This invention pertains to devices that automatically clean, dry and apply a post dip solution to the individual teats on a bovine,
Dairy workers should follow good hygienic milking procedures to ensure the milk is safe to consume. For example, each teat should be thoroughly cleaned prior to milking. The task of cleaning is performed by a worker who stands on one side or behind the cow and applies a cleaning solution, called a ‘pre-dip solution’ or ‘pre-dip’ by spray, cup, former, or sponge. The pre-dip solution is usually an aqueous mixture containing 0.5 % iodine, or hydrogen peroxide or chlorine dioxide, or a combination thereof. Ideally, the pre-dip solution should be heated to approximately 110 to 120 degrees F. After all of the teats have been cleaned with the pre-dip solution, the worker then uses a dry towel to remove the dirt and the pre-dip solution from all of the teats Because the worker must stand to one side or behind the cow to reach the teats, areas of the teats opposite the worker are difficult to reach and often not thoroughly cleaned and dried.
Before milking, all of the teats are normally ‘stripped’ to stimulate oxytocin release. While the acts of washing and drying the teat may stimulate oxytocin release, the worker will sometimes manually squeeze and pull each teat downward to further stimulate oxytocin release. Depending on the skill of the worker, manually squeezing and pulling downward on the teats may not be sufficient to stimulate oxytocin release.
After milking, the worker then manually applies a disinfecting solution, called a ‘post dip solution’ or ‘post-dip’ that is more viscous than the pre-dip solution applier earlier. The post-dip solution contains a higher concentration of iodine than the pre-dip solution and includes glycerin that acts as a thickening agent and as an emollient to soften the teat. It is important that the post-dip solution be applied to the tip of each teat and given sufficient time to dry to and form a protective layer.
Another drawback with the above described milking process is that the quality of the milk depends on completion of the cleaning step, the pre-dip solution application step, the drying step, and the post-dip application step. If all of the steps are not followed or done insufficiently, milk from the cow may be contaminated and/or infection may set in.
Another drawback with the above described milking process is that hundreds of cloth or paper towels are used each day that must be laundered or discarded.
What is needed is a teat preparation system that uses a single, lightweight hand piece that thoroughly cleans, applies a pre-dip solution to each teat, and removes excessive pre-dip solution from each teat and eliminates the use of cloth or paper towels.
What is also needed is a such a system that also evenly applies a post-dip solution to the entire teat.
What is also needed is a teat preparation system that uses components that are reliable and have few moving parts that can break down or need repair or adjustment.
What is also needed is such a system that uses components that can be easily modified to include the task of stripping the teat after the cleaning step, the pre-dip solution application step, and the drying step have been performed and before milking.
A teat preparation system used to automatically and selectively clean the individually the teats on a bovine with a high pressure air and a pre-dip solution and then dries each teat after applying the pre-dip solution without using towels, and is used to apply a post-dip solution to the each teat after milking.
The system includes a hand piece and a control unit. The hand piece is compact, lightweight and, configured to be held and operated with one hand. The hand piece is also made with durable components to stand up to rough use in a milking parlor. The hand piece is connected to the control unit which controls the delivery of high pressure air, pre-dip solution and post-dip solution to the hand piece. During use, the hand piece is placed under a teat and the control unit is activated which delivers high pressure air and the pre-dip solution to the hand piece. A suction force is created in the hand piece's teat receiving section with a venturi producing structure that draws the teat into the teat receiving section and evenly distributes the pre-dip solution over the entire teat.
More specifically, located inside the hand piece's teat receiving section is a spray cylinder. Formed inside the spray cylinder is a teat receiving bore configured to receive an axially aligned teat. The spray cylinder includes a narrow top opening configured to fit around the teat and a wide bottom opening through which high pressure air and the pre-dip solution are discharged. The spray cylinder includes a wide upper section near the narrow top opening in which a plurality of downward aimed nozzles is positioned. The nozzles are arranged in a circular pattern on the inside surface of the wide upper section so that the entire surface of the teat is treated with the high pressure air and the pre-dip solution. The side walls of the spray cylinder below the wide upper section extend inward forming a narrow neck opening that partially restricts the downward flow of high pressure air and the pre-dip solution. The side walls of the spray cylinder below the narrow neck opening extend downward, diverging and conical-shaped. The combination of the wide upper section, the downward aimed nozzles, the narrow neck opening, and the conical-shape side s on the lower section all act to create a venturi when high pressure air flows downward in the spray cylinder. The venturi creates a suction that pulls teat into the teat receiving bore and evenly distributes high pressure air and the pre-dip solution over the sides of the teat.
