The subject matter of the present invention relates to a sipe for a tire that has a teardrop profile. More particularly, the present application involves a micro teardrop sipe for a tire that has a geometry that results in improved sculpture robustness, reduced risk of irregular wear, and optimized end-of-life tread geometry.
Tires normally include tread that has a series of ribs that extend in a circumferential direction of the tire separated in the axial direction by grooves. The ribs may be provided with a series of sipes that can function to improve traction in certain road conditions. The sipes are thin slits cut into the ribs and may be configured in a variety of manners. For instance, the shape along the lengths of the sipes may be straight, zigzagging, undulating, or angled into the tire elements. The sipe depths may also vary or be consistent along their lengths, and may extend into the tread all the way to the end of life tread depth. The sipes may close within the tire “footprint” on the road, and can increase the flexibility of the tread block into which the sipes are located. The presence of sipes can improve stopping distance, breakaway traction, and rolling traction on glare ice. Additionally sipes have been found to improve traction for tires in snow, mud, and other types of ice.
It is known to provide sipes with a teardrop shape that tends to increase traction of the tire when the tire is near the end of its life. The teardrop feature in the sipe is an increase in the circumferential length of the sipe at an area of the sipe closer to the center of the tire in the radial direction. This increase in circumferential length causes the sipe to have a larger void radially closer to the tire center than portions of the sipe radially farther form the tire center. When the tire tread wears down, the larger void portion will open up and be exposed to the road surface and will improve traction and water removal when the tire is nearing the end of its life.
Although the inclusion of sipes helps improve tire performance in certain areas, the addition of these cut features into the ribs of the tire may also cause a risk of irregular wear on the ribs, increased rolling resistance, degradation in sculpture robustness, and a risk of increased chipping and chunking. When operated on dry surfaces, the presence of sipes may increase tire noise and wear. Because there is a reduction of tire performance in certain areas upon the inclusion of sipes in a tire, refinement of sipe characteristics may function to minimize or eliminate these negative qualities. As such, there remains room for variation and improvement within the art.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
The use of identical or similar reference numerals in different figures denotes identical or similar features.
Reference will now be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, and not meant as a limitation of the invention. For example, features illustrated or described as part of one embodiment can be used with another embodiment to yield still a third embodiment. It is intended that the present invention include these and other modifications and variations.
It is to be understood that the ranges mentioned herein include all ranges located within the prescribed range. As such, all ranges mentioned herein include all sub-ranges included in the mentioned ranges. For instance, a range from 100-200 also includes ranges from 110-150, 170-190, and 153-162. Further, all limits mentioned herein include all other limits included in the mentioned limits. For instance, a limit of up to 7 also includes a limit of up to 5, up to 3, and up to 4.5.
The present invention provides for a tire 10 that includes a sipe 16 that has a teardrop void 30 that can increase certain performance characteristics of the tire 10 such as traction. The sipe 16 provided may be informally referred to as a “micro teardrop sipe” because it is smaller in cross-sectional size and has a different cross-sectional geometry than other previously known sipes. The sipe 16 may have improved sculpture robustness, a reduced risk of irregular wear, and optimized geometry for end-of-life tread depth. The teardrop void 30 may have a transition portion 46, a middle section 38, and a bottom 34. The maximum cross-sectional width 32 of the teardrop void may be no greater than 2.3 millimeters in accordance with certain exemplary embodiments. In some arrangements, the maximum cross-sectional width 32 is 1.5 millimeters.
With reference to
The tire 10 has tread 12 organized into a series of ribs 13 separated by circumferential grooves 14 that extend along the entire length of the tire 10 in the circumferential direction 22. The ribs 13 have sipes 16 located therein that extend across the entire length of the ribs 13 in the axial direction 18. The sipes 16 are shown as having a zig-zag portion, but it is to be understood that the sipes 16 can have lengths extending in other shapes as desired. The sipes 16 may extend completely in the axial direction 18, or may extend at an angle to the axial direction 18 so that the sipes 16 in effect extend both in the axial direction 18 and in the circumferential direction 22. The sipes 16 may have a depth in the radial direction 20 to the bottom of the tread 12, or to some depth that is just above the bottom of the tread 12 in the radial direction 20.
