The present invention relates to a water purification system, and more particularly, to a point-of-use water purification system for minimizing TDS creep.
In water purification systems, TDS creep occurs during standby. TDS (e.g., total dissolved solids) creep is a behavior that causes salt ions to diffuse through a reverse osmosis membrane when a reverse osmosis water system is not in use. The behavior may be neglected when pure water is produced. However, TDS creep may cause produced water, post-reverse osmosis membrane to have a high TDS value.
For a system including a holding tank, TDS creep water may be diluted significantly within the tank and the customer will not experience high TDS in water. However, for tankless or high flow systems without a water storage tank, the initial product water after stagnation will have high TDS in comparison to normal RO (e.g., reversed osmosis) production water. For a 50% recovery rate system, the TDS peak can be high up to 60% of the tap water TDS, and for 75% recovery system, the TDS peak value in the product water can be as high as 120% of the tap water TDS level.
In some countries, such as the United States, tap water pressure is relatively high (e.g., 90 psi). In order to reduce the cost on the system, a pump may be eliminated, allowing feed water to move based on pressure differential between tap water and a system outlet. However, when the pump is eliminated, TDS still develops within the system. As such, there is a need for a method to eliminate TDS creep in pumpless, tankless water systems.
In one aspect, the invention provides a water purification system including a water inlet for delivering feed water having a first pressure to the system, a membrane having an upstream side and a downstream side and configured to receive feed water on the upstream side and remove impurities from the water as the water migrates across the membrane to the downstream side, water migrating to the downstream side of the membrane being permeate having a concentration of impurities below a threshold level, wherein during a standby period when the inlet is closed, impurities migrate across the membrane from the upstream side to the downstream side to turn the permeate into impure water with a concentration of impurities above the threshold level and a second pressure which is less than the first pressure. A water outlet is provided for drawing permeate out of the system, wherein the second pressure acts as a motive fluid and moves the feed water from the downstream side of the membrane to the water outlet. A plurality of valves are operable to control a flow path of the feed water, the permeate, and the impure water through the system. A drain is in connection with the upstream side and configured to receive the impure water and impurities from the feed water. A tank is configured to receive permeate from the downstream side of the membrane and to store a standby volume of the permeate for delivery to the outlet during an initial portion of a water draw. A control system for manipulating the plurality of valves to use impure water displaced from the downstream side of the membrane as a motive fluid to displace permeate from the tank to the outlet during the initial portion of water draw, the control system manipulating the plurality of valves to dispose of the motive fluid to the drain, the control system refilling the tank to the standby volume of permeate after the end of the water draw.
In another aspect, the invention provides a method of operating a water purification system, the system including a water inlet and a water outlet for respectively delivering feed water to the system and drawing permeate water out of the system during a water draw, a membrane having an upstream side and a downstream side, a tank, and a drain. The method includes directing feed water through the inlet, passing the feed water across the membrane from the upstream side to the downstream side to produce concentrate on the upstream side and permeate on the downstream side, and filling the tank with a standby volume of the permeate. The method further includes during standby, when no water is drawn from the system, closing the inlet and the outlet such that impurities migrate across the membrane from the upstream side to the downstream side to turn the permeate on the downstream side into impure water. The method further includes during the water draw, opening the inlet to receive feed water to initiate movement of the impure water, and using the impure water as a motive fluid to displace permeate from the tank to the outlet during the initial portion of the water draw. The method further includes delivering the motive fluid to the drain and refilling the tank to the standby volume of permeate after the end of the water draw.
Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways.
The major components of the system 100 include: a feed line 112, a first solenoid valve 116, the membrane 120, a concentrate line 124, a composite valve 128, a drain valve 132, a drain 136, a permeate line 140, a first sensor 144, a three-way valve 148, a second sensor 152, a bypass tee 156, a tank 160, an exit line 164, an exit valve 168, and a control system 200. The control system 200 includes control logic to coordinate operation of the various other components. The specific control logic will be addressed after the following description of the major components.
The feed line 112 communicates between the supply 104 and the membrane 120. The first solenoid valve 116 is positioned in the feed line 112. When the faucet 104 is opened, a controller 210 in the control system 200 opens the first solenoid valve 116. When open, the first solenoid valve 116 allows feed water to flow from the supply 104 to the membrane 120. The supply pressure is sufficient to move the feed water through the membrane 120.
