Tubing, such as coiled tubing, is a natural acoustic waveguide that can serve as a telemetry channel to establish bidirectional communication between surface operators and downhole sensors and tools in a subterranean well system. An acoustic telemetry system that operates on coiled tubing can include a single transmitter at the well system bottom hole assembly (BHA) and a receiver at the surface. For operations in extended and/or horizontal wells, however, the telemetry signal from the transmitter can be adversely attenuated.
Further, as coiled tubing is tripped into a well, it is commonly passed through a stripper packer to maintain well pressure. It may be difficult to use a conventional acoustic repeater to mitigate signal attenuation, because the combination of such a repeater and the coiled tubing may not fit through the stripper packer annulus while maintaining the well seal at the surface.
To address some of the challenges described above, as well as others, systems, apparatus, and methods are described herein for using acoustic telemetry repeaters in a subterranean well system that employs coiled tubing. The acoustic repeaters may comprise a relatively thin, hinged annular housing, which can be coupled about the circumference of the coiled tubing before the stripper packer location along the tubing, as the tubing is tripped into a well. The annular housing of the acoustic repeater is configured to be concentric with the coiled tubing and symmetric about the longitudinal axis of the coiled tubing. Concentricity and symmetry combined with a relatively small radial thickness of the repeater housing enables the repeater to be attached to the coiled tubing before the tubing passes through the stripper packer into the well. Concentricity can also enable coupling of the repeater without creating discontinuities along the coiled tubing. When discontinuities are created, pressure may leak out, defeating the purpose of the stripper packer.
In operation, injector head 18 draws CT 14 off of reel 12 and trips CT 14 into wellbore 22 through stripper packer 20. Injector head 18 includes a mechanism that pushes CT 14 into and pulls CT 14 out of wellbore 22. Injector head 18 operates in conjunction with gooseneck 16, which acts as a curved guide beam that threads CT 14 into injector head 18.
Below injector head 18 is stripper packer 20. Stripper packer 20 can include rubber pack off members, which provide a seal around casing 24 to isolate the pressure within the well from the surface. Stripper packer 20 can be hydraulically opened and closed to contain wellbore pressure. By applying hydraulic pressure at stripper packer 20, an operator at the surface of the well is able to compress rubber inserts and trip CT 14 into and out of wellbore 22 under pressure.
Although not shown in
Example CTS 10 also includes multiple acoustic repeaters 26, 27 communicatively coupling a downhole transmitter (not shown) and a surface receiver 28. The bottommost acoustic repeater 27 may serve as the downhole transmitter. As described in more detail below, acoustic repeaters 26 include a thin hinged annular housing, which can be coupled about the circumference of CT 14 before passing through stripper packer 20 as CT 14 is tripped into wellbore 22. The annular housing of acoustic repeaters 26 is configured to be concentric with CT 14 and symmetric about the longitudinal axis of the tubing, however embodiments are not limited thereto. Concentricity and symmetry combined with a relatively small radial thickness of the housing can enable acoustic repeaters 26 coupled to CT 14 to pass through stripper packer 20. The ability to trip acoustic repeaters 26 into wellbore 22 through stripper packer 20 enables multiple repeaters to be deployed downhole to mitigate signal attenuation in extended and/or horizontal subterranean wells.
Acoustic repeater 26 includes electrical circuitry 34. Electrical circuitry 34 may include some of the elements described in more detail below with respect to
Acoustic repeater 26 can include a flexible battery element 36. Flexible battery element 36 can include a plurality of flexible battery portions, which may be housed in separate annular housing (not shown in
Annular housing 28 can have an inner diameter about equal to an outer diameter of CT 14 to prevent, for example, leakage or loss of pressure between acoustic repeater 26 and CT 14. Some references for CT quote outer diameters of about 1.2 inches to about 2.5 inches. Annular housing 28 may have an outer diameter larger than an inner diameter of stripper packer 20. For example, annular housing 28 may have an outer diameter larger than an inner diameter of rubber inserts of stripper packer 20, described above with respect to
In some embodiments, acoustic repeater 26 includes a floating point digital signal processing (DSP) board 45. DSP board 45 is configured to receive digital data from, for example, transducer interface board 46, gamma board 48, accelerometer 50 or other data sources over communication links, for example an RS232 communication link or other data and control lines. Transducer interface board 46 can receive and digitize data from casing collar locator assembly 52, pressure transducers 54 or other sources within or external to the acoustic repeater 26 assembly.
Accelerometer 50 can be a single-axis accelerometer or a multi-axis accelerometer. For example, accelerometer 50 can be multi-axis to provide increased precision or sensitivity with respect to off-axis movement. Using accelerometer 50, acoustic repeater 26 can also detect pressure pulses in the fluid within, for example, CT 14 or elsewhere. In this way, acoustic repeater 26 can detect and relay mud pulse telemetry signals to surface system 28 (
DSP board 45 compresses and packages the digital data and transmits the data over a communication link to acoustic driver board 54. Acoustic driver board 54 can be used to drive piezoelectric stack 56 of acoustic transmitter 32, which generates acoustic signals that are transmitted through CT 14 (
Piezoelectric stack 56, another piezoelectric stack (not shown in
Data to be transmitted 76 may be received at acoustic transmitter 32, or as digital data received from the acoustic driver board 54 and encoded as acoustic data in an encoder 78. Circuitry, for example the circuitry of processor 58 or acoustic transmitter 32, can perform modulation 80, preamble generation 82, and header generation 84 to assemble 86 a data packet 64 (
Modulation 80 can be performed according to various modulation schemes, including at least one of pulse position modulation (PPM), on-off keying (OOK), frequency shift keying (FSK), amplitude modulation (AM), and phase shift keying (PSK).
