Patent Application
20220312719
The present invention generally relates to the field of milking equipment and methods. More specifically, embodiments of the present invention pertain to a teat cup liner and methods for making and using the same.
The design of the teat cup liner 200 in
This “Discussion of the Background” section is provided for background information only. The statements in this “Discussion of the Background” are not an admission that the subject matter disclosed in this “Discussion of the Background” section constitutes prior art to the present disclosure, and no part of this “Discussion of the Background” section may be used as an admission that any part of this application, including this “Discussion of the Background” section, constitutes prior art to the present disclosure.
Embodiments of the present invention relate to a teat cup liner, comprising an attachment section (e.g., a mouthpiece or cup), a barrel joined to and in fluid communication with the attachment section, and a tube (or connection) section, joined to and in fluid communication with the barrel. The barrel comprises a transition section and a triangular section, and the tube section includes a connection mechanism. The combined length of the attachment section and the transition section of the barrel (i) is from 5.5 to 8.5 cm long, (ii) has a length that is an average teat length (after elongation), optionally minus a minimum uniform pressure length, ±20%, or (iii) is 40-65% of the total length of the combined attachment section and barrel. Alternatively, the transition section of the barrel has a surface with a slope of less than 0.3, where the slope is defined by a change in the radius of the barrel in the transition section relative to the length of the transition section.
For example, the average teat length in certain breeds of dairy cows is from 47 mm (hind teats) to 54 mm (front teats). Thus, assuming an elongation of 50% during milking, some minimal overlap or contact between the triangular section of the barrel and the teat end (the “minimum uniform pressure length”), and optionally some cow-to-cow variation in teat length, the combined length of the attachment section and the transition section of the teat cup liner may be 6.3-7.7 cm, or alternatively, 7.0 cm±10%. Assuming a combined attachment section and barrel length of 13.5 cm, the combined length of the attachment section and the transition section of the teat cup liner may be 48-57% of the combined length of the attachment section and barrel. The slope of the transition section may also be less than 0.2 in such examples. In even more ideal examples, the combined length of the attachment section and the transition section of the teat cup liner may be 6.4-7.1 cm, or 50-53% of the combined length of the attachment section and barrel.
Looking at it another way, the combined length of the attachment section and the transition section of the teat cup liner may be according to the formula L=(X*Y)−Z, where L is the combined length of the attachment section and the transition section of the teat cup liner, X is the average teat length, Y is an elongation factor (e.g., a predetermined ratio of teat elongation during milking relative to the teat at rest), and Z is the minimum uniform pressure length. In general, the minimum uniform pressure length is a predetermined length that represents the amount (i.e., length) of the end of an average-length teat that should extend into the triangular section during elongation/milking. For cows, X is typically between 35 and 60 mm (e.g., 45-55 mm, or any length or range of lengths between 35 and 60 mm, inclusive), Y is 1.4-1.6 (e.g., about 1.5), and Z is 3-15 mm (e.g., 5-10 mm, or any length or range of lengths between 3 and 15 mm, inclusive). X, Y and Z can be determined empirically for a given breed of cow, optionally in a given market, region or jurisdiction (e.g., the U.S., California, Wisconsin, Iowa, Belgium, Germany, Australia, etc.), as well as for different mammals (e.g., goats, sheep, camels, yaks, buffaloes, horses, donkeys, etc.) and types or breeds thereof. Thus, in other embodiments, Y may be at least 1.3, Z is the minimum uniform pressure length, and Z may be at least 1 mm.
In various embodiments, the transition section has (i) a circular or substantially circular cross-section at an interface with the attachment section and (ii) a triangular or substantially triangular cross-section at an interface with the triangular section. The triangular section generally has a substantially triangular cross-section, and may consist essentially of three substantially planar triangular regions or walls, each at about a 120° angle relative to the other two substantially planar triangular regions or walls. In some such embodiments, the barrel of the teat cup liner further comprises three ribs. Each of the three ribs is between two of the three substantially planar triangular regions (i.e., a first rib is between first and second substantially planar triangular regions, a second rib is between the second substantially planar triangular region and a third substantially planar triangular region, and a third rib is between the first and the third substantially planar triangular regions).
