1. Field of the Invention
The present invention relates to drivers for a pulsed diode light source, and more particularly to drivers for a pulsed diode light source suitable for improved temperature range operation.
2. Description of Related Art
Pulsed laser diode drivers typically are used to generate pulses of current into one or more laser diodes. Pulsed laser diode drivers are manufactured and sold by a variety of companies, including OptiSwitch Technology Corporation of San Diego, Calif., USA; Analog Modules, Inc. of Longwood, Fla., USA; Avtech Electrosystems Ltd. of Ogdensburg, N.Y., USA; and Directed Energy, Inc., an IXYS Company, of Fort Collins, Colo., USA.
The characteristics of capacitors are affected by temperature, which can adversely impact the ability of the driver to maintain a constant current through the laser diode load. The impact on current level can be reduced by using large capacitor banks and operating the linear pass element close to saturation. Unfortunately, the use of large capacitor banks increases the size, weight and bulkiness of the driver, which may be undesirable in some applications.
One embodiment of the present invention is a pulsed diode light source driver comprising a diode driver section comprising a switchable linear current driver coupled in series with a plurality of diode nodes for connecting to a diode light source; a power supply having an output coupled to the diode driver section for providing an output voltage thereto, and an adjust node for controllably varying the output voltage as a function of deviation in an electrical property at the adjust node from a predetermined value; an output capacitor coupled to the output of the power supply; a temperature sensor physically disposed relative to the output capacitor for indicating temperature thereof with a temperature-varying signal; a conditioning circuit for perturbing the electrical property at the adjust node from the predetermined value as a function of the temperature-varying signal to thereby vary the output voltage of the power supply in accordance with a voltage-temperature profile for the output capacitor, the conditioning circuit being coupled to the temperature sensor for receiving the temperature-varying signal; and a voltage monitor for restoring the electrical property at the adjust node to the predetermined value as a function of change in the output voltage of the power supply to thereby vary the output voltage of the power supply in accordance with the voltage-temperature profile for the output capacitor, the voltage monitor being coupled to the output of the power supply. The pulsed diode light source driver is operable for maintaining current pulses from the diode driver section constant over a temperature range, and the voltage-temperature profile for the output capacitor is operatively effective for maintaining current pulses from the diode driver section constant over a low end of the temperature range. In one variation, the conditioning circuit is for perturbing the electrical property at the adjust node from the predetermined value to a perturbed value as a function of the temperature-varying signal, and the voltage monitor is for restoring the electrical property at the adjust node from the perturbed value to the predetermined value as a function of change in the output voltage of the power supply
Another embodiment of the present invention is a pulsed diode light source system comprising a diode driver section comprising a diode light source and a switchable linear current driver coupled in series with the diode light source; a power supply having an output coupled to the diode driver section for providing an output voltage thereto, and an adjust node for controllably varying the output voltage; an output capacitor coupled to the output of the power supply; a temperature sensor physically disposed relative to the output capacitor for indicating temperature thereof with a temperature-varying signal; a conditioning circuit for perturbing the electrical property at the adjust node from the predetermined value as a function of the temperature-varying signal to thereby vary the output voltage of the power supply in accordance with a voltage-temperature profile for the output capacitor, the conditioning circuit being coupled to the temperature sensor for receiving the temperature-varying signal; and a voltage monitor for restoring the electrical property at the adjust node to the predetermined value as a function of change in the output voltage of the power supply to thereby vary the output voltage of the power supply in accordance with the voltage-temperature profile for the output capacitor, the voltage monitor being coupled to the output of the power supply. The pulsed diode light source driver is operable for maintaining current pulses from the diode driver section constant over a temperature range, and the voltage-temperature profile for the output capacitor is operatively effective for maintaining current pulses from the diode driver section constant over a low end of the temperature range.
