The present application claims priority to European Patent Application No. 20198003.4, filed on Sep. 24, 2020, the entire contents of which are incorporated herein for all purposes by this reference.
The present invention relates to gas turbines, and more particularly to techniques for cooling squealer tip of a gas turbine blade.
Gas turbine blades include an airfoil extending radially outwards, with respect to a rotation axis of the gas turbine, from a blade platform. The airfoil has pressure and suction sides extending between the leading and trailing edges of the airfoil. The airfoil also includes a tip part that is disposed at a radially outward end of the airfoil. The tip part, also referred to as the tip of the airfoil, faces a surface of the stator disposed further radially outwards of the airfoil and which generally defines an outer surface of the hot gases or combustion gases path through the gas turbine. The surface of the stator that the tip part of the airfoil faces may be an inner surface of the casing or an inner surface of a turbine shroud, and so on and so forth.
The tip of the airfoil is placed spaced apart, i.e. in a non-contact manner, from the facing stator surface. In other words, a radial clearance or gap is included between the tip of the airfoil and the facing stator surface to avoid chances of collision or rubbing between the tip of the airfoil and the facing stator surface when the gas turbine is operated. However, parts of the hot gases, i.e. the combustion products, flowing through the hot gas path leak through the radial clearance, instead of flowing over the turbine blade airfoil, and thus cause a decrease in efficiency.
Therefore, the radial clearance between the tip of the airfoil and the facing stator surface is desired to be kept as small as possible to minimize the leakage of the hot gases.
To keep the radial clearance small, and to safeguard the airfoil body from structural damage in an event of accidental contact between the tip of the airfoil and the facing stator surface during operation of the gas turbine, it is well known in the art of gas turbines to employ a squealer tip structure disposed at the tip of the airfoil and extending radially outwards towards the facing stator surface.
The squealer tip generally is shaped as a rail positioned at and extending along a periphery of the airfoil tip part, for example the squealer tip may have a suction side rail positioned at and extending along a periphery of the suction side at the airfoil tip part, and a pressure side rail positioned at and extending along a periphery of the pressure side at the airfoil tip part.
Since, the squealer tip is bathed in hot combustion products, i.e. the hot gases, a cooling of the squealer tip is desired, particularly at the suction side rail. However, since the squealer tip is disposed very close to the facing stator surface, an undesired event of accidental contact between the squealer tip and the facing stator surface may occur during operation of the gas turbine—known as a rub event. Thus, any cooling holes that may be disposed at the squealer tip may get damaged or blocked.
Therefore, it is an object of the present invention to provide a mechanism or technique for effectively cooling the squealer tip. Preferably, the technique for cooling the squealer tip is desired to at least partially obviate the damage to cooling of the squealer tip in case of an occurrence of a rub event.
One or more of the above objects are achieved by a blade for a gas turbine, a blade assembly for a gas turbine and a gas turbine according to independent claim(s) appended to the present disclosure. Advantageous embodiments of the present technique are provided in dependent claims. Features of independent claim may be combined with features of claims dependent on the independent claim, and features of dependent claims can be combined with each other.
In a first aspect of the present technique, a blade for a gas turbine is presented, particularly for a turbine section of the gas turbine. The blade, hereinafter also referred to as the turbine blade, includes an airfoil. The airfoil has an airfoil tip part. The airfoil also includes a pressure side and a suction side that meeting at a leading edge and a trailing edge and defining an internal space, also referred to as airfoil cavity.
The blade may also include a platform having a first and a second surface. From the first surface of the platform the airfoil may emanate towards a radially outward direction of the blade and from the second surface of the platform a root of the blade may emanate towards an opposite direction, i.e. towards a radially inward direction of the blade. The airfoil tip part may be formed as a wall extending between the pressure side and the suction side of the airfoil and defining a radially outward boundary of the airfoil cavity. The airfoil cavity may be present between the airfoil tip part or wall and the platform.
The blade also includes a squealer tip. The squealer tip is arranged at the airfoil tip part. The squealer tip comprises a suction side rail. The suction side rail comprises a chamfer part and at least one squealer tip cooling hole. The chamfer part comprises at least one chamfer surface. An outlet of the at least one squealer tip cooling hole is disposed at the chamfer surface.