After the pre-dip solution has been applied and delivery to the hand piece has been discontinued, the control unit is configured to continue delivery of the high pressure air to the hand piece to remove excessive pre-dip solution from the teat, The teat is removed from the hand piece is then milked manually or with a milking machine.
After milking, the hand piece is then repositioned under the teat and high pressure air is selectively delivered to the hand piece which draws the teat into the hand piece. Once the teat is drawn into the hand piece, a post dip solution is then delivered to the hand piece. The high pressure air continues to be delivered simultaneously with the post-dip solution to the hand piece which atomizes the post-dip solution. After atomization of the post-dip solution, the high pressurized air is discontinued so that only a thick coat or layer of post-dip solution is applied to the entire teat. After application of the post dip solution, the hand piece this then removed from the tea allowed to air dry.
The hand piece includes a mode switch that the operator manipulates to select one of two operating modes—a pre-dip solution application mode; and a post-dip solution application mode. The hand piece also includes a trigger that when pressed, instructs the control unit to follow the operating mode selected by the mode switch.
The hand piece also includes a set of internal conduits that connect to external conduits that connect to storage containers that hold the high pressured air, the pre-dip solution and the post dip solution, Each storage container is coupled to a solenoid that connects to the control unit. The control unit includes a programmable logic controller, called a PLC, and a software program controls the order the solenoids are opened, and how long each solenoid is opened and closed. The software program may be programmed that enables the operator to adjust when and how long the solenoids are activated.
In another embodiment, the hand piece is modified to include an elastic bladder sleeve located inside a bladder frame that fits into a modified spray cylinder placed in the teat receiving section. The bladder is configured to squeeze against the outside surface of the teat in a downward, milking-like, coordinated manner that strips the teat after the pre-dip solution application and the drying steps have been completed
The bladder frame includes rigid side walls that converge inward and includes a laterally extending air conduit that connects to an internal conduit in the hand piece. The internal conduit connects to an external conduit that connects to a solenoid. The solenoid connects to a low pressure air source and to the control unit. The laterally extending air conduit extends through the bladder frame's side walls and terminates inside the bladder frame's inner bore. The bladder is attached at its upper and lower ends of the bladder frame and detached at the center forming an expandable cavity between the inside walls of the bladder frame and the bladder.
The side walls of the bladder are thin near its top opening and gradually thicken towards its bottom opening which allows the upper section of the bladder to expand before its lower section. When low pressure air is dispensed to expandable inner cavity, the low pressure air that forces the upper section of the bladder inward and against the sides of a teat. The low pressure air gradually flows downward into the inner cavity and causes the less flexible lower section of the bladder to expand. The combination of thin to thick side walls on the bladder sleeve and the converging side walls of the bladder frame, enable the bladder to produce a create a squeezing or wave-like expanding action against the teat.
As shown in
Formed on the handgrip section 12 is a trigger housing 23 containing a trigger switch 26. Mounted over the trigger switch 26 is a trigger button 25, hereinafter called a trigger. The upper support arm section 15 contains a mode switch housing 18 and a switch 21. Located inside the mode switch housing 18 is a sliding mode button 20 that moves the mode switch 21. Near the distal end of the upper support arm section 15 is a conduit end support plate 19.
The cylindrical teat receiving section 50 includes an outer housing 52 with an upper cap 54 and a lower cap 58. Formed on the upper cap 54 is a top opening 55. Formed on the lower cap 58 is a lower opening 56. Located inside the outer housing 52 is an inner cavity 53.
Located inside the inner cavity 53 is a cylinder-shaped spray cylinder 62. As shown in
The spray cylinder 62 includes a narrow top opening 70 configured to fit under the upper cap 54. The top openings 55 and 70 are sufficiently wide to receive the upper portion of a teat 200. Formed on the lower end of the spray cylinder 62 is a wide bottom opening 74. During assembly, the wide bottom opening 74 is located just inside the lower opening 59.
The spray cylinder 62 includes a wide upper section 72 near the narrow top opening 70 in which a plurality of downward aimed nozzles 80 is positioned. The nozzles 80 are arranged in a circular pattern on the inside surface of the spray cylinder 62 so the entire surface of a teat 200 may be treated with high pressure air 115, a pre-dip solution 121 and a post-dip solution 127. The side walls 69 of the spray cylinder 62 below the wide upper section 72 extend inward forming a narrow neck opening 75 (see
The lower section 76 of the spray cylinder 62 below the narrow neck opening 75 is conical shape, diverging and terminates at the spray cylinder's wide bottom opening 59. The combination of the wide upper section 72, the downward aimed nozzles 80, the narrow neck opening 75, and the diverging, conical-shape lower section 76 all act to create a suction that pulls a teat 200 into the spray cylinder 62 when the teat 200 is positioned ¼ to ⅓ inch above the top opening 70. Because a teat 200 after milking is flaccid, the suction also used as a stretching force that causes the teat 200 to stretch longitudinally so that post-dip solution 127 may be applied to the creases and folds commonly found a flaccid teat 200.