Generally, the teat cup liner has a central axis along a length thereof, and each of the attachment section and the tube section may have an interior that is radially symmetrical about the central axis. The attachment section may comprise a teat contact section and a lip extending from an outermost circumferential surface of the teat contact section. The teat contact section may have a cross-section (e.g., taken such that the central axis of symmetry is in the cross-sectional plane) that is cylindrical, toroidal, conical, bell-shaped, or a combination thereof. The lip may be configured to secure the teat cup liner to a corresponding teat cup shell. Furthermore, the transition section may have (i) a first interface with the attachment section that is coplanar with a lowermost surface or edge of the lip, and/or (i) a second interface with the triangular section that is within 10% of a midpoint along a length of the teat cup liner. In some examples, the transition section may have an inner diameter at the first interface that is greater than a diameter of the tube section between the second interface and the connection mechanism. In other or further examples, the diameter of the tube section between the second interface and the connection mechanism may be greater than the diameter of the tube section at the connection mechanism. In some embodiments, the teat cup liner may have a circumferential groove in an exterior surface at the second interface. The circumferential groove may be configured to receive an edge of the corresponding teat cup shell.
In various embodiments, the attachment section may have a length of from 25 to 50 mm, the barrel may have a length of from 80 to 120 mm, the tube section may have a length of from 120 to 180 mm, and the teat cup liner may have a length of from 240 to 350 mm. Any of these sections of the teat cup liner may have any length or range of lengths within these ranges, but the invention is not so limited (especially for mammals other than cows). In other or further embodiments, the lengths of the transition section and the triangular section equals the length of the barrel.
In further aspects, the present invention also concerns a teat cup and a milking claw, comprising the present teat cup liner. The teat cup further includes a teat cup shell, configured to securely and sealingly hold the teat cup liner therein and apply and/or release a vacuum to an exterior of the teat cup liner. The milking claw includes a plurality of the teat cups and a manifold. The manifold may be configured to receive a fluid from the tube section of each of the teat cup liners and combine the fluid into a single output flow.
Still further aspects of the present invention concern methods of making the teat cup liner and of milking a milk-producing mammal. The method of making the teat cup liner may comprise (a) injecting a rubber material into a mold having a shape of the teat cup liner, (b) heating or otherwise vulcanizing the rubber material in the mold, and (c) releasing the vulcanized rubber material in the shape of the teat cup liner from the mold. The method of milking a milk-producing mammal may comprise (i) applying a teat cup having the present teat cup liner therein to a teat of the mammal, (ii) applying a continuous vacuum to an interior of the tube section, and (iii) applying a pulsed or periodic vacuum to an exterior of the teat cup liner. In further embodiments, the method of milking a milk-producing mammal applies a plurality of such teat cups to the teats of the mammal. In preferred embodiments, the mammal is a cow, and the number of teats is four, but the invention is not so limited.
The present invention advantageously increases the length of the transition section of the teat cup liner and decreases the change in inner diameter as a function of the depth of the teat cup liner (in the transition section), relative to the teat cup liner 200 in
Reference will now be made in detail to various embodiments of the invention, examples of which are illustrated in the accompanying drawings. While the invention will be described in conjunction with the following embodiments, it will be understood that the descriptions are not intended to limit the invention to these embodiments. On the contrary, the invention is intended to cover alternatives, modifications and equivalents that may be included within the spirit and scope of the invention as defined by the appended claims. Furthermore, in the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, it will be readily apparent to one skilled in the art that the present invention may be practiced without these specific details. In other instances, well-known methods, procedures, components, and circuits have not been described in detail so as not to unnecessarily obscure aspects of the present invention.
The technical proposal(s) of embodiments of the present invention will be fully and clearly described in conjunction with the drawings in the following embodiments. It will be understood that the descriptions are not intended to limit the invention to these embodiments. Based on the described embodiments of the present invention, other embodiments can be obtained by one skilled in the art without creative contribution and are in the scope of legal protection given to the present invention.
