This disclosure relates generally to wellbore communication. In particular, the disclosure relates to wireless communication of drilling information along a work string.
Directional drilling of boreholes is a well-known practice in the oil and gas industry and is used to place the borehole in a specific location in the earth. Present practice in directional drilling includes the use of a specially designed bottom hole assembly (BHA) in the drill string which includes, for example, a drill bit, stabilizers, bent subs, drill collars, rotary steerable and/or a turbine motor (mud motor) that is used to turn the drill bit. In addition to the BHA, a set of sensors and instrumentation, known as a measure while drilling system (MWD), may be used to provide information to the driller to guide and safely drill the borehole. Due to the mechanical complexity and the limited space in and around the BHA and mud motor, the MWD is typically placed above the motor assembly, which may place the MWD over 50 feet from the bit. A communication link to the surface is typically established by the MWD system using one or more means such as a wireline connection, mud pulse telemetry, or electromagnetic wireless transmission. Because lag between the bit location and the sensors monitoring the progress of the drilling, the driller at the surface may not be immediately aware that the bit is deviating from the desired direction or that an unsafe condition has occurred. For this reason, drilling equipment providers have worked to provide a means of locating some or all of the sensors and instrumentation in the limited physical space in or below the motor assembly and therefore closer to the drill bit while maintaining the surface telemetry system above the motor assembly.
The present disclosure provides for a transceiver sonde for use in a short-hop wireless communication apparatus to transmit data from a first location in a wellbore on a first side of a mud motor or other mechanical obstruction to a second location on a second side of the mud motor or other mechanical obstruction. The transceiver sonde may be positionable within a gap sub. The transceiver sonde may include a toroidal antenna having a toroidal core and a coil, the coil wrapped around the toroidal core and positioned to induce or receive alternating electromagnetic transmission currents. The transceiver sonde may also include a conductive element passing through the toroidal antenna core having a first end and a second end, the conductive element forming a current path. The transceiver sonde may also include a first coupling junction electrically coupled to the first end of the conductive element and coupled to a first drill string tubular segment of the gap sub and a second coupling junction electrically coupled to the second end of the conductive element and coupled to a second drill string tubular segment of the gap sub. The second drill string tubular segment may be electrically insulated from the first drill string tubular segment such that the first and second drill string tubular segments are electrically connected by the conductive element.
The present disclosure also provides for a short hop wireless communication apparatus to transmit data from a lower location in a wellbore below a mud motor or other mechanical obstruction to an upper location above the mud motor or other mechanical obstruction. The short hop wireless communication apparatus may include an upper antenna assembly located at the upper location. The upper antenna assembly may include a gap sub, the gap sub having a first drill string tubular segment and a second drill string tubular segment, the drill string tubular segments being coupled together and generally collinear and electrically insulated from each other. The upper antenna assembly may also include a transceiver sonde positioned within the gap sub. The transceiver sonde may include a toroidal antenna including a toroidal core and a coil, the coil wrapped around the toroidal core and positioned to induce or receive alternating electromagnetic transmission currents. The transceiver sonde may also include a conductive element passing through the toroidal antenna core having a first end and a second end, the conductive element forming a current path. The transceiver sonde may also include a first coupling junction electrically coupled to the first end of the conductive element and coupled to the first drill string tubular segment of the gap sub. The transceiver sonde may also include a second coupling junction electrically coupled to the second end of the conductive element and coupled to the second drill string tubular segment of the gap sub. The upper antenna assembly may also include a transmission and receiving system in electrical contact with the coil positioned to transmit or receive alternating electromagnetic transmission currents. The short hop wireless communication apparatus may also include a lower antenna assembly located at the lower location. The lower antenna assembly may include at least one sensor. The lower antenna assembly may also include a transmission and receiving system in electrical contact with the at least one sensor positioned to transmit data received from the at least one sensor by data modulated alternating transmission currents through a lower antenna to be received by the upper antenna assembly, and to receive alternating transmission currents from the upper antenna assembly.
The present disclosure also provides for a method of transmitting and receiving data in a wellbore from a lower location in a wellbore below a mud motor or other mechanical obstruction to an upper location above the mud motor or other mechanical obstruction. The method may include providing a drill string bottom hole assembly. The method may also include providing a first gap sub, the gap sub including a first drill string tubular segment and a second drill string tubular segment, the drill string tubular segments being coupled together and generally collinear and electrically insulated from each other. The method may also include providing a transceiver sonde. The transceiver sonde may include a toroidal antenna including a toroidal core and a coil, the coil wrapped around the toroidal core and positioned to induce or receive alternating electromagnetic transmission currents. The transceiver sonde may also include a conductive element passing through the toroidal antenna core having a first end and a second end, the conductive element forming a current path. The transceiver sonde may also include a first coupling junction electrically coupled to the first end of the conductive element. The transceiver sonde may also include a second coupling junction electrically coupled to the second end of the conductive element. The method may also include positioning the transceiver sonde within the inner bore of the gap sub such that the first coupling junction is electrically coupled to the first drill string tubular segment, and the second coupling junction is electrically coupled to the second drill string tubular segment. The method may also include providing a transmission and receiving system in electrical contact with the coil positioned to transmit or receive alternating electromagnetic transmission currents. The method may also include providing a second antenna assembly, the second antenna assembly having at least one sensor and a transmission and receiving system in electrical contact with the at least one sensor positioned to transmit data received from the at least one sensor by data modulated alternating transmission currents through a lower antenna to be received by the upper antenna assembly, and to receive alternating transmission currents from the upper antenna assembly. The method may also include coupling the first gap sub and the second antenna assembly to the bottom hole assembly at a first and second location corresponding to one of the upper location and the lower location. The method may also include receiving information from the at least one sensor. The method may also include transmitting data modulated alternating transmission currents through the lower antenna. The method may also include receiving the data modulated alternating transmission currents by the transceiver sonde. The method may also include interpreting the information from the at least one sensor.