As shown in
Also extending into the hand piece 12 is an electrical cable 100 that contain wires 109, 110, and 111 that connect to the light 28, the mode switch 21 and the trigger switch 26, respectively. The end of electrical cable 100 connects to the control unit 90.
The control unit 90 includes a programmable logic control, called a PLC indicated by the reference number 92, with a software program 95 loaded into its working memory. The PLC 92 and the software program 95 are configured to precisely control the delivery of high pressure air 115, pre-dip solution 121 and post-dip solution 127 to the hand piece 10. As shown in
Third solenoid 124 is connected to a post-dip solution source 125 and to an external conduit 126 that connects to internal conduit 106 inside the hand piece 10. The third solenoid 124 may also be connected to an optional heater 129 connected to the conduit 126 that pre-heats heats the post-dip solution 127 to approximately 90 to 120 degrees F. prior to delivery to the nozzles 80.
As discussed further below, the software program 95 is configured to control when and how long each solenoid 112, 118, and 124 opens and closes. During use, the operator manipulates the mode switch 21 to select one of two operating modes—a pre-dip solution application mode: and a post-dip solution application mode. The two modes determine which solenoid opens and closes and how long. The operator then manipulates the trigger 25 to initiate the operating mode selected by the mode switch 21.
In the first embodiment (no bladder sleeve), when the mode switch 21 is moved to the first mode position and the operator presses the trigger 25, the PCL 92 is activated which. runs the first stage mode routine. During the first mode routine, the software program 95 and the PLC 92 opens the first solenoid 112 connected to the pressure air source 113 containing high pressure air 115 (approximately 150 PSI). During the first mode routine, the second solenoid 118 is opened simultaneously with the first solenoid 112. When the second solenoid 118 is opened, pre-dip solution 121 is delivered to the hand piece 10. When the second solenoid 118 is activated, the optional heater 129 may also be activated to heat the pre-dip solution 121.
The software program 95 is configured to open both the first and second solenoids 112, 118, respectively, when the trigger 25 is continuously pressed. Both high pressure air 115 and the pre-dip mixture 121 are delivered to the hand piece 10 and discharged from the nozzles 80. The first and second solenoids 112, 118 remain open as long as the trigger 25 is pressed.
When the trigger 25 is released, the software program 95 is configured to immediately close the second solenoid 118 thereby discontinuing delivery of the pre-dip solution 121 to the nozzles 80. The software program 95 control the PLC 92 so that the first solenoid 112 remains open for approximately 2 seconds after the second solenoid 118 closes allowing only high pressure air 115 to flow from the nozzles 80 and remove excessive pre-dip solution 121 from the surface of the teat 200. If the operator presses the trigger 25 again while the first solenoid 112 is opened and the second solenoid 118 is closed, then first stage mode routine automatically re-runs.
When the mode switch 21 is moved to the post-dip application mode position and the trigger 25 is pressed, the PCL 92 runs the second stage mode routine. In the second stage mode routine, the first solenoid 112 opens to deliver high pressure air 115 to the nozzles 80. The first solenoid 112 is open as long as the trigger 25 is pressed. When the trigger 25 is released, the third solenoid 124 opens to deliver post-dip solution 127. If the third solenoid 124 is connected to an optional heater 129, the post-dip solution 127 is heated prior to delivery to the hand piece 10.
When the trigger 25 is released, the first solenoid 112 remains open for 0.25 to 0.5 seconds allowing high pressure air 115 to be released from the nozzles 80 and mixed with the post-dip solution 127. The mixture of high pressure air 115 and post-dip solution 127 causes the post-dip solution 127 to atomize and spread across the entire surface of the teat 200. The software program 95 is also configured to keep the third solenoid 124 open 0.25 to 0.5 seconds after the first solenoid 112 closes so that the entire teat 200 is wetted with post-dip solution 127.
The modified spray cylinder 130 is configured to rest over a cylindrical, inflating member 140 placed inside the teat receiving section 50. The inflating member 140 is stacked above a short conical support structure 180.
The inflating member 140 includes a cylindrical bladder frame 150 that fits into the teat receiving section 50. As shown in
As shown in
As shown more clearly in.