Furthermore, all characteristics, measures or processes disclosed in this document, except characteristics and/or processes that are mutually exclusive, can be combined in any manner and in any combination possible. Any characteristic disclosed in the present specification, claims, Abstract and Figures can be replaced by other equivalent characteristics or characteristics with similar objectives, purposes and/or functions, unless specified otherwise.
The term “length” generally refers to the largest dimension of a given 3-dimensional structure or feature. The term “width” generally refers to the second largest dimension of a given 3-dimensional structure or feature. The term “thickness” generally refers to a smallest dimension of a given 3-dimensional structure or feature. The length and the width, or the width and the thickness, may be the same in some cases. A “major surface” refers to a surface defined by the two largest dimensions of a given structure or feature, which in the case of a structure or feature having a circular surface, may be defined by the radius of the circle.
For the sake of convenience and simplicity, the terms “connected to,” “coupled with,” “coupled to,” “joined to,” “attached to,” “fixed to,” “affixed to,” “in communication with,” and grammatical variations thereof may be used interchangeably, and refer to both direct and indirect connections, couplings, joints, attachments and communications (unless the context of its use unambiguously indicates otherwise), but these terms are generally given their art-recognized meanings.
The terms “lower” and “upper” are used herein as convenient labels for the same or similar structures having a relative position to the other(s) as shown in the drawings, but which can change their relative position(s) depending on the orientation of the apparatus or other structure in the drawing(s). Similarly, the terms “downstream” and “upstream” are convenient labels for relative positions of two or more components of the apparatus with respect to the flow of fluid(s) within the apparatus.
The present invention concerns an improved version of the teat cup liners disclosed in U.S. Pat. No. 8,375,894. The present teat cup liner includes an elongated transition section of the barrel, below the attachment section. The transition section of the present teat cup liner is significantly longer, and has a radius or diameter that changes significantly more gradually, than the transition section of the teat cup liner 200 in U.S. Pat. No. 8,375,894. These differences enable the present teat cup liner to apply a relatively uniform pressure to the end of the teat (where needed), while at the same time allowing a greater length of the upper part of the barrel of the liner to collapse around the teat during milking, thereby effectively decoupling the vacuum at the end of the teat from the uppermost part of the teat, closest to the mammal's skin, and reducing the incidence of lesions and infections in the uppermost part of the teat and the mammal's skin around the teat.
The invention, in its various aspects, will be explained in greater detail below with regard to exemplary embodiments.
An Exemplary Teat Cup Liner
In one aspect, the present invention relates to a teat cup liner.
The attachment section 310 (which may also be known as a cup or a mouthpiece) generally contacts the mammal's skin when the mammal's teat is placed in the opening 312. Thus, the opening 312 is circular or substantially circular, and has a diameter of from 10 to 50 mm, depending on the mammal. When the mammal is a cow, the opening 312 is generally about 20-25 mm in diameter. The length L1 of the attachment section 310 is generally 25 to 50 mm, but the invention is not so limited. However, when the mammal is a cow, the length L1 of the attachment section 310 may be 30-40 mm (e.g., about 35 mm).
The barrel 330 is generally the section of the teat cup liner 300 from the end (e.g., the lowermost edge) of the attachment section 310 to the tube section 320. As shown in
The triangular section 334 has a triangular or substantially triangular cross-section throughout substantially its entire length, and may consist essentially of three substantially planar triangular regions or walls, each at about a 120° angle relative to the other two substantially planar triangular regions or walls. Referring to
Referring back to
The transition section 332 of the teat cup liner 300 is significantly longer and more gradual than the transition section 232 of the teat cup liner 200 in
In various embodiments, the combined attachment section 310 and transition section 332 of the present teat cup liner 300 is from 5.5 to 8.5 cm long, or any length or range of lengths therein (e.g., 6.3-7.7 cm, and in one example, 7.0 cm). Alternatively, the combined attachment section 310 and transition section 332 of the present teat cup liner 300 may have a length of 7.0 cm±20%, or any percentage or range of percentages therein (e.g., ±10%), although the center point (7.0 cm) of this percentage variance of length may differ, depending on the species and/or breed of the mammal.
