The present disclosure generally relates to telecommunication control units (TCUs) having top surfaces (e.g., defined by mounting brackets, etc.) configured (e.g., curved, non-flat, contoured, etc.) to follow, match, and/or correspond with the contours (e.g., curvatures, non-flat contours, etc.) of vehicle roofs (or other vehicle body walls or mounting surfaces).
This section provides background information related to the present disclosure which is not necessarily prior art.
Telecommunication Control Units (TCUs) and antenna assemblies have been integrated to develop smart antenna systems for vehicles. Traditionally, pigtail connectors have been used to provide an electrical connection between the TCUs and the antenna assembly. To reduce costs, board to board connectors have been used instead of pigtail connectors to provide the electrical connection between TCUs and antenna assemblies.
The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
Corresponding reference numerals indicate corresponding (although not necessarily identical) parts throughout the several views of the drawings.
Example embodiments will now be described more fully with reference to the accompanying drawings.
As show in
For example, fastening the TCU box 31 to the antenna assembly 15 may apply forces to the vehicle roof 27, which forces might otherwise allow for a close fit of the TCU's flat top surface 35 to the vehicle roof 27 except for the edge contact of the TCU's flat top surface 35 with the vehicle roof's interior side 19. Instead, a portion 43 of the vehicle roof 27 directly above the TCU's flat top surface 35 may deform, flex, bend, bow, curve, move, etc. downwardly in a direction generally away from the antenna assembly 15 and generally towards the TCU's flat top surface 35. The TCU's flat top surface 35 and the base or chassis of the vehicular antenna assembly 15 may each be more rigid and less flexible than the vehicle roof 27, such that the vehicle roof portion 43 may be deformed without any appreciable deformation of the TCU's flat top surface 35 or deformation of the chassis or base of the antenna assembly 15.
The deformation of the vehicle roof portion 43 may compromise the sealing between the antenna assembly 15 and the vehicle roof 27. For example, a sealing member or dust seal (e.g., an elastomeric sealing member, a rubber sealing member, a thermoplastic elastomer sealing member, etc.) may be disposed along a bottom edge of a radome 47 (e.g., shark fin radome, etc.) of the antenna assembly 15. The sealing member may be compressed between the vehicle roof 27 and the radome's bottom edge to thereby provide a good seal along the interface therebetween that inhibits the ingress of dust, liquid, etc. into the enclosure or interior defined underneath the radome 47. With the vehicle roof deformation, however, portions of the sealing member may not be sufficiently compressed between the vehicle roof 27 and the radome 47 such that a good seal is not provided along the entire interface between the vehicle roof 27 and the radome 47 and/or such that the sealing between the antenna assembly 15 and the vehicle roof 27 is compromised.
With continued reference to
Radio frequency (RF) grounding of the antenna assembly 15 and the TCU 11 may be adversely affected (e.g., reduced, degraded, etc.) by the gap 51 and/or by the deformation of the vehicle roof 27. Also, electromagnetic interference (EMI) between the antenna assembly 15 and the TCU 11 may also be adversely affected (e.g., increased, etc.) by the gap 51 and/or by the deformation of the vehicle roof 27.
To overcome problems associated with the vehicle roof deformation and gap between the vehicle roof and TCU, a prior solution includes introducing a flat depression or flat recessed portion into the vehicle roof. For example,
The flat depression or recessed portion 125 of the vehicle roof 127 is between first and second curved portions 129, 133 of the vehicle roof 127. The conventional TCU 111 includes a generally rectangular prismatic box 131 having a flat top surface 135.
As shown in
Accordingly, the introduction of the flat depression or flat recessed portion 125 into the vehicle roof 127 allows for good (e.g., substantially uniform, etc.) compression of a sealing member between the vehicle roof 127 and a bottom edge of a radome 147 of the antenna assembly 115. With the good compression, the sealing member may thus provide a good seal along the interface between the vehicle roof 127 and the bottom edge of the radome 147, which seal inhibits the ingress of dust, liquid, etc. into the enclosure or interior defined underneath the radome 147.
