Telescopic boom-mounted concrete pump apparatus

Abstract

A telescopic boom-mounted concrete pump is provided wherein a telescoping boom assembly is pivotally and rotatably mounted on the platform of the truck. The boom assembly includes inner, intermediate and outer boom members. A first concrete conduit which is in fluid communication with a source of pressurized concrete is mounted at one side of the inner boom member for movement therewith. A normally U-shaped flexible concrete hose has its inlet end thereof connected to the discharge end of the first concrete conduit. A rigid concrete conduit has its inlet end connected to the discharge end of the flexible concrete hose. A jib boom member in the form of a concrete discharge conduit is pivotally and rotatably connected to the outer end of the outer boom member and is in fluid communication with the rigid concrete conduit. The jib boom member may be removed from the outer end of the outer boom member and replaced with an aerial platform. A winch and sleeve is also mounted on the boom assembly.

Description

BACKGROUND OF THE INVENTION

1. FIELD OF THE INVENTION

This invention relates to a concrete pump apparatus and more particularly to a telescopic boom-mounted concrete pump apparatus and even more particularly to a telescopic boom-mounted concrete pump apparatus having crane capabilities and which has an aerial basket or platform mounted thereon.

2. DESCRIPTION OF THE RELATED ART

Concrete is sometimes pumped to locations where it is difficult or impossible for a concrete mixer truck to gain access thereto. Such is the case where concrete is to be poured behind a house or the like where it is impossible to drive the concrete mixer truck. One alternative to such a situation is to use wheelbarrows to transport the concrete to the location where it is to be placed. Another solution has been to utilize a telescoping or articulated boom assembly which is mounted on a truck. In some cases, a concrete pump is positioned on the truck and a concrete conduit, such as a flexible hose, is extended from the pump, along the length of the telescoping boom, at the exterior surface thereof, to a discharge conduit from which the concrete is discharged. The telescoping boom is extended and maneuvered to position the discharge conduit at the proper location.

The assignee of the present invention is the owner of U.S. Pat. No. 6,142,180 entitled A CRANE-MOUNTED CONCRETE PUMP APPARATUS as well as U.S. Pat. No. 6,220,292 entitled A CRANE-MOUNTED CONCRETE PUMP APPARATUS. In U.S. Pat. No. 6,142,180, a flexible hose extends between the discharge side of the concrete pump and the rearward end of the concrete conduit positioned within the telescopic boom assembly. The flexible hose is coiled on the crane platform when not in use. As the telescopic boom is extended, the flexible hose is pulled from the coil of the interior of the boom assembly. When the boom assembly is retracted, it is necessary to pull the hose rearwardly from the interior of the boom assembly and position the same on the crane platform. In U.S. Pat. No. 6,220,292, the flexible hose connecting the concrete pump with the concrete conduit within the boom assembly is wound upon a powered hose reel, rotatably mounted on the rearward end of the boom assembly. Although both of the above-identified patents represent a significant advance in the art, the instant invention eliminates the need for coiling the flexible hose on the crane platform and eliminates the need for a powered hose reel. In addition, the instant invention is more maneuverable than the devices of the above-identified patents.