Another embodiment of the present invention is a method for driving a diode light source with current pulses, comprising driving the diode light source with current pulses from a switchable linear current driver over an operating temperature range; providing an output voltage from an output of a variable output power supply to the switchable linear current driver, the output having an output capacitor coupled thereto; sensing temperature of the output capacitor with a temperature sensor physically disposed relative to the output capacitor for indicating temperature thereof; and increasing the output voltage from the variable output power supply in response to an indication from the temperature sensor of decreasing temperature within a low end of the operating temperature range, to maintain constant the current pulses from the switchable linear current driver to the diode light source. In a variation, the method may further comprise decreasing the output voltage from the variable output power supply in response to an indication from the temperature sensor of increasing temperature within a high end of the operating temperature range, to maintain constant the current pulses from the switchable linear current driver to the diode light source.
Many applications that use pulsed laser diode drivers in varying temperature environments would benefit from smaller and lighter weight units. Examples of such applications include laser rangefinders, laser illuminators, laser designators, laser markers, and commercial diode pumped laser systems. For applications in which a bulky driver is undesirable, capacitors offering similar levels of capacitance as other types of capacitors but in a smaller and lighter physical implementation may be used. A suitable type of capacitor is, for example, an aluminum electrolytic capacitor. Moreover, a smaller capacitance value may be used if the linear pass element in the driver is operated so that it is away from saturation initially and approaches saturation at the end of the pulse period, while maintaining constant current during the pulse. This also helps to decrease the size and weight of the driver.
Some types of capacitors are particularly susceptible to temperature-related changes in their equivalent series resistance, or ESR. In these types of capacitors, the ESR increases at low temperatures, and decreases at high temperatures. In an aluminum electrolytic capacitor, for example, ESR increases radically with decreasing low temperatures. The increase in ESR at low temperature tends to affect the ability of the driver to maintain the desired current level, while the decrease in ESR at high temperature tends to increase switching losses in the linear pass element.
To compensate for the effect of temperature on the ESR of the capacitor, an effect to which the aluminum electrolytic type of capacitor is particularly susceptible, a pulsed laser diode driver is described herein which monitors the temperature of the capacitor and suitably adjusts the voltage applied to it so as to maintain a constant current through the laser diode load over a desired range of temperature. It will be appreciated that the term “constant current pulses” is defined by the context of the application to mean current pulses whose variations do not exceed the level specified for the application. Advantageously, the pulsed laser diode driver may be made particularly small and lightweight for a given temperature range that includes low temperatures, or the pulsed laser diode driver may be made to operate over an extended temperature range that includes low temperatures for a given size and weight. The temperature compensation circuit may also be used at high temperatures to improve the energy efficiency of the pulsed laser diode driver.
The output of the conditioning circuit 210 is applied to the output voltage adjust node ADJ of the power supply 200 through a voltage monitor 202 for varying the voltage output of the power supply 200, and therefore the voltage across the capacitor 230, as a function of the temperature of the capacitor 230 and the voltage output of the power supply 200. In particular, the voltage output of the power supply 200 and therefore the voltage across the capacitor 230 is increased during low temperature operation so that the laser diode 240 is driven at the desired constant current even over the low end of the range of operating temperatures. The set point of the conditioning circuit 210 is established by a voltage VSET applied to terminal 270. The power supply 200 is set to a suitable initial level by the voltage monitor 202, which applies a portion of the output of the power supply 200 to the output voltage adjust node ADJ.
The conditioning circuit 210 and the voltage monitor 202 operates as follows to maintain a constant current through the laser diode load at low temperature. When the temperature being monitored decreases to a point at which the ESR of the capacitor would otherwise begin to disrupt the constant current, the output of the power supply 200 is increased under control of the output of the conditioning circuit 210 until the input condition at the output voltage adjust node ADJ is satisfied by the voltage monitor 202. Both the conditioning circuit 210 and the voltage monitor 202 act on the output voltage adjust node ADJ in accordance with the specifications of the power supply 200 so that a suitable voltage-temperature profile for the capacitor 230 is established at the output of the power supply 200 to maintain constant current and, if desired, to optimize system efficiency.
The conditioning circuit 210 may be modified to vary the voltage on the output storage capacitor 230 at higher temperatures to help maintain efficient operation of the current driver 250 in some implementations, and especially in systems operating at frequencies of around 20 Hertz and higher. When the temperature being monitored exceeds a predetermined value, the voltage on the capacitor 230 may be decreased. The voltage may decrease linearly or may take any profile which optimizes system efficiency. Alternatively, the voltage may be made to vary continuously in accordance with a desired profile from hot to cold and from cold to hot, or with one profile from hot to cold and another profile from cold to hot.