The at least one squealer tip cooling hole may be in fluid communication with the airfoil cavity. Cooling air may flow from the airfoil cavity into the at least one squealer tip cooling hole, and out of the outlet of the at least one squealer tip cooling hole disposed at the chamfer surface. An inlet of the at least one squealer tip cooling hole may be in fluid communication with the at least one squealer tip cooling hole, for example an inlet of the at least one squealer tip cooling hole may be positioned at the airfoil cavity.
In the present disclosure, all references to the chamfer surface means the chamfer surface at which or on which the outlets of the squealer tip cooling hole are disposed, unless otherwise stated.
In the present disclosure, all references to the chamfer part means chamfer part comprising chamfer surface at which or on which the outlets of the squealer tip cooling hole are disposed, unless otherwise stated.
The suction side rail may comprise an inner peripheral surface, an outer peripheral surface and an upper surface.
The inner peripheral surface may be adjacent to or contiguous with a squealer tip pocket defined by the suction side rail at the outer surface of the airfoil tip part, i.e. over or above the airfoil tip part. The outer peripheral surface may be adjacent to the suction side of the airfoil. The outer peripheral surface and the inner peripheral surface may be opposite to each other. The upper surface may connect the outer and the inner peripheral surfaces. The upper surface may be the radially outermost surface of the suction side rail and/or the blade.
The chamfer surface may extend between the upper surface and the inner peripheral surface. In other words, in the chamfer part, an inner peripheral portion of the suction side rail may be formed as the chamfer surface or may include the chamfer surface. To explain further, the chamfer surface may be formed at a surface of the suction side rail that is contiguous with a squealer tip pocket defined by the squealer tip at an upper surface or outer surface of the airfoil tip part or wall.
The chamfer surface may be a beveled edge i.e. the chamfer surface may extend from an outer surface of the airfoil tip part upto an upper surface, i.e. an uppermost surface, of the suction side rail. When formed as a beveled edge, the chamfer surface provides more surface area and thus can accommodate more squealer tip cooling holes outlets, i.e. outlets of more squealer tip cooling holes may be positioned in the chamfer surface.
The chamfer surface may extend between the upper surface and the outer peripheral surface. In other words, in the chamfer part, an outer peripheral portion of the suction side rail may be formed as the chamfer surface or may include the chamfer surface. To explain further, the chamfer surface may be formed at a surface of the suction side rail that is contiguous with the suction side, particularly an outer surface of the suction side. Thus, during an occurrence of a rub event, the cooling air exiting the squealer tip cooling holes is discharged outwardly of the airfoil i.e. not towards or into a blocked surface of the squealer tip which may be blocked by the surface of the stator facing the squealer tip—and thus cooling air flow through the squealer tip cooling holes is continuously and efficiently maintained.
The chamfer surface may be a beveled edge i.e. the chamfer surface may extend from an outer surface of the suction side of the airfoil upto an upper surface, i.e. an uppermost surface, of the suction side rail. When formed as a beveled edge, the chamfer surface provides more surface area and thus can accommodate more squealer tip cooling holes outlets, i.e. outlets of more squealer tip cooling holes may be positioned in the chamfer surface.
The suction side rail may include two chamfer surfaces, for example a first chamfer surface including at least one outlet of a squealer tip cooling hole and extending between the upper surface and the inner peripheral surface, and a second chamfer surface including at least one outlet of a squealer tip cooling hole and extending between the upper surface and the outer peripheral surface. The squealer tip cooling hole of the first and the second chamfer surface may have the same inlet, or may have separate inlets.
The chamfer surface may comprise a thermal barrier coating. The thermal barrier coating makes the suction side rail, which is cooled as a consequence of cooling air flow through the squealer tip cooling hole, further heat resistant, thus increasing the overall performance of the gas turbine.
The chamfer surface may have an upper peripheral edge and a lower peripheral edge. The upper peripheral edge is radially outwards, i.e. with outward respect to a longitudinal axis of the blade extending from the platform of the blade towards the blade tip, of the lower peripheral edge. In other words, the chamfer surface may be defined or limited by the upper and the lower peripheral edges. The lower peripheral edge may be disposed between the upper peripheral edge or the chamfer surface and the airfoil e.g. the suction side of the airfoil or an outer surface of the suction side of the airfoil.
The outlet of the squealer tip cooling hole may be centrally located between the upper peripheral edge and the lower peripheral edge. Thus, providing an even cooling of the chamfer surface and of the chamfer part of the suction side rail.
