The present invention relates generally to systems and methods for securing flexible protective coverings such as a weather-resistant tarp or canopy over an area.
Flexible sheet-like materials are often used as covers to shield or protect vehicles, equipment, supplies, ground areas and the like from environmental elements including rain, wind, ultraviolet rays from the sun, and snow, as well as airborne dust, pollen and other debris. Common examples of such protective coverings are flexible tarpaulins or “tarps” and canopies, which may be formed of polyethylene, polyester, canvas, cloth, vinyl, and other suitable materials. Polyethylene tarps with woven fibers are particularly useful for many general applications in that they are relatively strong, lightweight, are waterproof, and are inexpensive. In some embodiments, spaced openings are provided along the periphery of the tarp sheet which openings are reinforced by grommets or eyelets to facilitate attaching various connectors to the tarp such as bungee cords, rubber tarp straps, ratchet straps, various hooks and the like and used to hold the sheet in a use position. If used as a sunshade, for example, the protective covering is secured extending overhead at a suitable height off the ground under tension to hold it in a stretched orientation. The covering may be secured extending between spaced-apart poles or another nearby supporting structure such as a wall or tree, typically by passing a hook or nail secured in the structure through the grommets or by utilizing a tarp strap or the like.
It may be desirable to periodically move or adjust the position of the flexible sheet covering, which requires detaching the covering from the fasteners, moving the fasteners to a new location and/or installing new fasteners in such location, and then reattaching the covering. In some cases, it may also be desirable to temporarily move the covering out of the way and then return it to the same position without having to detach and then reattach the covering and cords from the fasteners, which is time consuming and inconvenient. The support apparatus and system of the present invention therefore facilitates hanging and repositioning flexible coverings such as a tarp without disconnecting the covering from its fasteners. Further, while tarps are convenient for inexpensively covering small outdoor areas, if secured to a supporting wall just at the location of the spaced-apart grommets, gaps will form between the tarp edge and supporting wall through which rain and other debris landing on the tarp can fall, which is undesirable. A tarp support device which is also effective in diverting rain away from these gaps therefore would also be desirable.
The present invention is directed to an apparatus, system and method which in some embodiments is used for supporting a flexible protective covering such as a tarp under tension in a raised position extending over a ground area for various uses such as a shelter or to shield equipment, materials, supplies, and the like against environmental elements.
The support apparatus of the present invention includes an elongated structural member having parallel longitudinal tracks each having in some embodiments a C-shaped cross-section, which tracks are referred to individually herein as the upper track and the lower track. The elongated structural member is configured to be coupled to a wide range of generally vertical, flat, stable surfaces such as a building wall, fence, pole, or stud. In some embodiments, the structural members will be provided in different standard lengths such as in 8-foot, 10-foot, or 12-foot sections. Where a longer length is required, multiple structural members may be positioned end-to-end such that the overall length is easily adjusted to accommodate almost any size tarp or multiple tarps also laid end-to-end.
The support apparatus also includes one or more fastener devices which are configured to be secured in the lower track of the elongated structural member, which fasteners are slidable and repositionable on the lower track. The fasteners have a base member which is dimensioned to be received in the lower track, and a connector member secured to the base member which will extend outwardly from the base member through a slot in a front side of the lower track. In some embodiments, the base member is lockable against lateral sliding or movement in the lower track such that the fasteners can be secured at any desired spaced apart locations along the length of the lower track.
The tarp support apparatus also includes an elongated diverter member which is securable in the upper track of the structural member. The diverter member has a base and an extension portion secured to the base. The base of the diverter member is dimensioned to be secured in the upper track with the extension portion extending from the base forwardly and outwardly through a slot a forward side of the elongated structural member. The extension portion will have a width such that the distal end extends over the fastener devices in the lower track as well as over any gaps formed between the edge of the tarp and the supporting structural member in order to divert rain, snow, and other debris that otherwise might fall through one of such gaps away from the gaps.
The base member or track connecting portion of the fastener devices preferably can be selectively positioned along the length of the lower track by sliding the base member along the track. In some embodiments, the fastener devices may be releasably locked against movement in a desired location on the track, wherein to reposition the fastener device the base member is first released from a secured position, then repositioned or moved to a desired new location on the lower track, and then secured in the new portion. The connector member of the fastener devices in some embodiments will have a hook portion which can either be passed through a corresponding eyelet or grommet connected along on a side edge of the tarp, or a cord or strap may be connected extending between the eyelet of the tarp on one end and the hook portion on the other end. Such a cord or strap may similarly have a connector on its ends for securing the cord between the eyelet and hook portion.