While many different types of capacitors are suitable for use as the capacitive device 230, the aluminum electrolytic type of capacitor is particularly suitable for applications requiring small size and weight because the aluminum electrolytic capacitor provides more capacitance per unit volume than many other types of capacitors. Unfortunately, the aluminum electrolytic type capacitor is particularly susceptible to low temperature effects. In particular, the capacitance tends to fall off below room temperature, the equivalent series resistance (“ESR”) increases due to declining conductance of the electrolyte salts, and the dissipation factor (“DF”) increases. While ESR behavior is different for different capacitors, an illustrative behavior for an aluminum electrolytic capacitor is an exponential increase in ESR from about 16 milliohms at 0 degrees C., to about 18 milliohms at minus 10 degrees C., to about 21 milliohms at minus 20 degrees C., to about 31 milliohms at minus 30 degrees C., and to about 68 milliohms at minus 40 degrees C. The decrease in ESR with increasing temperature is much less pronounced, with the ESR being about 9 or 10 milliohms at 40 degrees C.
The conditioning circuit 210 and the temperature sensor 220 are effective for compensating for the effects of low temperature on the aluminum electrolytic type of capacitor by suitably increasing the voltage output of the power supply 200. Moreover, if desired, the conditioning circuit 210 and the temperature sensor 220 may be used to compensate for the effects of high temperature on the capacitor 230 by suitably decreasing the voltage output of the power supply 200 to reduce switching losses in the current driver 250.
The output voltage of the DC/DC converter 300 charges up the aluminum electrolytic capacitor 330 to a desired voltage based on the laser diode 340 load, the characteristics of aluminum electrolytic capacitor 330, the total circuit resistance, the on-state drop across the MOSFET 352, and the temperature of the aluminum electrolytic capacitor 330. A temperature compensation circuit is provided to control the output voltage of the DC/DC converter 300 as a function of temperature of the aluminum electrolytic capacitor 330. A temperature sensor 310 monitors the temperature of the aluminum electrolytic capacitor 330, and supplies a temperature signal through resistor 318 to the inverting input of an operational amplifier 320. A set voltage VSET formed by dividing a voltage at node 312 with resistors 314 and 316 is applied to the non-inverting input of the operational amplifier 320. The operational amplifier 320 receives power at terminal 321, and includes a feedback resistor 322 connected between its output and the inverting input. The output of the operational amplifier 320 is an error signal which is divided by resistors 327 and 329 and applied through resistor 324 to the output voltage adjust node ADJ of the DC/DC inverter 300 to control the voltage level VOUT at the output. A voltage divider formed by resistors 326 and 328 is connected to the output of the DC/DC inverter 300 and has its midpoint connected to the output voltage adjust node ADJ to set the voltage at the output of the DC/DC inverter 300 to a suitable initial level, and to satisfy the input condition at the output voltage adjust node ADJ when the output of the DC/DC inverter 300 has increased to the desired level. The voltage divider formed by resistors 326 and 328 is one illustrative technique for implementing a voltage monitor, and other suitable techniques will be known to one of ordinary skill in the art upon a study of this patent document.
An illustrative set of suitable values is as follows: capacitor 330 6700 μF, resistor 314 150 KΩ, resistor 316 698 KΩ, resistor 318 10 KΩ, resistor 322 60.4 KΩ, resistor 327 57.6 KΩ, resistor 329 34.0 KΩ, resistor 324 1 KΩ, resistor 326 300 KΩ, resistor 328 22.6 KΩ, and resistor 354 1 mΩ. Other suitable values for the temperature compensating components of the circuit of
The pulsed laser diode driver of
Temperature and particularly low temperature affects certain characteristics of the aluminum electrolytic capacitor 330 which can in turn disrupt the constant current. To compensate for these disturbances, the temperature sensor 310 monitors the capacitor temperature, and the operational amplifier 320 responds to the signal from the temperature sensor 310 to establish a suitably conditioned temperature-varying control signal on the output voltage adjust node ADJ of the DC/DC converter 300, the control signal being suitable conditioned to implement the desired voltage-temperature profile for the capacitor 330 to compensate for temperature. At low temperature, the ESR of the capacitor 330 significantly increases, so that to compensate, the voltage on the capacitor 330 is increased to a level suitable for maintaining the current through the laser diode 340 constant.
