frame. When an explosion under the vehicle occurs, the V hull contacts the frame and sidewall so as to divide blast forces into two discrete components travelling along different paths in the vehicle. The discrete force components arrive at the vehicle floor essentially simultaneously at different locations, whereby floor oscillation is reduced.
2. Background Art
It is already known to employ either a truncated V shaped hull or a “shallow V” hull on a vehicle to enhance its ability to resist or survive mine blasts or similar explosions occurring under the vehicle. For example, U.S. Patent Application 2012/0174767 A1 of Naroditsky et al shows a shallow V belly armor plate under a vehicle cab and attached to sidewalls of a vehicle. That reference at paragraph 40 also teaches making the V armor plate thicker at the central portion thereof. U.S. Pat. No. 7,997,182 B1 to Cox shows a V shaped blast shield having ribs and other components reinforcing the vertex zone of the shield. U.S. Patent Application publication 2010/0307329 A1 to Kaswen et al shows an underbody blast shield capable of vertical rise and fall due to shock absorbers connecting the shield to the vehicle.
In addition to the foregoing references, a previous and relevant United States patent application has been filed by the inventor herein. The previous application is entitled “Truncated V Underbody Protection Enhancement,” has application Ser. No. 13/677,202 and EFS ID 14232024, and was filed Nov. 14, 2012. The previous application discloses a rigid armor shield configured as a truncated V disposed below the floor of a vehicle cab. First elastomeric isolators are between the shield and vehicle frame members; and second elastomeric isolators are between lateral edges of the shield and the cab's side walls. If an under-vehicle blast occurs, the distance through which the second isolators collapse equals the combined collapsing distance of the first isolators and the cab mounts, whereby blast loads to the shield transfer along separate paths to different zones of the floor so as to decrease oscillation of the floor.
The invention is a system for reducing oscillation of the vehicle cab floor after an explosive blast under the vehicle. The system includes a one-piece V hull thicker at the vertex than at the outboard edges. The V hull has brackets whose shoulders face lower edges of the cab's sidewalls. The V hull has a first position where the shoulders are spaced by a vertical dimension from the lower edges of the sidewalls, and has a second position where the shoulders contact the lower edges of the sidewalls. Connector plates are mounted to the brackets and the sidewalls such that the brackets and connector plates interleaf between them the lower edges of the sidewalls. First fasteners connect the brackets to the sidewalls and second fasteners connect the connector plates to brackets. The respective fasteners pass through slots which permit vertical movement of the brackets relative to the sidewalls. The first and second fasteners maintain the V hull in the first position during normal vehicle operation but allow movement of the V hull toward second position when blast forces impact the V hull. Body mounts compressible by a first vertical distance are on the vehicle frame to support the cab and transverse tension rods fastened to the V hull are at a second vertical distance from the frame. The sum of the first vertical distance and the second vertical distance essentially equals the vertical dimension between the shoulders of the brackets and the lower edges of the sidewalls. By this arrangement, when a blast occurs beneath the V hull, the V hull rises and creates two separate simultaneous force paths from the V hull to the floor of the cab and thereby floor oscillation is reduced.
a and 3b are further detail views depicting the connection of the V hull to a sidewall of the vehicle.
The following definitions and terminology are applied as understood by one skilled in the appropriate art.
The singular forms such as “a,” “an,” and “the” include plural references unless the context clearly indicates otherwise. For example, reference to “a material” includes reference to one or more of such materials, and “an element” includes reference to one or more of such elements.
As used herein, “substantial” and “about”, when used in reference to a quantity or amount of a material, dimension, characteristic, parameter, and the like, refer to an amount that is sufficient to provide an effect that the material or characteristic was intended to provide as understood by one skilled in the art. The amount of variation generally depends on the specific implementation. Similarly, “substantially free of” or the like refers to the lack of an identified composition, characteristic, or property. Particularly, assemblies that are identified as being “substantially free of” are either completely absent of the characteristic, or the characteristic is present only in values which are small enough that no meaningful effect on the desired results is generated. The phrases “substantially equal” or “essentially equal” when applied to two or more quantities means the desired effect will occur despite slight deviation from exact equality.
Concentrations, values, dimensions, amounts, and other quantitative data may be presented herein in a range format. One skilled in the art will understand that such range format is used for convenience and brevity and should be interpreted flexibly to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited. For example, a size range of about 1 dimensional unit to about 100 dimensional units should be interpreted to include not only the explicitly recited limits, but also to include individual sizes such as 2 dimensional units, 3 dimensional units, 10 dimensional units, and the like; and sub-ranges such as 10 dimensional units to 50 dimensional units, 20 dimensional units to 100 dimensional units, and the like.
Oscillation, as used in this application can include a single motion, such as the rise of a vehicle cab floor and can include the subsequent fall of the floor; oscillation, as used herein can include as a series of oscillating motions and includes motions in any given direction, not just a vertical direction.
For a vehicle, and a system mounted on or used in connection with the vehicle, forward/reverse (longitudinal) and vertical (up/down) directions are generally relative to the vehicle and system as typically operated (e.g., when the vehicle is operated with the respective powertrain in a forward/reverse mode). As such, lateral (left/right) directions are generally perpendicular to the longitudinal/vertical plane, and are referenced from a vehicle operator (e.g., driver) perspective. A first direction (e.g., forward) and a second direction (e.g., rearward or reverse) where the second direction substantially, but not necessarily wholly, opposes the first direction are also generally or used in connection with the vehicle. Likewise, elements located (mounted, positioned, placed, installed, etc.) on, near, or proximate to the vehicle longitudinal center plane are generally referred to as “inner” or “inboard,” while elements that are distal or more remote to the vehicle body longitudinal center plane are generally referred to as “outer” or “outboard,” unless otherwise noted. As such, inner elements are generally closer to the vehicle longitudinal center plane than outer elements.
