This description relates to controlling temperature of power devices.
Avalanche breakdown relates to a phenomenon that can occur in both insulating and semiconducting materials when an electric field across a p-n junction has energy sufficient to create free charge carriers that collide with bound electrons to create more free charge carriers. The increase in free charge carriers results in a significant increase in current through a p-n junction. During overvoltage stress conditions, a power device may experience excessive power dissipation responsive to avalanche breakdown. The increased power dissipation induces junction temperature rise of the power device and the package it is contained in. In some circumstances, the temperature rise can cause damage to the device (e.g., delamination of the package).
In a described example, a circuit includes a power device having voltage inputs and a command input. A sensing circuit has a sensor input and a sensor output, in which the sensor input is coupled to the power device. A control circuit has a control input and a control output, in which the control input coupled to the sensor output. A driver circuit has a driver input and a driver output. The driver input is coupled to the control output, and the driver output is coupled to the command input of the power device.
In another described example, a circuit includes a power device having voltage input terminals and a command input. The power device is configured to conduct current between the voltage inputs responsive to a control input signal. A thermal sensor is configured to sense temperature of the power device and provide a sensor signal responsive to the sensed temperature. A driver circuit configured to provide a driver signal to the command input of the power device to turn on the power device responsive to the sensor signal and reduce the temperature of the power device.
In a further described example, a system includes an integrated circuit (IC) having voltage input terminals. The IC includes a power device having input terminals and a command input, the input terminals of the power device being coupled to the voltage input terminals of the IC. The IC also includes a sensor coupled to the power device, the sensor configured to provide a sensor signal responsive to detecting an overstress event of the power device. The IC also includes a driver circuit coupled to the command input of the power device and configured to drive the power device responsive to the sensor signal. A test system includes a voltage source coupled to the voltage input terminals and is configured to provide a test voltage to cause the overstress event of the power device.
Example embodiments relate to circuitry and methods to control the temperature of power devices. As used herein, the term power device refers to a semiconductor device, which can be implemented in an integrated circuit (IC) chip and used as switch or rectifier or other type of power electronic device. Examples of power devices include metal-oxide semiconductor field-effect transistors (MOSFETs), insulated-gate bipolar transistors (IGBTs), bipolar junction transistors (BJTs), laterally-diffused metal-oxide semiconductor (LDMOS) FETs, and the like.
In an example, a circuit includes a power device having voltage inputs and a control input. A sensing circuit has a sensor input and a sensor output, in which the sensor input is coupled to the power device. A control circuit has a control input and a control output, in which the control input is coupled to the sensor output. The control circuit can be implemented as part of the sensing circuit or as a separate circuit. A driver circuit has a driver input and a driver output. The driver input is coupled to the control input, and the driver output is coupled to the control input of the power device. For example, the sensing circuit is configured to sense an overstress condition of the power device, such as by sensing temperature, voltage or current of the power device. The control circuit is configured to modulate a control signal at the driver input responsive to the sensed overstress condition. As a result, the power device is operated during the sensed overstress condition responsive to the control signal to reduce temperature of the power device accordingly.
The circuit also includes a sensing circuit 110 having a sensor input 112 and a sensor output 114. The sensor input 112 is coupled to the power device 102 is coupled to the power device 102. For example, the coupling, schematically shown at 116, can include a conductive coupling, such as electrically conductive and/or thermally conductive connections. The sensing circuit 110 is configured to detect an avalanche condition of the power device 102 and provide a sensor signal representative of the sensed avalanche condition. As used herein, the term avalanche condition refers to an electrical breakdown of insulating region of the power device 102 (e.g., a p-n junction of a semiconductor power device) responsive to an applied electric field. For example, application of a sufficiently high voltage and/or current to the inputs 104 and 106 of the power device while the power device is turned off (e.g., not activated), such as during a high-potential (HIPOT) test, can create an electric field across an insulating region of the power device sufficient to trigger electrical breakdown. Electrical current thus can flow through the power device responsive to the electrical breakdown. The sensing circuit can sense temperature and/or an electrical characteristic of the power device to detect the overstress (e.g., avalanche) condition.
In an example, the sensing circuit 110 is a thermal sensor arranged adjacent the power device 102 and configured to measure the temperature of the power device and provide the sensor signal representative of the temperature. In another example, the sensing circuit 110 is configured to measure an electrical characteristic (e.g., voltage, current, power) of the power device 102, such as a voltage and/or current of the power device, and provide the sensor signal responsive to the measured electrical characteristic. In an example, circuit 100 is implemented as an IC including the power device 102 and the sensing circuit 110 on a common substrate (e.g., die) within IC packaging material.
The circuit 100 also includes a control circuit 118 having a control input 120 and a control output 122. The control input 120 is coupled to the sensor output 114. The control output 122 is coupled to a driver input of a driver circuit 124. The control circuit 118 is configured to provide a control signal to the driver circuit 124 responsive to the sensor signal. For example, the control circuit 118 is configured to compare the sensor signal to a threshold, and provide the control signal as a pulse or series of pulses responsive to the sensor signal indicating an avalanche condition for the power device. In the example of
The driver circuit 124 has a driver output coupled to the command input 108 of the power device. The driver circuit 124 is configured to supply a drive signal to the command input responsive to the control signal at 122. The power device is configured to activate (e.g., turn on) responsive to the drive signal to reduce power dissipated by the power device during the avalanche condition.