In another alternative approach, the combined attachment section 310 and transition section 332 has a length that is 40-65% (or any percentage or range of percentages therein) of the total length of the combined attachment section 310 and barrel 330. For example, the teat cup shells of milking apparatuses tend to have standardized dimensions, either for a certain mammal (e.g., cow, sheep, goat, etc.) or a certain breed (e.g., Holstein, Jersey, Brown Swiss, Guernsey, Ayrshire, Shorthorn, etc.), and the combined lengths of the attachment section 310 and barrel 330 tend to match the standardized length of teat cup shells. In one example, the standardized length of teat cup shells is about 12.5 cm (±0.1-0.2 cm). A corresponding length for the combined attachment section and barrel of the teat cup liner may be about 13.0-13.5 cm, although it is not limited to this example. When the present teat cup liner is designed or made to match a teat cup shell with a standardized length, the combined attachment section 310 and transition section 332 may have a length that is 40-65% (or any percentage or range of percentages therein, such as 48-57%, and in one example, about 52-53%) of the total length of the combined attachment section 310 and barrel 330.
Looking at the length of the transition section 332 another way, the combined attachment section 310 and transition section 332 of the present teat cup liner 300 may be an average teat length (after elongation) of the mammal, optionally minus a minimum uniform pressure length, ±20%. For example, the average teat length in certain breeds of dairy cows may be from 38 mm to 60 mm, and more commonly, from 47 mm to 54 mm. In cows, the hind teats are generally shorter than the front teats, although the teat cup shells and teat cup liners for a given milking apparatus may not have different lengths (e.g., they may have standardized or identical dimensions). Thus, the teat cup liners may be designed to have a length that is generally acceptable for all or substantially all teat lengths, regardless of variance within a species, breed, or group (e.g., herd) of mammals (e.g., cows), or even on a particular animal (e.g., cow).
Generally, teats elongate during milking. The ratio of teat elongation during milking relative to the same teat at rest may be termed the “elongation factor.” Different species and breeds, and even different teats on a particular animal, will elongate by different amounts, and the same teat on the same animal may elongate by a different amount, depending on the particular phase or stage of the lactation cycle. As a result, one may assume that an average teat in a given population elongates by an average amount during milking. For dairy cows in the U.S., the average teat elongation may be about 50%, although the percentage may differ for a particular breed, geographic region or herd. The teats of different animals (e.g., sheep, goats, camels, etc.) may have a different average elongation. Typically, however, average teat elongation is generally in the range of 30-70% (i.e., the average elongation factor is 1.3-1.7).
In addition, some minimal overlap or contact between the triangular section 334 of the barrel 330 and the teat end may be desirable. This minimal overlap or contact region is termed “minimum uniform pressure length” herein, and for dairy cows, this minimum uniform pressure length may be from 0.3 cm to 1.0 cm. In one example, it is about 0.6 cm, although the invention is not limited to this value. To ensure that a larger percentage of teat ends overlap with or extend into the triangular section 334 of the barrel 330, the minimum uniform pressure length may be increased or offset (e.g., by moving the interface between the transition section 332 and the triangular section 334 towards the attachment section 310) by a predetermined distance, in part to account for breed-to-breed, herd-to-herd, animal-to-animal, and even intra-animal variations in teat length and elongation behavior. The length of the offset may be from 0.1 to 1.0 cm, depending on the mammal and/or breed.
In one example involving U.S. dairy cows, the average teat length was determined to be about 5.0 cm, and the average elongation during milking was 50%. Consequently, for this example, the combined length of the attachment section 310 and the transition section 332 of the teat cup liner 300 may be 6.5-7.2 cm. Thus, more generally, the combined length L of the attachment section 310 and the transition section 332 may be (X*Y)−Z, where X is the average teat length, Y is the elongation factor, and Z is the minimum uniform pressure length. For cows, X is typically between 35 and 60 mm (e.g., 45-55 mm, or any length or range of lengths between 35 and 60 mm, inclusive), Y is about 1.5 (e.g., 1.4-1.6), and Z is 3-15 mm (e.g., 5-10 mm, or any length or range of lengths between 3 and 15 mm, inclusive). X, Y and Z can be determined empirically for a given species, and optionally, breed of mammal. In a further option, X, Y and Z can be determined empirically for the species and/or breed in a given market, region or jurisdiction, as explained herein.