An overview of the system to reduce vehicle cab floor rise or oscillation due to under body explosions is seen in
Returning to
As best seen in conjunction with
Tension rods 36 complete a strong, rigid triangular truss structure with V hull 30 and these rods are under tension when blast shield or V hull 30 undergoes a blast load. When an under-vehicle explosive blast occurs, the tension rods contact longitudinal frame members 12 and cause a distribution of the load over a set of contacts between the rods and the frame members. This distribution prevents failure of frame members 12 due to stress concentration thereon; the distribution avoids undesirably high load rates which can cause frame members to fail before the maximum load occurs. Additionally, rods 38, because they are slender and under tension, will give or deform slightly but sufficiently to reduce stress rate or load rate as the rods strike frame members 12 so as to avoid premature failure of the frame members. That is, the deflection or deformation of the rods will reduce the rate of vertical load transmission to longitudinal frame members 12. This is important since automotive frame material is often stress rate sensitive, failing at lower loads when subjected to higher loading rates.
The structure by which V hull 30 is connected to sidewalls 50 of the vehicle is shown in
Facing on the sidewalls are connector plates 58 positioned such that the connector plates and the flanges closely sandwich or interleaf therebetween the lower portions of sidewalls 50. Connector plates define first rows of vertically oriented slots 60 along their lower edges so as to permit upward movement of brackets 36 and V hull 30 relative to the connector plates.
Brackets 36 are fastened at slots 60 to plates 58 by bolts 62 or other conventional fasteners which hold brackets 36 tightly enough to the plates so that brackets 36 and tapered V hull 30 do not rise relative to the plate during normal vehicle operation. However, slots 60 permit sliding of V hull 30 upward relative to the plate when an explosion occurs beneath V hull 30. As with bolts 62, other bolts 64 hold the brackets and sidewall together tightly enough such that brackets 36 and tapered V hull 30 do not rise relative to the sidewalls during normal vehicle operation. However, vertical slots 66 permit sliding of V hull 30 upward relative to the sidewalls when an explosion occurs beneath V hull 30.
As a result of the structure described above, V hull 30 during normal vehicle operation remains stationary relative to plates 58 and sidewalls 50, and hull 30 does not rise toward longitudinal frame members 12. Conversely, during an underbody explosion, V hull 30 will rise relative to plate 58, sidewalls 50 and longitudinal frame members 12. During normal vehicle travel, especially during travel over rough terrain, the frame and sidewalls of the vehicle can twist or deform as usual and desired without impairment by the rigidity of V hull 30.
Slots 60 and 66 have vertical dimensions such that the distance which brackets 36 allow V hull 30 to rise is equal to or substantially equal to the sum of: the vertical distance between tension rods 38 and longitudinal frame members, the vertical deflection of rods 38 when they strike frame members 12 and the vertical compression of mounts 16. It will be noted that the vertical deflection of rods 38 will typically, though not necessarily, be so small in relation to the other distances that it can, as a practical matter, be disregarded. In any event, when an explosive blast occurs beneath vehicle 10 and V hull 30 rises, force from the blast is transmitted simultaneously along two paths from V hull 30 to different zones of cab floor 22. One path is through sidewalls 50 and thence to floor 22 and the other path is through the vehicle frame and then through mounts 16 and thence to cab floor 22. The result of having forces arrive simultaneously at the different zones of floor 22 is that the floor has a smaller rise with respect to the cabin as a result of the blast, which reduces the injury to the lower limbs of vehicle occupants whose feet are on the floor (or on a floor-mat which rests on the floor). In another manner of speaking, the violent oscillation (or rapid rise during through one or more cycles) of floor 22 is reduced when an underbody blast occurs.
There is a de-concentrating effect on floor oscillation due to the above-described sandwiching or interleafing engagement of connector plates 58 and flanges 55 with sidewalls 50, which causes the movement of V hull 30 to be vertically guided as it moves relative to the sidewalls. This vertical-guide engagement, together with the rigidity of V hull 30 as enhanced by tension rods 38, means that all portions of V hull 30 will rise substantially equally wherever an explosive blast occurs under the vehicle. Thus the V hull causes transfer of blast loads to different zones of floor 22 equally no matter where the blast occurs under the vehicle; thus the V-hull negates the tendency for blasts under one side of the vehicle to more greatly affect the floor zone on that side of the vehicle.
It will happen occasionally that a vehicle travelling over rough terrain will encounter objects that strike the underside of the vehicle with sufficient force to move V hull 30 upward from its normal, completely down position shown in
Various alterations and modifications will become apparent to those skilled in the art without departing from the scope and spirit of this invention and it is understood this invention is limited only by the following claims.
The invention described here may be made, used and licensed by and for the U.S. Government for governmental purposes without paying royalty to me.
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Entry |
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Title: Laying up roof trusses: Roof truss principles, Internet article under Timber Plus Toolbox, 1 Page, printed Nov. 19, 2012. |