Alternatively, the outlet of the squealer tip cooling hole may be located closer to the lower peripheral edge than the upper peripheral edge. Due to such location, the outlets of the squealer tip cooling hole are further away from the surface of the stator facing the squealer tip that the suction side rail may come into contact with during occurrence of a rub event, and hence chance of blocking of the outlets of the squealer tip cooling hole is further obviated.
Alternatively, the outlet of the squealer tip cooling hole may be located closer to the upper peripheral edge than the lower peripheral edge.
The chamfer surface may be flat. In other words, in a cross-section of the chamfer part, the chamfer surface may be defined by a straight line. Such flat surfaces are easy to manufacture in the suction side rail. In other words, a cross-section, e.g. a vertical section, of the chamfer part may have polygonal shape, such as triangular, conical, quadrangular, pentagonal, and so on and so forth, and the chamfer surface in the cross-section may be a straight line.
The chamfer surface may be curved surface. In other words, in a cross-section of the chamfer part, the chamfer surface may be defined by a curved line. Such curved surfaces provide more surface area for placing outlets of more squealer tip cooling holes, as compared to a flat surface.
The squealer tip cooling hole may be a cylindrical hole. Such holes may be easily manufactured for example simply by drilling.
The squealer tip cooling hole may be a fan-shaped hole or funnel-shaped hole or a countersunk hole. Such fan shaped or funnel shaped holes have increased cross-sectional area or greatest cross-sectional area at the outlet of the hole. Such shape reduces cooling air velocity or exit velocity of the cooling air i.e. blowing ratio. With reduced velocity the cooling air snuggles better to the surface and stays longer attached to the surface. In consequence, heat input from hot gas is reduced because the cooling air works as a buffer layer i.e. film cooling. Furthermore, due to increased cooling effect due to increased area of contact between the cooling air flowing in the hole and the region or internal surface of the suction side rail defining the hole, at the outlet of the hole which is at the curved surface of the suction side rail and thus at elevated temperatures as compared to inner parts of the suction side rail. In short, the fan shaped, or funnel shaped, or countersunk holes provide increased cooling of the chamfer surface, and consequently of the suction side rail.
The squealer tip cooling hole may be a counterbore hole. The counterbore hole also provides increased cooling of the chamfer surface, and consequently of the suction side rail, for same reasons as explained hereinabove for the countersunk hole.
The squealer tip cooling hole may be a branched hole. In other words, one squealer tip cooling hole may have one inlet but two or more outlets.
The chamfer part or the chamfer surface may extend along an outer surface of the suction side i.e. parallel to an upper edge of the outer surface of the suction side.
The chamfer part or the chamfer surface may extend along a suction side of the airfoil i.e. in other words parallel to the upper edge, i.e. radially outward edge, of the outer surface of the suction side.
The chamfer part or the chamfer surface may be positioned at the upper edge, radially outward edge, of the outer surface of the suction side.
A shape of chamfer part or the chamfer surface in a direction between the leading and the trailing edges may correspond to a shape the outer surface of the suction side in the direction between the leading and the trailing edges.
The chamfer part or the chamfer surface may extend continuously or intermittently between the leading edge and the trailing edge.
The chamfer part or the chamfer surface may have same length as that of the upper edge, radially outward edge, of the outer surface of the suction side.
The chamfer part or the chamfer surface may have a smaller length as that of the upper edge, radially outward edge, of the outer surface of the suction side.
The chamfer part may extend from a first position to a second position along the suction side rail. The first position may be at a first distance from the leading edge, i.e. from a position of the leading edge. The second position may be at a second distance from the trailing edge i.e. from a position of the trailing edge.
The first distance may be less than the second distance. In other words, the chamfer part may be closer to the leading edge than to the trailing edge, when measured along the upper edge, i.e. radially outward edge, of the suction side. Since the region around the leading edge is subject to higher temperatures due to hot gas flow, such arrangement of the chamfer part and thus of the outlets of the squealer tip cooling holes provides efficient cooling of the blade.
The first distance may be greater than the second distance. In other words, the chamfer part may be closer to the trailing edge than to the leading edge, when measured along the upper edge, i.e. radially outward edge, of the suction side.
The first distance may be between 10 percent and 80 percent of a length of the suction side. Preferably, the first distance may be between 10 percent and 40 percent of the length of the suction side. More preferably, the first distance may be 20 percent of the length of the suction side. The length may be measured along upper edge, i.e. radially outward edge of the outer surface of the suction side i.e. measured along the tip part of the airfoil.