Although a middle portion 149 of the TCU's flat top surface 135 follows the flat contour of the interior side 119 of the vehicle roof's flat depression or recessed portion 125, the TCU's first and second outer portions 141, 145 do not follow, correspond with, or match the curvature of the respective vehicle roof's first and second curved portions 129, 133. Accordingly,
Because the TCU's first and second outer portions 141, 145 do not physically contact the respective vehicle roof's first and second curved portions 129, 133, first and second members 155, 157 (e.g., foam pads, felt, elastomer, other pieces or pads of material, etc.) may be respectively positioned adjacent the TCU's outer edges 139 within the first and second gaps 151, 153. The members 155, 157 may help inhibit movement of the TCU's first and second outer portions 141, 145 relative to the vehicle roof's first and second curved portions 129, 133. The members 155, 157 may inhibit vibrations of the TCU's first and second outer portions 141, 145 during travel of the vehicle to which the TCU 111 is mounted.
The proposed solution shown in
After recognizing the above, exemplary embodiments were developed and are disclosed herein of mounting brackets (broadly, support structures) for telecommunication control units (TCUs) that are configured (e.g., curved, non-flat, contoured, etc.) to define the top surfaces for the TCUs such that the top surfaces follow, match, and/or correspond with the contours (e.g., curvatures, non-flat contours, etc.) of vehicle roofs (or other vehicle body walls or mounting surfaces). In exemplary embodiments, a support structure (e.g., a mounting bracket, a metal plate, etc.) is attachable to a TCU box or cover (e.g., attachable to plastic cover or housing, attachable to the TCU itself without a separate cover, etc.). The support structure includes one or more portions (e.g., one or more curved, non-flat, and/or contoured portions, etc.) defining a top surface for the TCU. The top surface defined by the support structure for the TCU is configured (e.g., curved, non-flat, contoured, etc.) so that the top surface will follow, match, and/or correspond with a contour (e.g., a curvature, a non-flat contour, etc.) of a vehicle roof (or other vehicle body wall or mounting surface).
In exemplary embodiments, a plurality of TCU support structures (e.g., mounting brackets, metal plates, etc.) may be configured differently (e.g., with more or less curvature, with a different contour, etc.) for different vehicle roofs depending on the different vehicle roof contours (e.g., different curvatures, different non-flat contours, etc.). The configuration of the TCUs may remain the same for the different vehicle roofs. Although the support structures may be configured with different contours to match or correspond with the different vehicle roof contours, the TCU box or cover may still be attachable to any of the different support structures. Advantageously, this may allow multiple support structures with different contours to be used with and assembled to the same or common TCU (e.g., same or common TCU box or cover, etc.), which should help reduce installation errors and logistical issues in assembly plants. Accordingly, aspects of the present disclosure may allow for use of a common TCU (e.g., a common TCU box or cover design, etc.) across a wide range of vehicles having different roof contours. By allowing the same TCU boxes or covers to be assembled with different support structures that are configured for use across different vehicle types, aspects of the present disclosure allow for common parts and tooling, which may, in turn, allow for reduced costs.
Exemplary embodiments disclosed herein may provide or include one or more (but not necessarily, any or all) of the following advantages and/or features. For example, exemplary embodiments disclosed herein may provide good RF grounding of the antenna assembly and the TCU, e.g., better than the RF grounding of the antenna assembly 15 and TCU 11 show in
With reference to
The mounting bracket 204 is configured (e.g., curved, non-flat, contoured, etc.) to define a top surface for the TCU 200 such that the top surface is configured (e.g., curved, non-flat, contoured, etc.) to follow, match, and/or correspond with a contour (e.g., a curvature, non-flat contour, etc.) of a vehicle roof 227 (
As shown in
In this illustrated exemplary embodiment, the first, second, and third curved portions 212, 216, 220 may be positioned against the vehicle's roof's interior side 219 with substantially zero-gap therebetween in a final installed position in which the TCU 200 is along the vehicle's roof's interior side 219 and coupled (e.g., mechanically fastened, etc.) to an antenna assembly along the vehicle's roof's exterior side 223.
The TCU 200 may be disposed underneath (e.g., directly underneath, etc.) the antenna assembly in the final installed position. The antenna assembly may be a smart antenna assembly having a radome with a shark fin shape, styling, or configuration, such as the antenna assembly 315 and radome 347 shown in
As shown in
A first flat portion 236 may be disposed between the first and second curved portions 212, 216 such that the first and second curved portions 212, 216 are spaced apart from each other and separated by the first flat portion 236 of the mounting bracket 204. A second flat portion 238 may be disposed between the second and third curved portions 216, 220 such that the second and third curved portions 216, 220 are spaced apart from each other and separated by the second flat portion 238 of the mounting bracket 204.