SUMMARY OF THE INVENTION

A telescopic boom-mounted concrete pump apparatus is provided with the apparatus being mounted on a truck having a rotatable pedestal assembly mounted thereon rearwardly of the cab of the truck. A telescoping boom assembly is pivotally secured to the pedestal and extends outwardly and normally upwardly therefrom. A hydraulic cylinder pivotally connects the telescoping boom assembly to the pedestal for pivotally moving the telescoping boom assembly with respect to the pedestal. The telescoping boom assembly preferably comprises an inner boom member, an intermediate boom member slidably mounted in the interior of the inner boom member, and an outer boom member slidably mounted in the interior of the intermediate boom member. For purposes of description, the inner boom member will be described as having inner and outer ends and first and second sides while the intermediate and outer boom members will be described as having inner and outer ends. The outer boom member is movable with the intermediate boom member as the intermediate boom member is retracted and extended. A first concrete conduit, having inner and outer ends, is positioned at the outer side of the inner boom member with the inner end of the first concrete conduit being positioned at the inner end of the inner boom member. The outer end of the first concrete conduit is positioned at the outer end of the inner boom member. The inner end of the first concrete conduit is in communication with a source of concrete under pressure. One end of a flexible concrete hose is operatively connected to the outer end of the first concrete conduit. A first elongated support is mounted on the inner boom member at the first side thereof. A second elongated support is mounted on the inner boom member at the second side thereof. A third elongated support is movably mounted on the second elongated support and is movable between retracted and extended positions with respect to the second elongated support. The outer end of the third elongated support is secured to the intermediate boom member so that the third elongated support moves from its retracted position to its extended position as the intermediate boom member is moved from its retracted position to its extended position. The inner end of a second concrete conduit is in fluid communication with the second end of the flexible concrete hose with the outer end of the second concrete conduit being secured to the outer end of the outer boom member for movement therewith. The second concrete conduit is positioned on the third elongated support when the outer boom member is in its retracted position. The second concrete conduit extends from the outer end of the third elongated support when the outer boom member is in its extended position. The flexible concrete hose is positioned on the first elongated support and at least partially positioned upon the second elongated support when the intermediate and outer boom members are in their retracted positions. A concrete discharge conduit in the form of a rigid jib boom member is pivotally and rotatably secured to the outer end of the outer boom member and includes a self-aligning mechanism which normally maintains the rigid jib boom member in a pivotal aligned relationship with respect to the truck. A flexible concrete discharge hose is secured to the outer end of the rigid jib boom member. The construction of the apparatus of this invention enables the boom assembly to be moved into low buildings with the jib boom member being able to pivot around pillars, columns or the like. Further, the arrangement of the various components allows concrete to be discharged at a location close to the truck.

The apparatus of this invention also has crane capabilities and has an aerial basket or platform removably mountable on the outer end of the outer boom member.

It is therefore a principal object of the invention to provide an improved concrete pumping apparatus.

A further object of the invention is to provide a telescopic boom-mounted concrete pump apparatus.

Still another object of the invention is to provide a telescopic boom-mounted concrete pump apparatus wherein the telescopic boom may be extended into low buildings.

Yet another object of the invention is to provide an apparatus of the type described which includes a pivotal jib boom member which may be pivoted around obstructions within the building.

Still another object of the invention is to provide an apparatus of the type described which has telescopic crane capabilities.

Yet another object of the invention is to provide an apparatus of the type described which has aerial lift capability.

These and other objects will be apparent to those skilled in the art.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a rear perspective view of the apparatus of this invention;

FIG. 2 is a top view of the apparatus of this invention;

FIG. 3 is a side view of the apparatus of this invention;

FIG. 4 is a rear view of the apparatus of this invention;

FIG. 5 is a perspective view of the aerial platform or basket of this invention;

FIG. 6 is a bottom perspective view of the apparatus of FIG. 5 ;

FIG. 7 is a top view of the apparatus of FIGS. 5 and 6 ;

FIG. 8 is a side view of the apparatus of this invention; and

FIG. 9 is a side view of the aerial platform or basket.

DESCRIPTION OF THE PREFERRED EMBODIMENT

The numeral 10 refers to a truck including a wheeled frame means 12 and a cab 14 mounted at the forward end thereof. Platform 16 is provided at the rearward end of the truck. The numeral 18 refers to a conventional crane pedestal which is rotatably mounted on the truck in conventional fashion. Pedestal 18 is positioned on base 19 . The numeral 20 refers generally to a telescoping boom assembly which is pivotally mounted at the upper end of the pedestal 18 at 22 and which has a hydraulic cylinder extending therebetween in conventional fashion for pivotally moving the boom assembly 20 with respect to the pedestal 18 .