Sipes 16 are cuts/voids in the tread 12 that have a width of up to 2 millimeters. If the cut/void is greater than 2 millimeters, the feature is called a groove. The grooves can be oriented in the same manner as the sipes 16 in
Although shown as being narrow and rectangular in cross-sectional shape, the upper portion 26 may be arranged differently with different cross-sectional shapes in accordance with other exemplary embodiments. The upper portion 26 can have a length that extends in a zigzagged shape, undulated shape, angled in the axial direction, or may extend completely straight in the axial direction 18 in various versions of the sipe 16. The upper portion 26 can be provided with additional elements such as stiffeners, for example as those disclosed in patent application serial number PCT/US2014/058351 having an international filing date of Sep. 30, 2014 and entitled “Stiffeners for Sipe-Molding Members,” the contents of which are incorporated by reference herein in their entirety for all purposes.
The teardrop void 30 is the portion of the sipe 16 that is contiguous with the upper portion 26 and is located closer to the central axis 24 in the radial direction 20. The teardrop void 30 has a transition portion 46 that is contiguous with the upper portion 26. The transition portion 46 includes a convex section 48 that is at an upper terminal end 42 of the teardrop void 30 and is the part of the teardrop void 30 that engages and is closest to the upper portion 26. The convex section 48 has a convex shaped surface on both sides of the teardrop void 30. The convex section 48 has a radius of curvature 52 that is measured by being outside of the teardrop void 30 as shown in
The terms “concave” and “convex” are used herein in association with the description of the teardrop void 30. The terms are used to describe the teardrop void 30 in relation to the shape of the walls of the tread 12 defining the teardrop void 30. For example, the walls of the tread 12 defining the convex section 48 of the transition portion 46 are convex, while the teardrop void 30 at the convex section 48 itself is actually concave in shape. As such, it is to be understood that as used herein, the portions of the teardrop void 30 that are described as being either convex or concave in shape are described in relation to the shape of the wall of the tread 12 defining that particular portion of the teardrop void 30.
The transition portion 46 has a concave section 50 that is contiguous with the convex section 48 and that is located closer to the central axis 24 in the radial direction 20 than the convex section 48. The concave section 50 has a concave surface on both sides of the teardrop void 30. The concave section 50 has a radius of curvature 54 that is measured from the inside of the teardrop void 30. The radius of curvature 54 may be greater than the radius of curvature 52. The radius of curvature 54 may be 0.75 millimeters, from 0.3-0.5 millimeters, from 0.5-0.75 millimeters, from 0.75-1.15 millimeters, from 0.5-1.15 millimeters, from 1.0-1.15 millimeters, or up to 1.15 millimeters in accordance with certain exemplary embodiments.
The transition portion 46 terminates at a middle section 38 of the teardrop void 30. The middle section 38 is contiguous with and engages the concave section 50 and is located closer to the central axis 24 in the radial direction 20 than the concave section 50. The middle section 38 has a straight cross-sectional shape along its entire length 66 in the radial direction 20. In other versions the middle section 38 may include convex, concave, angled, or sinusoidal cross-sectional shapes. The length 66 of the middle section 38 is 1.0 millimeters in certain exemplary embodiments. The length 66 of the middle section 38 may be 0.5 millimeters in other embodiments. In yet other versions of the sipe 16, the length 66 is from 0.5-0.75 millimeters, from 0.5-1.0 millimeters, from 0.75-1.0 millimeters, from 1.0-1.25 millimeters, from 0.75-1.0 millimeters, from 1.25-1.75 millimeters, or up to 2.5 millimeters. The middle section 38 has a cross-sectional width 40 that may be 1.5 millimeters. In other arrangements of the sipe 16, the cross-sectional width 40 is from 0.5-1.0 millimeters, from 1.0-1.5 millimeters, from 1.0-2.0 millimeters, from 1.75-2.2 millimeters, from 2.2-2.3 millimeters, 2.3 millimeters, or up to 2.3 millimeters.