The second distance may be between 10 percent and 80 percent of a length of the suction side. Preferably, the second distance may be between 20 percent and 60 percent of the length of the suction side. More preferably, the second distance may be 40 percent of the length of the suction side. The length may be measured along upper edge, i.e. radially outward edge of the outer surface of the suction side i.e. measured along the tip part of the airfoil.
The position of the leading edge may be understood as a point or position or location at which the leading edge has a maximum curvature or in other words has minimum radius.
The position of the trailing edge may be understood as a point or position or location at which the trailing edge has a maximum curvature or in other words has minimum radius.
The suction side rail may comprise at least one non-chamfer part adjacent to the chamfer part.
The non-chamfer part, e.g. a first non-chamfer part, may extend between the chamfer part and the leading edge. For example, the first non-chamfer part, may extend between the first position of the chamfer part and the leading edge.
The non-chamfer part, e.g. a second non-chamfer part, may extend between the chamfer part and the trailing edge. For example, the second non-chamfer part, may extend between the second position of the chamfer part and the trailing edge.
By having the non-chamfer parts adjoining or adjacent to the chamfer part, the chamfer part of the suction side rail is supported or reinforced, making the chamfer part sturdy, and thereby increasing the overall strength of the suction side rail. Thus, the structural integrity of the suction side rail is maintained during operation of the gas turbine.
A height of the chamfer surface along a radial direction of the blade, i.e. measured in a direction vertical to the blade platform or the airfoil tip part or in a radial direction, may be between 1 mm and 15 mm, and particularly between 2 mm and 3 mm.
An angle between the chamfer surface and the suction side may be between 5 degree and 75 degree, and particularly between 30 degree and 60 degree.
The chamfer part may be formed continuously i.e. as an integral structure. In other words, the suction side rail may comprise only one chamfer part.
Alternatively, the chamfer part may be formed intermittently. In other words, the chamfer part may comprise a plurality of chamfer sub-parts. The chamfer sub-parts may be spaced apart from each other by a gap part. The gap part may be an unchamfered part of the suction side rail.
Each chamfer sub-part may comprise the chamfer surface, i.e. part of the chamfer surface, and at least one squealer tip cooling hole. An outlet of the at least one squealer tip cooling hole of chamfer sub-part may be disposed at the chamfer surface of the chamfer sub-part.
By having the gap part physically connecting or joining adjacent sub-chamfer parts, the sub-chamfer parts are supported or reinforced, making the entire chamfer part sturdy, and thereby increasing the overall strength of the suction side rail. Thus, the structural integrity of the suction side rail is maintained during operation of the gas turbine.
Furthermore, due to the provision of the sub-chamfer parts, the advantage of unblocked cooling air flow through and out of the squealer tip cooling hole is spread over a greater area around the suction side, and can be implemented by chamfering relatively smaller area of the suction side rail.
The blade may further include at least one airfoil tip wall cooling hole. An outlet of the airfoil tip wall cooling hole may be positioned at an upper surface of the airfoil tip part. Thus, cooling the airfoil tip part in addition to the suction side rail is achieved.
Optionally, the outlet of the airfoil tip wall cooling hole may be directed towards or facing or oriented towards the suction side rail and consequently may direct cooling air exiting therefrom towards the suction side rail.
The airfoil tip wall cooling hole may be understood as a cooling air flow channel or through-hole at least partially, and preferably completely embedded within the airfoil tip wall. Only the outlet of the airfoil tip wall cooling hole may be positioned at an outer surface of the airfoil tip wall. The inlet of the airfoil tip wall cooling hole may be in fluid communication with the airfoil cavity i.e. may be positioned at the airfoil cavity.
The suction side rail of the blade may further include at least one auxiliary squealer tip cooling hole. An outlet of the auxiliary squealer tip cooling hole may be positioned at or disposed at a surface of the suction side rail outside the chamfer surface, for example at the inner peripheral surface and/or the outer peripheral surface and/or the upper surface of the suction side rail.
Optionally, the outlet of the auxiliary squealer tip cooling hole may be positioned in the chamfer part.
Optionally, the outlet of the auxiliary squealer tip cooling hole may be positioned in the non-chamfer part.
A second aspect of the present technique presents a turbine blade assembly. The turbine blade assembly includes at least one blade and a rotor disk. The at least one blade is coupled to the rotor disk. The at least one blade is according to the first aspect of the present technique.