A conventional concrete pump would be mounted at the rear end of the truck and would have a discharge conduit 24 extending therefrom. Concrete conduit 24 extends into the pedestal base 19 at 26 and extends outwardly from the upper end of the pedestal, as seen in the drawings. A swivel connection is provided in the concrete conduit 24 within the pedestal 18 and base 19 to enable the concrete conduit portion 28 to rotate with respect to the concrete conduit 26 within pedestal 18 and base 19 . The upper end of concrete conduit portion 28 has a rotational connection 29 aligned with the boom pivot to allow rotational movement of the upper end of the concrete conduit portion 28 . The rotational connection 29 is connected to a rigid concrete conduit 30 at 32 with the concrete conduit 30 being supported at one side of the inner boom member 34 of boom assembly 20 . The outer end of concrete conduit 30 is connected to one end of a flexible concrete hose 36 by an elbow 38 . When the boom assembly 20 is in its retracted position, as illustrated in FIG. 1 , a portion of the flexible hose 36 rests in and is supported on an L-shaped support which is operatively secured to the inner boom member 34 by means of cross braces 42 which are secured to inner boom member 34 . Elongated support bars 44 are secured to the cross braces 42 and extend along the length of the boom member 34 , as illustrated in the drawings. The other end of the flexible concrete hose is connected to a rigid concrete conduit in the form of a metal tube or pipe 46 at 48 . A box-shaped frame member 50 is pivotally secured, about a horizontal axis, to the outer end of outer boom member 52 at 54 . Outer boom member 52 is telescopically mounted within intermediate boom member 56 which is telescopically received within inner boom member 34 in conventional fashion. One end of concrete conduit 58 is connected to the end of concrete conduit 46 at 60 . The other end of concrete conduit 58 is rotationally connected to concrete conduit 61 by means of swivel joint 59 which is aligned with pivot 54 between the outer boom member 52 and frame member 50 . Concrete conduit 61 extends into the outer end of the frame member 50 and is fluidly connected to concrete conduit 62 which extends from frame member 50 by means of a swivel joint connection within frame member 50 . A hydraulic cylinder is operatively connected to frame member 50 at 64 and would also be pivotally connected to outer boom member 52 to pivotally move frame member 50 with respect to outer boom member 52 . Frame member 50 includes a support assembly 66 rotatably mounted on the outer end thereof so that the support 66 and the concrete conduit 62 may be rotatably moved with respect to the frame member 50 and the boom assembly 20 .

The numeral 72 refers to an elongated support which is positioned on the cross braces 42 for movement with inner boom member 34 . An elongated support 74 is slidably mounted within the support 72 and has its outer end operatively connected to the outer end of intermediate boom member 56 . Thus, as intermediate boom member 56 is moved from its retracted position within inner boom member 34 , support 74 moves from its retracted position to its extended position. Preferably, the conduit 46 is provided with a guide or the like which engages the support 74 to maintain the conduit 46 in its proper relationship within support 74 .

When the boom assembly is in its retracted position, the flexible hose 36 is generally U-shaped. As the boom assembly is extended, the hose. 36 tends to roll or straighten out, thereby effectively increasing the length thereof. In other words, the discharge end of hose 36 moves with concrete conduit 46 as the boom assembly is extended. The rigid concrete conduit connects the hose 36 to the conduit 62 . The pivotal and rotation movement of the conduit 62 permits the boom assembly to be extended into low windows or openings in a building with the conduit 62 being able to pivot or rotate around posts, columns, etc. The apparatus is also able to dump concrete close to the truck if desired.

The apparatus of this invention also has crane capabilities. A motorized winch 80 is secured to the inner boom 34 , as seen in FIG. 8 . Cable 82 extends from winch 80 and passes over sheave 84 which is secured to outer boom member 52 . Hook 86 is provided at the free end of cable 82 to enable loads to be lifted using the crane features of the invention.