The voltage output VOUT of the DC/DC converter 300 varies depending on the control signal, illustratively a voltage level, applied to the output voltage adjust node ADJ. If the voltage at the ADJ node is less than the internal reference voltage, the voltage output VOUT increases. Conversely, if the voltage at the ADJ node is greater than the internal reference voltage, the voltage output VOUT decreases. The illustrative temperature compensation circuit functions by the sourcing or sinking of current into and out of the ADJ node by use of the operational amplifier 320. If the sensed temperature is above TSET, the output voltage of the operational amplifier 320 is such that the voltage at the ADJ node equals the internal reference voltage of the DC/DC converter 300. In this condition no current flows into or out of the ADJ node, and the voltage output VOUT of the DC/DC converter 300 is unchanged. If the temperature falls below TSET, then the output voltage of the operational amplifier 320 falls so that the voltage at the ADJ node falls below the internal reference voltage of the DC/DC converter 300 and the operational amplifier 320 sinks current, thus causing the voltage output VOUT of the DC/DC converter 300 to increase. As VOUT increases, the voltage at the midpoint of resistors 326 and 328 increases until it equals the internal reference voltage, at which point VOUT stops increasing. If the temperature reverses and begins to rise toward TSET, then the output voltage of the operational amplifier 320 rises so that the voltage at the ADJ node rises above the internal reference voltage of the DC/DC converter 300 and the operational amplifier 320 sources current, thus causing the voltage output VOUT of the DC/DC converter 300 to decrease. As VOUT decreases, the voltage at the midpoint of resistors 326 and 328 decreases until it equals the internal reference voltage, at which point VOUT stops decreasing.
If it is desired to decrease the voltage on the capacitor 330 at high temperatures to avoid switching losses at the MOSFET 352, additional temperature compensation circuit elements may be added to implement a suitable high temperature profile for the voltage on the output storage capacitor.
The temperature sensor 310 may be placed in contact with or as close to the capacitor 330 as practical to measure the temperature of the capacitor. Alternatively, the temperature of the capacitor may be measured inferentially by positioning the temperature sensor to measure the temperature of the circuit board generally or the temperature of the ambient. If a bank of capacitors is used, two or more temperature sensors may be used to monitor temperature across the capacitor bank, or at each capacitor if desired. The temperature signals from the temperature sensors may be averaged or combined in accordance with a particular algorithm to provide an optimal temperature reading for the temperature compensation circuit.
The circuit of
The simulation input and output for the model of
The circuit of
The driver 700 is available as model PLDD-200-1-1 from OptiSwitch Technology Corporation of San Diego, Calif., USA.
In one variation of the pulsed laser diode driver circuit, the servo may be omitted if less stability and increased current rise time is tolerable.
Although the various implementations described herein are used for driving laser diode loads, they are also suitable for driving light emitting diode (“LED”) loads. The term LED is intended to be broadly defined to mean an individual light emitting diode device, individual light emitting diode devices connected in series or in parallel or in any combination thereof, or a LED bar such as a monolithic element having multiple light emitting elements connected in series or in parallel or in any combination thereof. Many different types of LED's are available. The term “ pulsed diode light source driver” refers to a driver for a laser diode as well as a driver for an LED.
The description of the invention including its applications and advantages as set forth herein is illustrative and is not intended to limit the scope of the invention, which is set forth in the claims. Variations and modifications of the embodiments disclosed herein are possible, and practical alternatives to and equivalents of the various elements of the embodiments would be known to one of ordinary skill in the art upon a study of this patent document. Moreover, unless otherwise stated the various values and geometries are approximations, and various properties are not necessarily exclusive of other properties, as would be appreciated by one of ordinary skill in the art. Terms such as capacitance, inductance and resistance do not preclude parasitics, for example. These and other variations and modifications of the embodiments disclosed herein, including of the alternatives and equivalents of the various elements of the embodiments, may be made without departing from the scope and spirit of the invention.