A third aspect of the present technique presents a gas turbine including at least one blade. The at least one blade is according to the first aspect of the present technique.
The above mentioned attributes and other features and advantages of the present technique and the manner of attaining them will become more apparent and the present technique itself will be better understood by reference to the following description of embodiments of the present technique taken in conjunction with the accompanying drawings, wherein:
Hereinafter, above-mentioned and other features of the present technique are described in detail. Various embodiments are described with reference to the drawing, wherein like reference numerals are used to refer to like elements throughout. In the following description, for purpose of explanation, numerous specific details are set forth in order to provide a thorough understanding of one or more embodiments. It may be noted that the illustrated embodiments are intended to explain, and not to limit the invention. It may be evident that such embodiments may be practiced without these specific details.
In operation of the gas turbine engine 10, air 24, which is taken in through the air inlet 12 is compressed by the compressor section 14 and delivered to the combustion section or burner section 16. The burner section 16 may comprise a burner plenum 26, one or more combustion chambers 28 and at least one burner 30 fixed to each combustion chamber 28. The combustion chambers 28 and the burners 30 may be located inside the burner plenum 26. The compressed air passing through the compressor 14 may enter a diffuser 32 and may be discharged from the diffuser 32 into the burner plenum 26 from where a portion of the air may enter the burner 30 and is mixed with a gaseous or liquid fuel. The air/fuel mixture is then burned and the combustion gas 34 or working gas from the combustion is channeled through the combustion chamber 28 to the turbine section 18 via a transition duct 17.
This exemplary gas turbine engine 10 may have a cannular combustor section arrangement 16, which is constituted by an annular array of combustor cans 19 each having the burner 30 and the combustion chamber 28, the transition duct 17 has a generally circular inlet that interfaces with the combustor chamber 28 and an outlet in the form of an annular segment. An annular array of transition duct outlets may form an annulus for channeling the combustion gases to the turbine 18.
The turbine section 18 may comprise a number of blade carrying discs 36 attached to the shaft 22. In the present example, two discs 36 each carry an annular array of turbine blades 38 are depicted. However, the number of blade carrying discs could be different, i.e. only one disc or more than two discs. In addition, guiding vanes 40, which are fixed to a stator 42 of the gas turbine engine 10, may be disposed between the stages of annular arrays of turbine blades 38. Between the exit of the combustion chamber 28 and the leading turbine blades 38 inlet guiding vanes 44 may be provided and turn the flow of working gas onto the turbine blades 38.
The combustion gas from the combustion chamber 28 enters the turbine section 18 and drives the turbine blades 38 which in turn rotate the shaft 22. The guiding vanes 40, 44 serve to optimize the angle of the combustion or working gas on the turbine blades 38.
The turbine section 18 drives the compressor section 14. The compressor section 14 may comprise an axial series of vane stages 46 and rotor blade stages 48. The rotor blade stages 48 may comprise a rotor disc supporting an annular array of blades. The compressor section 14 may also comprise a casing 50 that surrounds the rotor stages and supports the vane stages 48. The guide vane stages may include an annular array of radially extending vanes that are mounted to the casing 50. The vanes are provided to present gas flow at an optimal angle for the blades at a given engine operational point. Some of the guide vane stages may have variable vanes, where the angle of the vanes, about their own longitudinal axis, can be adjusted for angle according to air flow characteristics that can occur at different engine operations conditions. The casing 50 may define a radially outer surface 52 of the passage 56 of the compressor 14. A radially inner surface 54 of the passage 56 may be at least partly defined by a rotor drum 53 of the rotor which may be partly defined by the annular array of blades 48.
The present technique is described with reference to the above exemplary gas turbine having a single shaft or spool connecting a single, multi-stage compressor and a single, one or more stage turbine. However, it should be appreciated that the present technique is equally applicable to two or three shaft engines and which can be used for industrial, aero or marine applications.
The terms upstream and downstream refer to the flow direction of the airflow and/or working gas flow through the engine unless otherwise stated. The terms forward and rearward refer to the general flow of hot gas through the engine. The terms axial, radial and circumferential are made with reference to the rotational axis 20 of the engine.
In the present technique, a turbine blade 1 including an airfoil 100 is presented—as shown for example in
As shown in
The airfoil 100 includes a pressure side 102 (also referred to as pressure surface or concave surface/side) and a suction side 104 (also referred to as suction side or convex surface/side). The pressure side 102 and the suction side 104 meet each other at a leading edge 106 and a trailing edge 108 of the airfoil 100.