In a preferred embodiment, the extension portion of the diverter member is hingedly connected to the base member, such that the distal end of the extension portion will pivot downwardly into contact with the upwardly facing surface of the tarp covering. Gravity will therefore continually urge the distal end of the extension portion into contact with the tarp covering, which will increase the effectiveness of the diverter member by inhibiting rain from flowing under the extension portion towards the edge of the tarp covering. In some embodiments, the outer or distal end of the extension portion will be weighted to further urge the distal end into contact with tarp and to inhibit the extension portion from being forced upwardly out of contact with the tarp covering due to wind forces under most standard wind conditions. In some embodiments the additional weight may be provided by a thickening of the material used in forming the distal end of the extension portion, or by inserting a suitably dense material such as sand, tungsten, lead, and other materials into a hollowed distal end of the extension portion. One or more channels may also be formed in the upper surface of the extension portion which will gather rain on the extension portion of the diverter member and direct it laterally toward the sides of the tarp covering.
Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating a preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
The present invention will become more fully understood from the detailed description and the accompanying drawings, wherein:
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings. While the present invention will be described in conjunction with the several embodiment(s), the description is not intended to be understood in a limiting sense, but to be an example of the invention presented solely for illustration thereof, and by reference to which in connection with the following description and the accompanying drawings one skilled in the art may be advised of the advantages and benefits of the invention. On the contrary, the present invention is intended to cover alternatives, modifications, and equivalents, which may be included within the spirit and scope of the invention as defined by the appended claims. Further, it will be appreciated that embodiments of the present disclosure may employ any combination of features described herein. Descriptions of well-known starting materials, equipment, components, and processing techniques may be omitted so as to not unnecessarily obscure the embodiments herein.
In the description of the present invention, it should be understood that the terms “upper,” “lower,” “top,” “bottom,” “left,” “right,” and the like refer to orientations or positions based on those shown in the drawings. The terms are only for the convenience and simplification of the description of the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. The terms “first” and “second” do not represent the importance of components, and therefore cannot be construed as limiting the present invention. The specific dimensions used in describing the exemplary embodiments are only for illustrating the technical solution without limiting the protection scope of the present invention. Reference herein to a “first embodiment,” “an embodiment,” “another embodiment,” and like terms means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the disclosure. The phrases “in an embodiment” or “in one embodiment” as used herein are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Moreover, various features are described that may be exhibited by some embodiments and not by others. Similarly, various requirements are described that may be requirements for some embodiments but not others.
Unless the context clearly requires otherwise, throughout the description and the claims, the words “comprise,” “comprising,” and the like are to be construed in an inclusive sense, as opposed to an exclusive or exhaustive sense; that is to say, in the sense of “including, but not limited to.” As used herein, the terms “connected,” “coupled,” “joined,” or any variant thereof, means any connection or coupling, either direct or indirect, between two or more elements. Additionally, the words “herein,” “above,” “below,” and words of similar import, when used in this document, shall refer to this document as a whole and not to any particular portions of this application. If the specification states a component or feature “may,” “can,” “could,” or “might” be included or have a characteristic, that particular component or feature is not required to be included or have the characteristic.
As used herein, the singular forms “a,” “an,” and “the” include plural references unless the context clearly dictates otherwise. Unless defined otherwise, all technical and scientific terms used herein have the same meanings as commonly understood by one of ordinary skill in the art. When used in this document, the term “exemplary” is intended to mean “by way of example” and is not intended to indicate that a particular exemplary item is preferred or required. When terms such as “first” and “second” are used herein to modify a noun, such use is simply intended to distinguish one item from another, and is not intended to require a sequential order unless specifically stated.