The present disclosure is best understood from the following detailed description when read with the accompanying figures. It is emphasized that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
It is to be understood that the following disclosure provides many different embodiments, or examples, for implementing different features of various embodiments. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
BHA 10 includes a first and a second communications apparatus located on BHA 10 on either side of such a mechanical obstruction. In some embodiments of this disclosure, the first communications apparatus, as depicted in
This current is received by an up-hole communications apparatus 100′ and stored in memory circuitry in preparation for transmission by an associated surface link. Up-hole communications apparatus 100′ is depicted as likewise including gap sub 16′ and transceiver sonde 30′. Up-hole communications apparatus 100′ may be in contact with other nearby sensor tools, and may contain or be in contact with management and control electronics sufficient to constitute an MWD system. Up-hole communications apparatus 100′ contains the sensors, power supplies, control processor and electronics (not shown) required to both communicate upwardly with surface equipment and downwardly with the near-bit communications apparatus 100, with the end objective of collecting and communicating the most useful drilling condition data to the surface in a timely fashion. One having ordinary skill in the art with the benefit of this disclosure will understand that AC, data-modulated current may also be driven on the drill string and into the formation by up-hole communications apparatus 100′ to be received by near-bit communications apparatus 100.
Such a short hop link typically supports data rates in the 10 to 50,000 baud range. Link carrier frequencies may be in the 100 to 100,000 Hz range. A plurality of codes and frequencies are typically used, depending on the link function and local conditions. Codes can be, but are not limited to, Frequency Shift Keying (FSK), Pulse Width Modulation (PWM), Pulse Position Modulation (PPM), Frequency Modulation (FM), and Phase Modulation (PM). Single and multiple simultaneous carrier frequencies may be used, both within and outside of the frequency range. Current injection into the formation may be utilized.
Referring to
Conductive element 107 is positioned to pass through the interior of toroidal antenna 101. Conductive element 107 is electrically conductive, providing a conduction path for electric currents to travel through toroidal antenna 101 into coupling junctions 109, 111, also constructed from electrically conductive materials. Conductive element 107 may pass directly through toroidal antenna 101 as depicted in
The outer surface of transceiver sonde 30 may be covered by insulating material 112 which encloses toroidal antenna 101 and conductive element 107 to protect them and, for example, physically isolate them from drilling fluid within the gap sub.
Returning to
In some embodiments, coupling junctions 109, 111 may also space transceiver sonde 30 apart from the interior walls of the gap sub such that drilling fluid flowing within gap sub may flow around the transceiver sonde 30. In other embodiments, drilling fluid may also flow through transceiver sonde 30.
As depicted in
In at least one embodiment, conductive element 107 may be configured with an electric switch, allowing electrical contact between conductive tubulars 20, 22 to be broken. Thus, gap sub 16 may be used as a gap antenna across which a control system may apply a modulated voltage to drive a modulated electro-magnetic field through the underground formation. The same gap may be used to detect voltage differences between conductive tubulars 20 and 22. Such a configuration provides an alternative communication method for short hop communications or communication to and from the surface.
In some embodiments, especially when transceiver sonde 30 is to be used with conductive drilling fluid including water-based fluid, insulating material 112 is positioned to overlap with the inner surface of gap 18 to, for example, prevent an additional shorting path from tubular 20 to tubular 22. As depicted in
In some embodiments, transceiver sonde 30 may further include a tubular member surrounding insulating material 112. For example, as depicted in
In an embodiment depicted in
In an embodiment depicted in
In some embodiments, one or more of structural elements 915, 917 may be made up of multiple individual tubular bodies. For example, as depicted in
In some embodiments, a transceiver sonde 30 may be positioned to communicate with a different dipole antenna scheme.
The foregoing outlines features of several embodiments so that a person of ordinary skill in the art may better understand the aspects of the present disclosure. Such features may be replaced by any one of numerous equivalent alternatives, only some of which are disclosed herein. One of ordinary skill in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. One of ordinary skill in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure and that they may make various changes, substitutions, and alterations herein without departing from the spirit and scope of the present disclosure.
This application is a non-provisional application which claims priority to U.S. provisional application No. 61/840,208 filed Jun. 27, 2013, the entirety of which is hereby incorporated by reference.
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Number | Date | Country | |
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20150002307 A1 | Jan 2015 | US |
Number | Date | Country | |
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61840208 | Jun 2013 | US |