Modulation 80 can also be performed using orthogonal frequency division multiplexing (OFDM), which is a method currently used in some broadband communication applications for encoding digital data on multiple carrier frequencies. With OFDM, a large number of closely-spaced orthogonal sub-carrier signals are used to carry the data on parallel channels. Each sub-carrier is modulated with a modulation scheme such as, for example, FSK, at a low symbol rate.
In some embodiments, OFDM may be used because the movement of CT 14 can generate loud noises or other interference. OFDM can reduce the impact of the noise at the surface, where signals may be processed, thus improving reliability of some embodiments. OFDM can reduce the impact of noise at least because OFDM's low symbol rate can permit the use of a guard interval between symbols (e.g., a representation of bits of data), thus reducing or eliminating interference between symbols and, in turn, leading to a signal-to-noise ratio improvement.
Surface system 28 can scan 902 a set of predetermined frequency channels. Acoustic repeater 26 can transmit 904 on the predetermined frequency channels. Surface system 28 can listen on the predetermined frequency channels for these transmissions of acoustic repeater 26 to identify 906 frequency channels that have at least a threshold signal-to-noise ratio (SNR). Acoustic repeater 26 can wait 908 for a certain time duration after each transmission, and then turn on 910 a listen mode to listen for a channel identifier. If a channel identifier is received 912 from the surface system 28, acoustic repeater 26 can send an acknowledgement 914 and repeater identifier on the frequency channel identified.
If surface system 28 receives 916 a response, including an acknowledgement and an acoustic repeater identifier, to the surface system 28's transmission of the channel identifier, the acoustic repeater 26 can begin 918 transmissions on the determined frequency channel, and surface system 28 can receive 920 data from acoustic repeater 26 on the frequency channel. Otherwise, the synchronization process may begin anew, or other channel identifiers can be transmitted to the acoustic repeater 26.
Instead of or in addition to the process described above with respect to
Example method 1200 starts at block 1210 with programming a first acoustic repeater 26 to transmit information at a first operating frequency. In some embodiments, the programming of block 1210 proceeds similarly to the training and synchronization method described above with respect to
Example method 1200 continues at block 1220 with coupling the first acoustic repeater 26 circumferentially around a CT 14 portion, an inner diameter of the first acoustic repeater 26 being about equal to an outer diameter of the CT 14 portion.
Example method 1200 continues at block 1230 with programming a second acoustic repeater 26 to receive information transmitted by the first acoustic repeater 26.
Example method 1200 continues at block 1240 with receiving sensor information transmitted at the first operating frequency by the first acoustic repeater and relayed by the second acoustic repeater. The second acoustic repeater is coupled to the coiled tubing portion uphole from the first acoustic repeater. The second acoustic repeater can relay the information on a second operating frequency different from the first operating frequency.
Any number of additional acoustic repeaters 26 can be coupled to CT 14. The number can be selected based on or in response to a determination that a wellbore condition has changed. If additional acoustic repeaters 26 are added, a synchronization process as described above can be performed. This process can include at least transmitting synchronization instructions to the first acoustic repeater, subsequent to the coupling or uncoupling, to instruct the first acoustic repeater to transmit test information using another frequency different from the first frequency.
Example method 1200 can include receiving mud pulse telemetry signals from first acoustic repeater 26 based on a measurement by an accelerometer 50 (
It should be noted that the methods described herein do not have to be executed in the order described, or in any particular order. Moreover, various activities described with respect to the methods identified herein can be executed in iterative, serial, or parallel fashion.
In summary, using the apparatus, systems, and methods disclosed herein can provide surface systems with downhole sensor data that uses the coiled tubing itself as an acoustic communication channel between a series of acoustic repeaters. As a result, real-time downhole conditions can be monitored during CT-delivered services or processes, such as fracturing processes, in extended or horizontal wells. At the same time, a surface system can send commands, through the repeaters, to instruct downhole tools to carry out desired operations. The low-profile of the repeaters makes it possible to trip them into a well, through a conventional stripper packer, without loss of pressure or other problems, and without the need to modify existing surface equipment.
The accompanying drawings that form a part hereof, show by way of illustration, and not of limitation, specific embodiments in which the subject matter may be practiced. The embodiments illustrated are described in sufficient detail to enable those skilled in the art to practice the teachings disclosed herein. Other embodiments may be utilized and derived therefrom, such that structural and logical substitutions and changes may be made without departing from the scope of this disclosure. This Detailed Description, therefore, is not to be taken in a limiting sense, and the scope of various embodiments is defined only by the appended claims, along with the full range of equivalents to which such claims are entitled.
Such embodiments of the inventive subject matter may be referred to herein, individually and/or collectively, by the term “invention” merely for convenience and without intending to voluntarily limit the scope of this application to any single invention or inventive concept if more than one is in fact disclosed. Thus, although specific embodiments have been illustrated and described herein, it should be appreciated that any arrangement calculated to achieve the same purpose may be substituted for the specific embodiments shown. This disclosure is intended to cover any and all adaptations or variations of various embodiments. Combinations of the above embodiments, and other embodiments not specifically described herein, will be apparent to those of ordinary skill in the art upon reviewing the above description.