Alternatively, the transition section 332 of the barrel 330 has a surface (e.g., an inner surface) with a slope of less than 0.3, where the slope is defined by a change in the radius (e.g., the radius to the inner surface) of the barrel 330 in the transition section 332 relative to the length of the transition section 332. In this case, the radius to the inner surface of the transition section 332 is to a point or line along the inner surface of the transition section 332 that is equidistant from the nearest adjacent ribs 336 or along a center line in the walls 339 of the transition section 332 along the length direction. In some examples, the slope of the transition section 332 may also be less than 0.2. In general, the slope of the transition section 332 is >0.05. Alternatively, the slope of the surface of the transition section 332 may represent a graduation or narrowing of the diameter (e.g., an inner diameter) of the transition section 332 as a function of the length (e.g., L3) of the barrel 330, from the attachment section 310 to the tube section 320. This graduation or narrowing of the diameter of the transition section 332 is twice the slope of the surface of the transition section 332.
However, as is shown in
The difference in the slopes/profiles of the transition sections 232/332 of the two different teat cup liners 200 and 300 is seen more clearly in
The walls 338a-c and 339 in the triangular section 334 and the transition section 332, respectively, may have a variable thickness or a fixed or constant thickness. When all of the walls 339 have a fixed or constant thickness, the slope, graduation or narrowing of the transition section 332 can be measured using the inner surface(s) or outer surface(s) of the transition section 332. Typically, the fixed or constant thickness of the walls 339 is 1.0-5.0 mm or any value or range of values therein (e.g., 2.0-2.5 mm), but the invention is not limited to this range. On the other hand, when one or more of the walls 339 have a variable thickness, the slope, graduation or narrowing of the transition section 332 should be measured using the inner surface(s) of the transition section 332. The walls 338a-c in the triangular section 334 may have a thickness in the same range as the walls 339 in the transition section 332, but the thickness of the walls 338a-c may be the same as or different from the thickness of the walls 339.
In embodiments for use with cows, the diameter of the transition section 332 at the interface with the attachment section 310 may be from 20 to 30 mm or any diameter or range of diameters therein (e.g., 25 mm), and the diameter of the transition section 332 at the interface with the triangular section 334 may be from 14 to 22 mm or any diameter or range of diameters therein (e.g., 18 mm), but the invention is not so limited. The diameter of the transition section 332 at the interface with the triangular section 334 is less than the diameter of the transition section 332 at the interface with the attachment section 310, typically by 4 to 8 mm, but the invention is not limited to this range.
The tube section 320 may have a length Ls of from 120 to 180 mm, or any length or range of lengths therein (e.g., 135-165 mm). Alternatively, the length of the tube section 320 may be 40-60% (or any percentage or range of percentages therein, such as 45-55%) of the total length of the teat cup liner 300. The tube section 320, which generally extends through an opening in the teat cup shell, includes a connection mechanism 322 that connects the tube section 320 to another tube or hose (not shown), in turn connected to another structure in the milking apparatus, such as a milking claw (see, e.g.,
In one example, the connection mechanism 322 comprises a series of identical ridges or rings 324a-j immediately adjacent to one another, circumscribing the exterior surface of the tube section 320. As shown, the ridges or rings 324a-j have a semi-circular cross-section, but the invention is not so limited. For example, the ridges or rings 324a-j can have a triangular cross-section (thereby forming a sawtooth-like profile), a rectangular cross-section with a gap between adjacent ridges or rings 324, etc. The height (or thickness) of the ridges or rings 324a-j may be 0.5-3.0 mm or any value or range of values therein (e.g., 1.0-1.5 mm), although the invention is not so limited. Given that the function of the connection mechanism 322 is to connect the tube section 320 to a hose or conduit having the same or a larger inner diameter than the outer diameter of the distal end 326 of the tube section 320, the ridges or rings 324a-j should have a height that is greater than the difference between the outer diameter of the distal end 326 and the inner diameter of the hose or conduit. In addition, the connection mechanism 322 as shown includes 10 ridges or rings 324a-j, although such a connection mechanism may comprise or consist of a different number of ridges or rings 324 (e.g., from 1 to 20, or any integer number or range of integer numbers therein, such as 4-12).