The airfoil 100 may have a base part 100b adjoining the platform 200 and a tip part 100a, also referred to as the airfoil tip part or as simply the airfoil tip, spaced apart from the base part 100b along a longitudinal direction R of the airfoil 100.
The pressure side 102, the suction side 104, the leading edge 106 and the trailing edge 108 define an internal space 100s of the airfoil 100. The internal space 100s of the airfoil 100 may be limited by the tip part 100a i.e. by a wall of the tip part 100a disposed at the radially outermost end of the airfoil 100.
The airfoil tip part 100a may be formed as a wall having an outer surface or radially upper surface 101a and an inner surface or radially inner surface 101b.
The blade 1 includes a squealer tip 80, 90. The squealer tip 80, 90 may be disposed on the outer surface 101a of the airfoil tip part 100a.
Hereinafter, the blade 1 according to the present technique has been explained with reference to the exemplary embodiments depicted in
As shown in
The squealer tip 80, 90 includes a suction side rail 90. The suction side rail 90 may be positioned at and extending along a periphery of the suction side 104 at the outer surface 101a of the airfoil tip part 100a.
Optionally, the squealer tip 80, 90 may include a pressure side rail 80 positioned at and extending along a periphery of the pressure side 102 at the outer surface 101a of the airfoil tip part 100a.
As depicted in
A squealer tip pocket 85 (shown in
As can be seen from
The chamfer part 90x includes a chamfer surface 9. An outlet 99a of the at least one squealer tip cooling hole 99 is disposed at, i.e. opens at, the chamfer surface 9. In other words, the outlet 99a of the at least one squealer tip cooling hole 99 is spatially limited within the chamfer surface 9.
The squealer tip cooling hole 99 may be understood as a cooling air flow channel or through-hole at least partially, and preferably completely embedded within the suction side rail 90, and optionally a part embedded within the suction side wall 104 of the airfoil 100. Only the outlet 99a of the squealer tip cooling hole 99 may be positioned at an outer surface of the suction side rail 90 i.e. at the chamfer surface 9.
An inlet 99b of the squealer tip cooling hole 99 may not be positioned at any surface of the suction side rail 90.
The inlet 99b of the squealer tip cooling holes 99 may be in fluid communication with the airfoil cavity 100s i.e. with the internal space 100s of the airfoil 100 into which cooling air flows. In other words, the inlet 99b of the squealer tip cooling holes 99 may be disposed at the airfoil cavity 100s.
The cooling air may flow into the airfoil cavity 100s through one or more cooling channels formed in the root 300 (as shown in
In short, the cooling air flowing through the squealer tip cooling hole 99 cools the squealer tip, particularly cools the suction side rail 90 of the squealer tip.
Due to the chamfer surface 9 and because the outlet 99a of the at least one squealer tip cooling hole 99 is located at the chamfer surface 9, even when there is rub event between the squealer tip 90 and a surface of the stator facing the squealer tip 90, for example the surface 42a (shown in
A height, measured along the axis R shown in
The radial clearance G1 between the suction side rail 90 of the squealer tip and the surface 42a of the stator facing the squealer tip may be between 0.5% and 5%, and preferably between 0.5% and 2% of a height of the airfoil 100, measured along the axis R shown in
As shown in
As shown in
The suction side rail 90 may be positioned at the upper edge, radially outward edge with respect to the direction R shown in
An outer peripheral surface 90b of the suction side rail 90 may be flush with the outer surface of the suction side 104.
As shown in
The suction side rail 90 may extend continuously between the leading edge 106 and the trailing edge 108.
The suction side rail 90 may have a same length as that of the upper edge, radially outward edge, of the outer surface of the suction side 104.
As can be seen from
The inner peripheral surface 90c may be adjacent to or contiguous with the squealer tip pocket 85 defined by the suction side rail 90 at the outer surface 101a of the airfoil tip part 100a, i.e. over or above the airfoil tip part 100a.
The outer peripheral surface 90b may be adjacent to the suction side 104 of the airfoil 100.
The outer peripheral surface 90b and the inner peripheral surface 90c may be opposite to each other.
The upper surface 90a may connect the outer and the inner peripheral surfaces 90c,90b. The upper surface 90a may be the radially outermost surface of the suction side rail 90 and/or the blade 1.