The membrane 120 includes an upstream side 120a communicating with the feed line 112 and a downstream side 120b communicating with the permeate line 140. The term “membrane” as used herein includes an actual membrane element with or without the surrounding structure such as a membrane canister, as will be clear from the context in which the term is used. Exemplary types of membranes, which may be suitable for the system include without limitation a semi-permeable membrane such as a reverse osmosis (RO) membrane, a nanofiltration membrane, an ultrafiltration membrane, a microfiltration membrane, or another type of membrane suitable for the design parameters of the system 100.
The supply pressure causes the feed water to diffuse across the membrane 120 from the upstream side 120a to the downstream side 120b. Impurities, such as salts and dissolved solids accumulate on the upstream side 120a of the membrane 120. As a result, the water on the upstream side 120a includes a relatively high concentration of impurities and may be referred to as concentrate. The water on the downstream side 120b has a lower concentration of impurities and may be referred to as permeate. The concentration of impurities in the permeate depends on the type of membrane employed, but a threshold concentration of impurities is established for a given membrane and as long as the concentration of impurities is below the threshold the water may be referred to as permeate.
During standby, when the faucet 108 is closed and the controller 210 closes the first solenoid valve 116, impurities will migrate across the membrane 120 from the upstream side 120a to the downstream side 120b. If, during standby, the concentration of impurities in the water on the downstream side 120b exceeds the threshold, the permeate will become impure water.
Effective operation of the membrane 120 often requires that the water flow along the upstream side 120a. The movement of feed water or concentrate along the upstream side 120a of the membrane 120 helps reduce scale formation on the upstream side 120a. The concentrate line 124 communicates with the upstream side 120a to facilitate such water movement. The composite valve 128 is in the concentrate line 124 and includes a flow control valve to maintain a constant flow rate through the concentrate line 124, which also causes a constant flow rate along the upstream side 120a. The drain valve 132 is in the concentrate line 124 and is controlled by the controller 210 to open or close the concentrate line 124 to permit the flow of concentrate to the drain 136 as waste water. The drain valve 132 is normally open during operation in order to facilitate the disposal of concentrate and TDS water. In the illustrated embodiments, the drain valve 132 is a solenoid valve; however, in alternative embodiments, the drain valve 132 may be an alternative type of valve.
The permeate line 140 communicates with the downstream side 120b of the membrane 120. The three-way valve 148 divides the permeate line 140 into an output portion 140a and a bypass portion 140b. The first sensor, or TDS sensor, 144 is in the permeate line 140 downstream of the membrane 120 to monitor impurities (e.g., total dissolved solids) in the permeate line 140 and communicate the impurities to the controller 210. The first sensor 144 may be positioned, for example, immediately downstream of the membrane 120 and upstream of the three-way valve 148 as illustrated.
The output portion 140a of the permeate line 140 communicates between the three-way valve 148 and both a permeate side 160a of the tank 160 and the faucet 108. The second sensor, or pressure sensor, 152 is in the output portion 140a of the permeate line 140. The second sensor 152 monitors and reports to the controller 210 the pressure of water in the output portion 140a of the permeate line 140, which correlates to pressure on the permeate side 160a of the tank 160 and at the faucet 108. The controller 210 may determine whether the faucet 108 is open or closed based on the pressure measured by the second sensor 152. In other configurations of the controller 210, the faucet 108 may generate an electronic signal, which is used to indicate when the faucet 108 is opened and closed, rather than or in addition to using the second sensor 152 for this purpose.
The bypass portion 140b of the permeate line 140 communicates between the three-way valve 148 and the bypass tee 156. The bypass tee 156 places the bypass portion 140b of the permeate line 140, the exit line 164, and a TDS side 160b of the tank 160 into three-way communication. In some embodiments, the bypass portion 140b may include a third sensor, or pressure sensor, positioned between the three-way valve 148 and the bypass tee 156 to monitor and report to the controller 210 the pressure of water in the bypass portion 140b of the permeate line 140, which correlates to pressure on the TDS side 160b of the tank 160.