The tube section 320 may have a width or diameter of from 1.5-3.0 cm (or any width/diameter or range of widths/diameters therein, such as 1.8-2.5 cm), and a wall thickness (other than or outside the connection mechanism 322) of 2.5-7.5 mm (or any thickness or range of thicknesses therein, such as 4.0-6.0 mm), but the invention is not so limited. In addition, the connection mechanism 322 may have a width or diameter of from 1.8-3.6 cm (or any width/diameter or range of widths/diameters therein, such as 2.0-3.0 cm), and a thickness (including the ridges or rings 324) of 3.0-10 mm (or any thickness or range of thicknesses therein, such as 5.0-7.0 mm), but the invention is not so limited here, either. In general, the wall thickness of the connection mechanism 322 is greater than the wall thickness of the remainder of the tube section 320, for example by 0.5-2.0 mm, but the invention is not limited to values in this range.
The teat cup liner 300 may have an overall length of from 240 to 350 mm, for example in embodiments designed for use with cows. However, for different species of mammals, the teat cup liner 300 may have a different overall length.
Exemplary Teat Cup and Milking Apparatus Including the Present Teat Cup Liner
The teat cup shell 400 also has a vacuum connector 430 for connecting a vacuum line (not shown). The vacuum line attached to the vacuum connector 430 applies a periodic or cyclical vacuum to the outside of the teat cup liner 300 in the teat cup shell 400.
The exemplary milking apparatus includes the teat cup and a milking claw 500. The tube section 320 connects to the milking claw 500 via a connector 510. The milking claw 500 generally has four such connectors, two of which (510 and 512) are shown. Thus, the present milking apparatus may include four teat cups, each including the present teat cup liner 300 in the teat cup shell 400. The milking claw 500 collects milk from the four teat cups and outputs the collected milk through a long hose 520 to a larger collection vessel.
Exemplary Methods
The present invention further relates to methods of making the present teat cup liner and using the present milking apparatus. For example, the teat cup liner generally comprises a rubber, a rubber blend, or other organic or organosilicone (polysiloxane) polymer or polymer mixture. Therefore, the teat cup liner may be made by molding (e.g., injection molding).
In one variation, the method of making the present teat cup liner may comprise mixing a rubber and/or polymer (or a blend or other combination thereof) to form a molding composition, placing the molding composition in a mold having the shape of the teat cup liner, curing the molding composition in the mold to form the teat cup liner, then releasing the cured teat cup liner from the mold. The mold may be an injection mold, and the molding composition may be placed in the mold by injecting the molding composition into the mold.
Another method may relate to collecting milk from a milk-producing mammal. Such a method may comprise attaching a plurality of teat cups to the teats of the mammal, applying one or more vacuums to the interior of the teat cups to remove the milk from the mammal, and collecting the milk in a container or vessel. Each of the teat cups includes a teat cup shell and the present teat cup liner, secured therein. In some embodiments, the method may further comprise inserting the teat cup liners into the teat cups prior to attaching the teat cups to the teats of the mammal.
In other or further embodiments, the method of collecting milk may further comprise flowing the removed milk from the teat cups into a milking claw and/or flowing the milk from the milking claw into the container or vessel. In some embodiments, applying one or more vacuums to the interior of the teat cups comprises applying a continuous vacuum to the interior of the teat cup liner, and applying a pulsed or cyclical vacuum to the space between the teat cup liner and the teat cup shell.
In further embodiments, the method may further comprise passing the milk through a meter to measure the amount of milk removed from the mammal. The meter may be as described in U.S. Pat. No. 10,159,213, the relevant portions of which are incorporated herein by reference.
The foregoing descriptions of specific embodiments of the present invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical application, to thereby enable others skilled in the art to best utilize the invention and various embodiments with various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the Claims appended hereto and their equivalents.