The apparatus also has aerial lift capabilities when the aerial platform 88 is utilized. The aerial platform 88 is mounted on the support assembly 66 as described hereinafter. Aerial platform 88 includes a platform portion 90 having a pair of spaced-apart frame members 92 and 94 secured to the bottom side thereof which have registering openings 96 and 98 formed therein, respectively, which are adapted to receive the pins 67 therein. The platform 88 is selectively removably secured to the support assembly 66 by inserting the pins 67 through the openings 69 in support assembly 66 and the openings 96 , 98 in frame members 92 , 94 .

The upper surface of platform portion 90 is preferably provided with a non-slip surface 100 such as expanded metal. A hinged cover 102 is mounted on platform portion 90 for selectively closing an opening 104 formed in the platform portion 90 . A railing assembly 106 extends upwardly from platform portion 90 , as seen in the drawings. The platform 88 will have remote controls associated therewith to enable a worker to remotely control the operation of the boom assembly, concrete pumps, etc.

The aerial platform will normally be used instead of the concrete conduit 62 disclosed in the co-pending application when it is desired to pump concrete into forms or the like. In situations such as those, the platform 88 replaces the conduit 62 and a worker positions himself in the platform. A flexible concrete hose 108 is connected to the swivel joint connection which was used to connect conduits 61 and 62 . The hose 108 is extended upwardly through the opening 104 and draped over the upper end of the railing 106 so that the worker may grasp the same to direct the flow of concrete from the outer end of the hose 108 . The aerial platform 88 may also be used for other aerial lift tasks as required.

Thus it can be seen that the invention accomplishes at least all of its stated objectives.

Claims

1. In combination:a truck comprising a wheeled frame having rearward and forward ends, and a cab mounted on the forward end of said wheeled frame; a rotatable pedestal assembly mounted on said wheeled frame rearwardly of said cab; a telescopic boom assembly, having inner and outer ends, having its inner end pivotally secured, about a horizontal axis, to said pedestal; a first hydraulic cylinder pivotally connecting said telescopic boom assembly to said pedestal for pivotally moving said telescopic boom assembly with respect to said pedestal; said telescopic boom assembly comprising an inner first boom member having inner and outer ends and first and second sides, at least one intermediate boom member, having inner and outer ends, telescopically mounted in said inner boom member which is movable between retracted and extended positions with respect to said inner boom member, and an outer boom member having inner and outer ends, telescopically mounted in said intermediate boom member, which is movable between retracted and extended positions with respect to said intermediate boom member; said outer boom member being movable with said intermediate boom member as said intermediate boom member is retracted and extended; a first concrete conduit, having inner and outer ends, positioned at said first side of said inner boom member; said inner end of said first concrete conduit being positioned at said inner end of said inner boom member; said outer end of said first concrete conduit being positioned at said outer end of said inner boom member; said inner end of said first concrete conduit being in communication with a source of concrete under pressure; an elongated, flexible concrete hose having first and second ends; said first end of said flexible concrete hose being operatively connected to said outer end of said first concrete conduit; a first elongated support, having inner and outer ends, mounted on said inner boom member at said first side thereof; a second elongated support, having inner and outer ends, mounted on said inner boom member at said second side thereof; a third elongated support, having inner and outer ends, movably mounted on said second elongated support; said third elongated support being movable between retracted and extended positions with respect to said second elongated support; said outer end of said third elongated support being operatively secured to said outer end of said intermediate boom member so that said third elongated support moves from its said retracted position to its said extended position as said intermediate boom member is moved from its said retracted position to its said extended position; a second concrete conduit, having inner and outer ends; said inner end of said second concrete conduit being in fluid communication with said second end of said flexible concrete hose; said second concrete conduit being secured to said outer end of said outer boom member for movement therewith; said second concrete conduit being positioned on said third elongated support when said outer boom member is in its said retracted position; said second concrete conduit extending from said outer end of said third elongated support when said outer boom member is in its said extended position; said flexible concrete hose being positioned on said first elongated support and at least partially upon said second elongated support when said intermediate and outer boom members are in their said retracted positions; a concrete discharge conduit operatively secured to said outer end of said second concrete conduit; and a crane winch assembly mounted on said boom assembly.