The teardrop void 30 has a maximum cross-sectional width 32 that is the maximum width of the teardrop void 30 in its cross-sectional shape. This width 32 may be measured completely in the circumferential direction 22 when the sipe 16 extends completely in the axial direction 18. When the sipe 16 extends at an angle in the axial direction 18 so as to have components of extension in both the axial direction 18 and the circumferential direction 22, the maximum cross-sectional width 32 is measured from wall to opposing wall of the tread 12 into which the sipe 16 is defined. The maximum cross-sectional width 32 is located at the middle section 38 and is therefore the same as the cross-sectional width 40 of the middle section 38. The maximum cross-sectional width 32 is the greatest width of the teardrop void 30 from wall to wall of the tread 12 in the cross-sectional shape of the teardrop void 30 and can be located at various portions of the teardrop void 30 alternatively to, or in addition to, the middle section 38.
The teardrop void 30 has a bottom 34 that is contiguous with the middle section 38 and is located radially closer to the central axis 24 than the middle section 38. The bottom 34 is located at the terminal end 44 of the teardrop void 30 that is the portion of the teardrop void 30 closest to the central axis 24 in the radial direction 20. The bottom 34 is concave in shape from one end of the middle section 38 to the opposing/opposite end of the middle section 38. The entire bottom 34 can be concave in shape, or the bottom 34 may be differently shaped in accordance with other exemplary embodiments. The bottom 34 has a radius of curvature 36 that is measured from inside of the teardrop void 30. The radius of curvature 36 may be 0.75 millimeters. In other arrangements, the radius of curvature 36 may be from 0.5-0.85 millimeters, from 0.75-1.15 millimeters, or up to 1.15 millimeters. The terminal end 44 of the teardrop void 30 is located a distance 68 from the bottom of the tread 12 in the radial direction 20. The distance 68 may be 0.5 millimeters.
The sipe 16 can be arranged in different manners so that its geometry and size are modified from that disclosed in
The teardrop void 30 may be arranged in manners different from that shown in
The sipe 16 provided in accordance with the present invention has been found to yield surprising results in terms of sculpture robustness as measured through experiments conducted on the tire 10. The bottom 34 radius of curvature 36 was made to be 0.75 millimeters which was increased from that of prior designs of 0.5 millimeters. The sipe 16 design also results in improved rolling resistance via reduced compressive losses. This number is estimated to be at −0.2 kg/t. Further, there is a reduced risk of irregular wear or “flaps” with the sipe 16 geometry and dimensions presented. In this regard, the tread block overhang was reduced from 1.35 millimeters to 0.35 millimeters. The benefits previously discussed may be realized for a sipe 16 with a cross-section like that shown in
The sipes 16 with the teardrop voids 30 can be formed in a variety of manners. For example, laser sintering can be used as a means to produce the sipes 16 discussed herein. Other standard tire fabrication methods may also be used to produce the sipes 16.
In order to test the performance of the teardrop void 30 and to determine if it is beneficial to tire 10 performance, experiments were conducted on geometries shown in
Endurance experiments were conducted on the sipe 16, 60 design in both
While the present subject matter has been described in detail with respect to specific embodiments and methods thereof, it will be appreciated that those skilled in the art, upon attaining an understanding of the foregoing may readily produce alterations to, variations of, and equivalents to such embodiments. Accordingly, the scope of the present disclosure is by way of example rather than by way of limitation, and the subject disclosure does not preclude inclusion of such modifications, variations and/or additions to the present subject matter as would be readily apparent to one of ordinary skill in the art.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US2015/053078 | 9/15/2015 | WO | 00 |