When the bladder sleeve 1.60 is assembled on the bladder frame 150, the center, outside side walls of the bladder sleeve 160 are detached from the bladder frame 150. An inner air space 170 is formed between the inside surface of the bladder frame 150 and the outside surface of the bladder sleeve 160. The air space 170 is partially closed so that air trapped inside the inner air space 170 escapes only through the exhaust port 171. Because the center passageway 166 has an hour-glass configuration and the thickness of the sidewall 164 of the bladder sleeve 160 is thinner in the upper portion and therefore more flexible than the lower portion of the bladder sleeve 160, the upper portion of the bladder sleeve 160 expands inward before the lower portion to gradually squeeze the teat 200 in a downward, wave-like manner. Because the upper portion of the bladder sleeve 160 is relatively thin (1 to 2 mls), low pressure air 116 (approximately 50 PSI) must be used to expand the bladder sleeve 160.
During use, delivery of the low pressure air 116 to the inner air spaced. 170 is repeated continued and discontinued (called inflation/deflation cycles) to create a plurality of squeezing, milking-like movements against the teat 200. When delivery of the low pressure air 116 is discontinued, the low-pressure air 116 in the inner air space 170 slowly escapes from the inner air space 170 via the exhaust port 171. Because the circular recessed channel 174 is formed in the inside surface of the bladder frame 150 that communicates with the exhaust hole 172, any air blocked by the collapsing bladder sleeve 160 may escape through the exhaust hole 172.
Delivery of the low pressure air 116 is controlled by the PCL 92 and the modified software program 96. As shown in
A conduit 133 runs from the fourth solenoid 132 to the hand piece 10 and to the air outlet conduit 156 inside the hand piece 10 and then to the bladder frame 150.
Washing stage and drying stage used in this embodiment are identical to the washing stage and drying stage used in the first embodiment. The only difference is that in the second embodiment, the system 8 strips the teat 200 after applying the pre-dip solution 121.
Immediately after the drying step in the pre-dip application stage is completed, the software program 95 and PCL 92 automatically begins a stripping mode that involves opening and closing the fourth solenoid 132 connected to the lower pressure source 135 or to the high pressurized air source 113. The fourth solenoid 132 connects to an external conduit 133 that connects to an air outlet conduit 156 inside the hand piece 10. The air outlet conduit 156 connects to the inner air space 170. Air escapes from the inner air space 170 via the exhaust port 171.
The cyclic, ON/OFF operation of the fourth solenoid 132 is controlled by the PCL 90 and the software program 95. During the stripping stage, 3 to 4 inflation and deflation cycles are performed. Each cycle consists of delivering low pressurized air 116 to the inner air space 170 for approximately 0.5 seconds followed by a discontinuation period of approximately 0.5 seconds which enables the low pressurized air 116 to escape. After the stripping step has been completed, the operator then moves the mode switch 21 to the second mode operation position. When the operator then presses the trigger 25, the PCL 92 is activated and runs the post-dip application mode routine which opens the first solenoid 112 (high pressure air). When the trigger 25 is released, the third solenoid 124 opens to deliver post-dip solution 127 to the nozzles 80. When the trigger 25 is released, the first solenoid 112 remains open for 0.25 to (0.5) seconds allowing high pressure air 115 to be released from the nozzles 80 and mixed with the post dip solution 127 and atomize the last volume of post dip solution 127 exiting the nozzles 80. The third solenoid 124 remains open 0.25 to 0.5 sec after the first solenoid 112 closes so the entire teat 200 is wetted with a layer of post dip solution 127.
In summary, the above system 8 uses high pressure air delivered to a hand piece 10 to apply a pre-dip solution 121 and a post-dip solution 127 to a teat 200. The hand piece 10 includes a spray cylinder 62 or a modified spray cylinder 130 with nozzles 80 to evenly spray high pressure air 115, the pre-dip solution 121, and post-dip solution 127 around the teat 200. Below the spray cylinder 62 or the modified spray cylinder 130 is a venturi generated device that creates a vacuum that draws and stretches the teat 200 inside the teat receiving section. The system 8 can also be easily modified to include a stripping feature that strips the teat 200 before applying the post-dip solution 127.
In compliance with the statute, the invention described has been described in language more or less specific as to structural features. It should be understood however, that the invention is not limited to the specific features shown, since the means and construction shown, comprises the preferred embodiments for putting the invention into effect. The invention is therefore claimed in its forms or modifications within the legitimate and valid scope of the amended claims, appropriately interpreted under the doctrine of equivalents.
This non-provisional patent application is based on and claims the filing date benefit U.S. Provisional patent application 62/960875 filed on Jan. 14, 2020. Notice is given that the following patent document contains original material subject to copyright protection. The copyright owner has no objection to the facsimile or digital download reproduction of all or part of the patent document, but otherwise reserves all copyrights.
Number | Date | Country | |
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62960875 | Jan 2020 | US |