2. The combination of claim 1 wherein said concrete discharge conduit comprises a rigid jib boom member, having inner and outer ends, pivotally secured to the outer end of said outer boom member.

3. The combination of claim 2 wherein said rigid jib boom member includes a self-aligning mechanism which normally maintains said rigid jib boom member in an aligned relationship with respect to said outer boom member.

4. The combination of claim 2 wherein a flexible concrete discharge hose is secured to said outer end of said rigid jib boom member.

5. The combination of claim 1 wherein said flexible concrete hose is generally U-shaped when the intermediate boom member and said outer boom member are in their said retracted positions.

6. The combination of claim 1 wherein said first elongated support is generally L-shaped in cross section.

7. The combination of claim 1 wherein said second elongated support is generally U-shaped in cross section.

8. The combination of claim 1 wherein said third elongated support is generally U-shaped in cross section.

9. The combination of claim 1 wherein said first concrete conduit comprises a rigid pipe.

10. The combination of claim 1 wherein said third concrete conduit comprises a rigid pipe.

11. The combination of claim 1 wherein said concrete discharge conduit comprises a rigid jib boom member pivotally and rotatably secured to the outer end of said outer boom member.

12. The combination of claim 11 wherein the pivotal axis and the rotational axis of said jib boom member are transversely disposed with respect to one another.

13. In combination:a truck comprising a wheeled frame having rearward and forward ends, and a cab mounted on the forward end of said wheeled frame; a rotatable pedestal assembly mounted on said wheeled frame rearwardly of said cab; a telescopic boom assembly, having inner and outer ends, having its inner end pivotally secured, about a horizontal axis, to said pedestal; a first hydraulic cylinder pivotally connecting said telescopic boom assembly to said pedestal for pivotally moving said telescopic boom assembly with respect to said pedestal; said telescopic boom assembly comprising an inner first boom member having inner and outer ends and first and second sides, at least one intermediate boom member, having inner and outer ends, telescopically mounted in said inner boom member which is movable between retracted and extended positions with respect to said inner boom member, and an outer boom member having inner and outer ends, telescopically mounted in said intermediate boom member, which is movable between retracted and extended positions with respect to said intermediate boom member; said outer boom member being movable with said intermediate boom member as said intermediate boom member is retracted and extended; a first concrete conduit, having inner and outer ends, positioned at said first side of said inner boom member; said inner end of said first concrete conduit being in communication with a source of concrete under pressure; an elongated, flexible concrete hose having first and second ends; said first end of said flexible concrete hose being operatively fluidly connected to said outer end of said first concrete conduit; a first elongated support, having inner and outer ends, mounted on said inner boom member at said first side thereof; a second elongated support, having inner and outer ends, mounted on said inner boom member at said second side thereof; a third elongated support, having inner and outer ends, movably mounted on said second elongated support; said third elongated support being movable between retracted and extended positions with respect to said second elongated support; said outer end of said third elongated support being operatively secured to said intermediate boom member so that said third elongated support moves from its said retracted position to its said extended position as said intermediate boom member is moved from its said retracted position to its said extended position; a second concrete conduit, having inner and outer ends; said inner end of said second concrete conduit being in fluid communication with said second end of said flexible concrete hose; said second concrete conduit being operatively secured to said outer end of said outer boom member for movement therewith; said second concrete conduit being positioned on said third elongated support when said outer boom member is in its said retracted position; said second concrete conduit extending from said outer end of said third elongated support when said outer boom member is in its said extended position; said flexible concrete hose being positioned on said first elongated support and at least partially upon said second elongated support when said intermediate and outer boom members are in their said retracted positions; and an aerial platform operatively mounted on the outer end of said outer boom member.