The TCU box or cover 208 is configured to fit over the various TCU components such that the TCU components are within an interior space cooperatively defined by the TCU box or cover 208 and the mounting bracket 204 when the TCU box or cover 208 and the mounting bracket 204 are coupled together. The cover 208 is configured to protect the relatively fragile TCU components from damage due to environmental conditions, vibrations, shock during use, etc. By way of example, the TCU components may include one or more fans for air circulation, TCU electronics, printed circuit boards (PCBs), connectors, microprocessors, etc. In addition, the TCU 200 may include its own enclosure in which the various TCU components are enclosed, such that a separate cover may not be needed. In which case, the TCU 200 may be mounted or installed directly to the mounting bracket 204 without a separate cover.
By way of example only, the mounting bracket 204 may comprise a metal bracket or plate that is made by metal sheet forming. Or, for example, the mounting bracket 204 may comprise a metal bracket or plate formed by die casting zinc. Alternatively, the mounting bracket 204 may be formed by a different process other than metal sheet forming or die casting (e.g., stamping, drawing, etc.) and/or be formed from a different material than zinc, including other metals, metal alloys, non-metals, composite materials, etc.
The TCU box or cover 208 may be formed from a wide range of materials, such as polymers, urethanes, plastic materials (e.g., polycarbonate blends, Polycarbonate-Acrylnitril-Butadien-Styrol-Copolymer (PC/AB S) blend, etc.), glass-reinforced plastic materials, synthetic resin materials, thermoplastic materials (e.g., GE Plastics Geloy® XP4034 Resin, etc.), among other suitable materials.
The antenna assemblies 315, 415, 515 and chassis or base 670 are examples only. In other exemplary embodiments, an antenna assembly may be configured differently, such as with a differently configured radome, with more or less antenna elements, with antenna elements operable with different frequencies and/or bandwidths, etc.
As shown in
With continued reference to
Also shown in
In this exemplary embodiment, the primary cellular antenna element 350 may be monopole antenna (e.g., stamped metal wide band monopole antenna mast, etc.) configured to be operable for both receiving and transmitting communication signals within one or more cellular frequency bands (e.g., Long Term Evolution (LTE), etc.). The secondary cellular antenna element 358 may be configured to be operable for receiving (but not transmitting) communication signals within one or more cellular frequency bands (e.g., LTE, etc.).
The GNSS antenna 356 may comprise a patch antenna configured to be operable for receiving Global Navigation Satellite System (GNSS) signals or frequencies (e.g., Global Positioning System (GPS), BeiDou Navigation Satellite System (BDS), the Russian Global Navigation Satellite System (GLONASS), other satellite navigation system frequencies, etc.). The SDARS antenna 364 may comprise a patch antenna configured to be operable for receiving SiriusXM satellite radio signals or frequencies. Although the GNSS and SDARS patch antennas 356, 364 are horizontally spaced apart from each other in this exemplary embodiment, the GNSS and SDARS patch antennas 356, 364 may be in a stacked arrangement with the GNSS patch antenna 356 stacked on top of the SDARS patch antenna 364 in other exemplary embodiments.
The various antenna elements 350 to 360 shown in
The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements, intended or stated uses, or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
This application is a National Phase of International Application No. PCT/US2019/039321, filed on Jun. 26, 2019, claiming priority to and the benefit of U.S. Provisional Patent Application No. 62/690,739 filed Jun. 27, 2018, and U.S. Provisional Patent Application No. 62/700,011 filed Jul. 18, 2018. The entire disclosures of the above applications are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2019/039321 | 6/26/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/006127 | 1/2/2020 | WO | A |
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Entry |
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International search report and written opinion received for PCT application No. PCT/US2019/039321, dated Oct. 18, 2019, 14 pages. |
Number | Date | Country | |
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20210119316 A1 | Apr 2021 | US |
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62700011 | Jul 2018 | US | |
62690739 | Jun 2018 | US |