For example, the sensing circuit 110, control circuit 118 and driver circuit 124 are configured as a “turn-on” control loop to regulate operation of the power device 102 during avalanche conditions. In an example, the control circuit 118 is configured to provide the control signals as pulses having a duty cycle responsive to the sensor signal. The duty cycle of the control signal can be fixed or it can vary over time. For example, the duty cycle can be set responsive to temperature variations of the power device. The control circuit 118 can be configured to repeatedly activate the power device to conduct current when a first temperature threshold and then deactivate the power device when a lower temperature threshold is reached, such as to provide hysteretic control responsive to device temperature. Thus, by activating (e.g., turning on) the power device 102 responsive to detecting an avalanche condition, less power is dissipated by the power device. The reduced power dissipation further enables a decrease in temperature of the power device.
As a further example, a test system 128 is shown coupled to the circuit 100. The test system 128 includes a voltage source 130 coupled in series with a limit resistor RLIM between voltage inputs 104 and 106 of the power device. In an example, the circuit is implemented as an IC 132 and the voltage inputs 104 and 106 of the power device are coupled to terminals 134 and 136 of the IC 132. Thus, RLIM and the voltage source can be coupled to terminals 134 and 136, as shown in
The circuit 200 also includes a thermal sensor 214 coupled to the power device 102. In the example of
In other examples, different numbers and configurations of one or more power devices 102 can be used than as shown in
The thermal sensor 214 is configured to provide a sensor signal at the output 220 responsive to the temperature of the power device. The driver 218 is configured to control the power device 102 responsive to the sensor signal. In an example, the thermal sensor 214 is implemented as a “shut-on” sensor configured to turn on the power device 102 (through the driver 218) responsive to the sensed temperature exceeding a temperature threshold. The temperature threshold can be configurable. In a further example, the thermal sensor 214 is configured to implement hysteretic control in which the thermal sensor provides the sensor signal at a logic high to turn on the FET 202 responsive to the temperature exceeding a first threshold and to provide the sensor signal at a logic low to turn off the FET 202 responsive to the temperature falling below a second threshold. As a result, the FET 202 is turned on and off (e.g., toggled) responsive to the duty cycle of the sensor output signal, and the duty cycle of the sensor signal is responsive to temperature of the power device 102.
As a further example, terminals 206 and 208 are adapted to be coupled to a test system 210. For example, similar to
In an example, the circuit 200 is implemented as an IC 234 that includes the power device 102, thermal sensor 214, driver 218 and transistor 216 implemented on a common substrate (e.g., semiconductor die). In the example IC 234, the thermal sensor can measure the temperature of the die at a location where the thermal sensor is implemented, which depends on the temperature of the power device 102.
The circuit 400 also includes a sensor to detect an overstress condition. In the example of
The voltage sensor 414 is configured to measure a voltage across the FET 402, which also provides a measure of the voltage across body diode 410. The voltage sensor 414 provides a sensor output signal at the output 420 representative of the sensed voltage across the FET 402. For example, the voltage sensor 414 is implemented as a voltage divider circuit (e.g., a resistive voltage divider) configured to provide the voltage representative of the drain voltage of the FET 402. A comparator can compare the voltage divider output with a reference so the comparator provides a first output (e.g., logic high) when the measured voltage exceeds the reference and a second output (e.g., logic low) when the measured voltage does not exceed the reference. In other examples, different configurations of circuitry can be used to implement the voltage sensor 414. The one-shot circuit 422 is configured to control the driver responsive to the sensor output signal at 420, such as by providing a trigger pulse signal having a duration. The duration of the trigger pulse signal at 424 can be fixed, and can be configurable. The driver circuit 426 is configured to drive the power device responsive to the trigger pulse at 424. The driver circuit 426 also has a supply input coupled to a transistor (e.g., JFET) 428. The JFET thus is configured to provide a supply voltage to the driver circuit 426 and the driver circuit provides the drive signal to the power device (with a magnitude) responsive to the voltage drop across the transistor 428.
As an example, terminals 406 and 408 are adapted to be coupled to a test system 430. Similar to
For example, the control circuit 504 is configured to apply an enable input signal to an input terminal 524. An isolation driver 526 has an input coupled to the terminal 524. The isolation driver 526 is configured to provide an isolation control signal, which can pass through the isolation barrier (e.g., as an optical signal), which is converted back to an electrical signal that is as the input control signal to the driver 522 for controlling the power device 102.
The system 502 also includes a protection circuit 530. In an example, the protection circuit 530 is implemented as part of the circuitry 512 in the IC 500. In another example, the protection circuit 530 is implemented as part of the control circuit 504. In yet another example, the protection circuit 530 can be distributed among the circuitry 512 and the control circuit 504. The protection circuit 530 is configured to regulate the junction temperature of the power device 102 during over stress conditions, such as an avalanche condition. For example, the protection circuit 530 is configured to implement sensing and controls according to any of the examples described herein, including
As a further example,
In this description, the term “couple” or “couples” means either an indirect or direct connection. Thus, if a first device couples to a second device, that connection may be through a direct connection or through an indirect connection via other devices and connections. For example, if device A generates a signal to control device B to perform an action, in a first example device A is coupled to device B, or in a second example device A is coupled to device B through intervening component C if intervening component C does not substantially alter the functional relationship between device A and device B such that device B is controlled by device A via the control signal generated by device A.
The recitation “based on” means “based at least in part on.” Therefore, if X is based on Y, X may be a function of Y and any number of other factors.
Modifications are possible in the described embodiments, and other embodiments are possible, within the scope of the claims.
This application claims priority to U.S. Provisional patent application No. 63/107,186, filed Oct. 29, 2020, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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63107186 | Oct 2020 | US |