14. The combination of claim 13 wherein a flexible concrete discharge hose is in fluid communication with said second concrete conduit and extends to said aerial platform.

15. The combination of claim 14 wherein said aerial platform includes a platform portion and wherein said concrete discharge hose extends upwardly through said platform portion.

16. The combination of claim 15 further including a self-aligning mechanism which normally maintains said aerial platform in an aligned relationship with respect to said outer boom member.

17. The combination of claim 13 wherein said flexible concrete hose is generally U-shaped when the intermediate boom member and said outer boom member are in their said retracted positions.

18. The combination of claim 13 wherein said first elongated support is generally L-shaped in cross section.

19. The combination of claim 13 wherein said second elongated support is generally U-shaped in cross section.

20. The combination of claim 13 wherein said third elongated support is generally U-shaped in cross section.

21. The combination of claim 13 wherein said first concrete conduit comprises a rigid pipe.

22. The combination of claim 13 wherein said third concrete conduit comprises a rigid pipe.

23. The combination of claim 13 wherein said concrete discharge conduit comprises a rigid jib boom member pivotally and rotatably secured to the outer end of said outer boom member.

24. The combination of claim 23 wherein the pivotal axis and the rotational axis of said jib boom member are transversely disposed with respect to one another.

25. The combination of claim 13 further including a crane winch assembly secured to said boom assembly.

26. In combination:a truck comprising a wheeled frame having rearward and forward ends, and a cab mounted on the forward end of said wheeled frame; a rotatable pedestal assembly mounted on said wheeled frame rearwardly of said cab; a telescopic boom assembly, having inner and outer ends, having its inner end pivotally secured, about a horizontal axis, to said pedestal; a first hydraulic cylinder pivotally connecting said telescopic boom assembly to said pedestal for pivotally moving said telescopic boom assembly with respect to said pedestal; said telescopic boom assembly comprising an inner first boom member having inner and outer ends and first and second sides, at least one intermediate boom member, having inner and outer ends, telescopically mounted in said inner boom member which is movable between retracted and extended positions with respect to said inner boom member, and an outer boom member having inner and outer ends, telescopically mounted in said intermediate boom member, which is movable between retracted and extended positions with respect to said intermediate boom member; said outer boom member being movable with said intermediate boom member as said intermediate boom member is retracted and extended; a first concrete conduit, having inner and outer ends, positioned at said first side of said inner boom member; said inner end of said first concrete conduit being positioned at said inner end of said inner boom member; said outer end of said first concrete conduit being positioned at said outer end of said inner boom member; said inner end of said first concrete conduit being in communication with a source of concrete under pressure; an elongated, flexible concrete hose having first and second ends; said first end of said flexible concrete hose being operatively connected to said outer end of said first concrete conduit; a first elongated support, having inner and outer ends, mounted on said inner boom member at said first side thereof; a second elongated support, having inner and outer ends, mounted on said inner boom member at said second side thereof; a third elongated support, having inner and outer ends, movably mounted on said second elongated support; said third elongated support being movable between retracted and extended positions with respect to said second elongated support; said outer end of said third elongated support being operatively secured to said outer end of said intermediate boom member so that said third elongated support moves from its said retracted position to its said extended position as said intermediate boom member is moved from its said retracted position to its said extended position; a second concrete conduit, having inner and outer ends; said inner end of said second concrete conduit being in fluid communication with said second end of said flexible concrete hose; said second concrete conduit being secured to said outer end of said outer boom member for movement therewith; said second concrete conduit being positioned on said third elongated support when said outer boom member is in its said retracted position; said second concrete conduit extending from said outer end of said third elongated support when said outer boom member is in its said extended position; said flexible concrete hose being positioned on said first elongated support and at least partially upon said second elongated support when said intermediate and outer boom members are in their said retracted positions; and an aerial platform secured to the outer end of said boom assembly.

27. The combination of claim 26 further comprising a crane winch assembly mounted on said boom assembly.