As shown in
The chamfer surface 9 may be a beveled edge (not shown) i.e. the chamfer surface 9 may extend from the outer surface of the suction side 104 of the airfoil 100 upto the upper surface 90a, i.e. an uppermost surface, of the suction side rail 90.
Alternatively, as shown in
The chamfer surface 9 may be a beveled edge (not shown) i.e. the chamfer surface 9 may extend from the outer surface 101a of the airfoil tip part 100 upto the upper surface 90a, i.e. an uppermost surface, of the suction side rail 90.
In another exemplary embodiment (not shown), the suction side rail 90 may comprise a first chamfer surface 9 comprising at least one outlet 99a as explained hereinabove with reference to
Referring to
Alternatively (not shown), the suction side rail 90 may not include any non-chamfer part 90y i.e. the chamfer part 9 may extend along the entire length of the suction side rail 90. In such embodiment a cross-section at any position of the suction side rail 90 may be similar to
As shown in
As shown in
Hereinafter, with reference to
The phrase ‘vertical cross-section’ may mean a cross-section made by a plane extending between the suction side and the pressure side, preferably perpendicular to the chord of the airfoil.
Furthermore, as shown in
Alternatively (not shown), the curved surface 9 may be outwardly curved or may have a convex shape, i.e. may be protruded out of the suction side rail 90. Due to outward curving, the length of the squealer tip cooling hole 99, i.e. a length of the hole within or embedded in the suction side rail 90 is further increased and thus cooling air flowing through or in the squealer tip cooling hole 99 flows over a larger distance while being in contact with the squealer tip cooling hole 99 and thus more efficiently cools the suction side rail 90.
Also, with reference to
The countersunk squealer tip cooling holes 99 may be a conical hole that enlarges another coaxial hole disposed therein.
As shown in
As shown in
Simply put, at least one of the two or more outlets 99a of the branched squealer tip cooling hole 99 may be placed or positioned at the chamfer surface 9 while at least another one of the two or more outlets 99a of the branched squealer tip cooling hole 99 may be placed or positioned outside the chamfer surface 9 for example at a surface of the suction side rail 90 other than the chamfer surface 9 for example at one or more of the inner peripheral surface 90c, outer peripheral surface 90b and the upper surface 90a, within the chamfer part 90x. Thus, more efficiently cooling the chamfer surface 9 as well as surfaces 90a, 90b, 90c of the suction side rail 90 other than the chamfer surface 9.
Furthermore, as shown in
Optionally, the outlets 99a, of the two or more outlets 99 of the branched squealer tip cooling hole 99 that are placed or positioned at the outer surface 101a of the airfoil tip part 100a may face or be directed towards the suction side rail 90, and consequently may direct cooling air exiting therefrom towards the suction side rail 90.
As shown in
Generally, the inlet 99b of the squealer tip cooling hole 99, for example for the squealer tip cooling hole 99 shown in
A diameter of the inlet 99b may be equal to or smaller than a diameter of the outlet 99a or outlets 99a of squealer tip cooling hole 99.
Alternatively, the diameter of the inlet 99b may be equal to or greater than the diameter of the outlet 99a or outlets 99a of squealer tip cooling hole 99.
Hereinafter with reference to
As stated earlier, although not shown in
However, as shown in
The position A of or at the leading edge 106 may be understood as a touch point of the airfoil leading edge with a plane at 90° to engine axis. The position A may be located at the airfoil tip part 101a. The position A of the leading edge 106 may be understood as a point or position or location at which the leading edge 106 has a maximum curvature or in other words has minimum radius.
The position B of the trailing edge 108 may be understood as a point or position or location at which the trailing edge 108 has a maximum curvature or in other words has minimum radius. The position B may be located at the airfoil tip part 101a.
The first distance D1, the second distance D2 and the distance L between the leading edge 106 and the trailing edge 108 may be measured along an outer edge of the airfoil tip part 101a at the suction side 104, or in other words may be measured along the outer surface of the suction side 104.
The first distance D1 may be less than or smaller than the second distance D2. In other words, the chamfer part 90x may be closer to the leading edge 106 than to the trailing edge 108, when measured along the outer surface of the suction side 104.
The first distance D1 may be greater than or larger than the second distance D2. In other words, the chamfer part 90x may be closer to the trailing edge 108 than to the leading edge 106, when measured along the outer surface of the suction side 104.