The elongated structural member 12 will be fabricated of a suitable material including but not limited to stainless steel, aluminum, or other metal, plastic, composite material, wood, or combination of materials. Spaced-apart apertures 35 are formed in web 18 of upper track section 14 and spaced-apart apertures 36 are similarly formed in web 18 of lower track section 16. Apertures 35 and 36 are preferably horizontally aligned with slots 32 and 34, respectively, and may be used to facilitate securing the structural member 12 to a wall or other support surface using suitable fasteners 37 (
The support apparatus 10 also includes one or more individually positionable fastener devices 40, an exemplary embodiment of which is shown in
Connector member 44 is joined to base member 42 by a means suited to the materials used, which means may include but is not limited to screw threads, welding, molding, or an adhesive. Connector member 44 is used to detachably secure a flexible sheet or panel such as a weather-resistant tarpaulin T shown in
In some embodiments, the fastener devices 40 will be securable against lateral sliding in the lower track 16. In an embodiment, a threaded through-aperture 46 (
In use, the structural member or tarp support structure 12 of the tarp support apparatus 10 will be secured by fasteners 37 to a structure such as a building wall in close proximity to an area to be covered by a tarp T. Normally, upper and lower track sections 14 and 16 will extend substantially horizontally although the structural members 12 can be oriented at other angles as needed to suit the particular intended purpose. When the tarp or panel T is secured extending between the structural members 12 as shown in
Elongated diverter 50 includes a base 52 and an extension member 54. Base 52 is dimensioned to fit snugly in the channel of the upper track section 14 of support structure 12 when inserted from an outer end of the channel. As shown in
Base 52 and extension member 54 of diverter 50 will be made of a suitable material such as but not limited to metal or plastic, and base 52 may be made of a different material than extension member 54. In some embodiments, extension member 54 will be sufficiently rigid to support its own weight and remain in an extended use orientation, while in other embodiments may be bendable or angled into a desired position. One or more stiffening members or ribs, not shown, may be integrally formed or provided with the extension member 54 to minimize deformation, and other means of support may also be utilized as long as this does not interfere with positioning the base member 52 in the upper track section 14. While in some embodiments elongated structural member 12 and diverter 50 could be integrally formed as a single component, it is preferable that structural member and diverter 50 are formed as separate components with the base 52 configured to be joined to the structural member 12 in the upper track section 14, as the structural member 12 and diverter 50 therefore may be formed of different materials. Forming the structural member 12 and diverter 50 separately also facilitates ease of shipping of the assembly by enabling the diverter to be laid flat with the structural member in a more compact shipping box. The extension member 54 may also be provided in different widths so the apparatus 10 can more easily customized to the user's requirements. In some embodiments, for example, extension member 54 will have a width of between above five inches and seven inches extending outwardly from base 52, while in other embodiments the extension member 54 may have a greater or lesser width. In a more preferred embodiment, extension member 54 will have a width of about six inches.
Extension member 54 in the exemplary embodiments is articulating, allowing for pivotal movement of the extension member 54 with respect to base 52 within a predetermined range of motion. A hinge joint for pivotally joining the extension member 54 to base member 52 is provided. As shown in
In some embodiments, the distal end 60 of the extension member 54 may be additionally weighted. The additional weight will reduce the tendency of the extension member 54 to raise or lift upwardly off of the tarp T during times of stronger winds, which often increase significantly during rainy or stormy periods. The added weight therefore will better maintain the distal end 60 of the extension member 54 downwardly sloped or angled and in contact with the upwardly facing surface of tarp T during most normal weather conditions. As shown in
In
In order to connect the fastener devices 40 to the grommets 72 of the tarp T, the fastener devices 40 are first slidably positioned on the lower track 16 in a spaced-apart orientation. As shown in
In another embodiment for securing or locking the tarp fastener devices 40 at a desired location along the length of track 16, instead of a spring member being installed in the channel of track 16, a spring member is secured along the outer surface of the base member 42 of each of the tarp fastener devices 40. The spring member would have an outwardly curved portion which extends along the rear surface of the base member 42, and a pointed bottom portion extending downwardly from the lower surface of the base member 42. The outwardly curved section and pointed bottom section provide a constant outward tension force on the base member 42, continually urging the base member 42 against the top and front inner surfaces of the track 16 sufficient to hold the fastener devices 40 in position in the track 16. To move or relocate the tarp fastener devices 40, the fastener device 40 is pressed downwardly and rearwardly in the channel, which will cause the pointed bottom section and outwardly curved section of the spring member to moved towards the securing member. At the same time, the fastener device 40 is released and can be slide in the track 16. The user then simply releases the fastener device 40 when it has been moved to a desired new position, wherein the spring tension will be sufficient to maintain the securing member in the new position up to a predetermined maximum.
The present invention can be used to support flexible covers or tarps in a wide range of applications which may range from lightweight to heavy duty uses, as well as covers or tarps manufactured of different materials such as canvas, vinyl, poly, mesh, or nylon. The apparatus 10 can be used to secure a flexible covering in position for many different possible uses such as a patio cover, trailer cover, breezeway cover connecting between two buildings, rain shield, and so on. In some embodiments the elongated structural members 12 are mounted on opposite sides of an area to be covered and may be secured at the same height as in
The foregoing description has been presented for purposes of illustration and description and is not intended to be exhaustive or to limit the invention to the precise form disclosed. The descriptions were selected to explain the principles of the invention and their practical application to enable others skilled in the art to utilize the invention in various embodiments and various modifications as are suited to the particular use contemplated. Although particular constructions of the present invention have been shown and described, other alternative constructions will be apparent to those skilled in the art and are within the intended scope of the present invention.
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