The exit line 164 communicates between the bypass tee 156 and the concentrate line 124. The exit valve 168 is in the exit line 164 and is controlled by the controller 210 to open and close the exit line 164 to permit or prevent flow of water from the bypass tee 156 to the drain valve 132. In another configuration, which will be understood by those of ordinary skill in the art, the bypass tee 156 and the exit valve 168 can be combined into a single three-way valve at the location of the bypass tee 156. Such a three-way valve would perform the same function as the separate bypass tee 156 and the exit valve 168.
The tank 160 may take the form of any receptacle or vessel which can store permeate during standby and from which permeate can be dispensed through the faucet 108 during an initial portion of a water draw. In this regard, the term “tank” is intended to be a very broad term encompassing all such receptacles and vessels. The tank 160 includes a divider 172 which separates the permeate side 160a from the TDS side 160b. The divider 172, which may take the form of a diaphragm, bladder, piston or any other suitable member, is sealed with respect to the tank wall so that water cannot migrate across it between the permeate side 160a and the TDS side 160b under the pressures expected in the system 100. The permeate side 160a has a capacity referred to as standby volume. The standby volume can be a higher volume than what is expected for relatively short water draws from the faucet 108. Specifically, the standby volume is approximately equal to the volume of water in the membrane 120 with high TDS. Therefore, the system 100 may switch from standby water to membrane-supplied water at the same time that high TDS water is flushed from the system 100 and the membrane-supplied water is at a desired quality. In the example below, the standby volume is 600 mL.
The standby volume is sufficient to satisfy short water draws immediately following a standby period. As will be discussed, the permeate side 160a of the tank 160 is filled to the standby volume with permeate during system setup and after every draw from the faucet 108. Thus the standby volume of permeate is maintained on the permeate side 160a during standby periods. A standby period occurs when the faucet 108 is closed and the first solenoid valve 116 is closed such that supply water is prevented from entering the system 100.
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The memory 240 includes, for example, a program storage area and a data storage area. In some constructions, the memory 240 may be storage space in the cloud. The program storage area and the data storage area can include combinations of different types of memory, such as read-only memory (“ROM”), random access memory (“RAM”) (e.g., dynamic RAM (“DRAM”), synchronous DRAM (“SDRAM”), etc.), electrically erasable programmable read- only memory (“EEPROM”), flash memory, a hard disk, an SD card, or other suitable magnetic, optical, physical, or electronic memory devices. The electronic processor 230 is connected to the memory 240 and executes software instructions that are capable of being stored in RAM (e.g., during execution), ROM (e.g., on a generally permanent basis), or another non-transitory computer readable medium such as another memory or a disc. Software included in the implementation of the system 100 can be stored in the memory 240 of the controller 210. The software includes, for example, firmware, one or more applications, program data, membranes, rules, one or more program modules, and other executable instructions. The controller 210 retrieves from memory 240 and executes, among other things, instructions related to the control processes and methods described herein. In other constructions, the controller 210 includes additional, fewer, or different components.
The optional user interface 220 may be used to control or monitor the system 100. The user interface 220 includes a combination of digital and analog input or output devices required to achieve a desired level of control and monitoring for the system 100. For example, the user interface 220 includes a display (e.g., a primary display, a secondary display, etc.) and input devices such as touch-screen displays, a joystick, a plurality of knobs, dials, switches, buttons, etc. The display is, for example, a liquid crystal display (“LCD”), a light-emitting diode (“LED”) display, an organic LED (“OLED”) display, an electroluminescent display (“ELD”), a surface-conduction electron-emitter display (“SED”), a field emission display (“FED”), a thin- film transistor (“TFT”) LCD, etc. The user interface 220 can also be configured to display conditions or data associated with the system 100 in real-time or substantially real-time. For example, the user interface 220 is configured to display measured electrical characteristics of the system 100 and the status of the system 100. In some implementations, the user interface 220 is controlled in conjunction with the one or more indicators (e.g., LEDs, speakers, etc.) to provide visual or auditory indications of the status or condition of the system 100. The optional user interface 220 may be a smartphone running an application configured to communicate with the control system 200.
Various features and advantages of the disclosure are set forth in the following claims.
This application claims priority to U.S. Provisional Patent Application No. 62/844,545, filed on May 7, 2019, the entire contents of which are incorporated by reference herein.
Filing Document | Filing Date | Country | Kind |
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PCT/US2020/030766 | 4/30/2020 | WO | 00 |
Number | Date | Country | |
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62844545 | May 2019 | US |