The first distance D1 may be between 10 percent and 80 percent, preferably between 10 percent and 40 percent and more preferably 20 percent of the length L of the suction side 104. The length L may be measured along upper edge, i.e. radially outward edge of the outer surface of the suction side 104 i.e. measured along the tip part 100a of the airfoil 100. The second distance D2 may be between 10 percent and 80 percent, preferably between 20 percent and 60 percent and more preferably 40 percent of the length L of the suction side 104.
In a preferred embodiment the first distance D1 may be 20 percent and the second distance may be 40 percent of the length L of the suction side 104.
A length of the chamfer part 90x may be same as the length L of the suction side 104.
Alternatively, the length of the chamfer part 90x may be less than or smaller than the length L of the suction side 104. For example, the length of the chamfer part 90x may be between 10 percent to 90 percent of the length L of the suction side 104, preferably the length of the chamfer part 90x may be between 30 percent to 70 percent of the length L of the suction side 104.
In a preferred embodiment the length of the chamfer part 90x may be between 40 percent and 50 percent of the length L of the suction side 104.
Furthermore, as shown in
The non-chamfer part 90y, e.g. a first non-chamfer part 90y, may extend between the chamfer part 90x and the leading edge 106. For example, the first non-chamfer part 90y, may extend between the first position P1 of the chamfer part 90x and the leading edge 106.
The non-chamfer part 90y, e.g. a second non-chamfer part 90y, may extend between the chamfer part 90x and the trailing edge 108. For example, the second non-chamfer part 90y, may extend between the second position P2 of the chamfer part 90x and the trailing edge 108.
Hereinafter with reference to
A height H of the chamfer surface 9 along the radial direction R (as shown also in
An angle θ between the chamfer surface 9 and the suction side 104, i.e. the outer surface of the suction side 104, may be between 5 degree and 75 degree, and preferably between 30 degree and 60 degree.
A size of the outlets 99a, for example a diameter of the outlet 99a of the squealer tip cooling hole 99 may be between 0.1 mm and 1.5 mm, and preferably between 0.7 mm and 1 mm.
Above-mentioned sizes may apply when the squealer tip cooling hole is a cylindrical hole. Above-mentioned sizes may also apply when the squealer tip cooling hole is a branched hole with cylindrical branches.
Above-mentioned sizes may also apply to the cylindrical part of the hole in case of a fan-shaped hole and/or a counterbore hole, and the outlets of such holes may be larger than above-mentioned sizes. In other words, the above-mentioned sizes may apply from the inlet of the hole to the beginning of the expanded part of the hole at the outlet of the hole, e.g. in case of the fan-shaped hole and/or the counterbore hole.
Hereinafter, with reference to
As shown in
Alternatively, as shown in
As shown in
Hereinafter, with reference to
As shown in
As shown in
As shown in
Hereinafter, with respect to
As shown in
An outlet 999a of the at least one auxiliary squealer tip cooling hole 999 may be disposed at a surface of the suction side rail 90 outside the chamfer surface 9.
The auxiliary squealer tip cooling hole 999 may be understood as a cooling air flow channel or through-hole at least partially, and preferably completely embedded within the suction side rail 90. Only the outlet 999a of the auxiliary squealer tip cooling hole 999 may be positioned at an outer surface of the suction side rail 90, for example at the outer peripheral surface 90b and/or at the inner peripheral surface 90c and/or at the upper surface 90a of the suction side rail 90.
The inlet 999b of the auxiliary squealer tip cooling hole 999 may be in fluid communication with the airfoil cavity 100s i.e. may be positioned at the airfoil cavity 100s. The inlet 999b of the auxiliary squealer tip cooling hole 999 may not be positioned at any outer surface of the suction side rail 90.
As shown in
Alternatively, the outlet 999a of the at least one auxiliary squealer tip cooling hole 999 may not be disposed in the chamfer part 90x of the suction side rail 90, but instead may be disposed at a part of the suction side rail 90 that is without chamfer surface 9 e.g. at the non-chamfer part 90 (shown in
While the present technique has been described in detail with reference to certain embodiments, it should be appreciated that the present technique is not limited to those precise embodiments. Rather, in view of the present disclosure which describes exemplary modes for practicing the invention, many modifications and variations would present themselves, to those skilled in the art without departing from the scope of the appended claims. The scope of the invention is, therefore, indicated by the following claims rather than by the foregoing description. All changes, modifications, and variations coming within the meaning and range of equivalency of the claims are to be considered within their scope.
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