The present invention relates to temperature controlled containers, and in particular but not limited to containers or housings for electronic or other temperature sensitive equipment.
A known storage container includes an integrated cooling system which is based on the Peltier effect. A drawback of this system is that it uses a relatively large amount of electrical power, and therefore the containers can only be used in locations where sufficient electrical power is available. Where controlled climate conditions are required for mobile applications, the electrical energy available for cooling is often limited, particularly if the vehicle carries other equipment which requires substantial electrical power to operate. As a result, such cooling systems are unable to provide sufficient cooling power. Another drawback of these systems is that they are typically bulky and heavy.
According to one aspect of the present invention, there is provided a container comprising a chamber for accommodating one or more components, and a heat transfer device for receiving heat transfer fluid for controlling the temperature of said chamber.
The chamber may be adapted to house electrical equipment which generates heat and whose temperature is to be controlled. Maintaining the equipment within a predetermined temperature range may be critical to its proper operation. By providing a heat transfer device for receiving heat transfer fluid, the heat transfer device can be connected to an external fluid conditioning system for conditioning the temperature of the heat transfer fluid. The fluid conditioning system may enable the component(s) within the chamber to be cooled with greater energy efficiency than in other systems. The transfer fluid conditioning system may for example comprise a refrigeration system. In some embodiments, the refrigeration system may be installed in a vehicle. For example, the refrigeration system may comprise one or more components of an air conditioning system installed in the vehicle or a dedicated refrigeration system installed in the vehicle. In either case, the refrigeration system may comprise a compressor which is driven by the engine of the vehicle or by another motor, for example an electric motor.
In some embodiments, the chamber has a fluid inlet for introducing a second fluid into the chamber and a fluid outlet for permitting the second fluid to exit the chamber. This arrangement allows a second fluid to be drawn into the chamber, absorb heat from one or more components installed therein and for the heated fluid to be drawn from the chamber.
In some embodiments, the container comprises means defining a fluid path for the second fluid, wherein the fluid path includes the chamber, wherein the heat transfer device is in the fluid path. In this embodiment, the heat transfer device is arranged to absorb heat from the second fluid.
In some embodiments, the container further comprises means defining a return path for the second fluid, the return path being positioned between the fluid outlet and the fluid inlet for returning second fluid from the fluid outlet to the fluid inlet of the chamber. This arrangement allows the second fluid to at least partially recirculate through the chamber.
In some embodiments, the flow path is substantially closed to or substantially sealed from the ambient. A benefit of this arrangement is that the second fluid can be circulated continuously between the outlet and the inlet of the chamber, removing the need for external air, for example, and filters that may be required to filter particle and other contaminants from the air before passing into the chamber.
In some embodiments, the container comprises a displacer for generating a flow of the second fluid in heat exchange relationship with the heat transfer device and for causing the flow of the second fluid, conditioned by the heat transfer device to flow into the chamber through the fluid inlet. The displacer may comprise a fan or other fluid impeller.
In some embodiments, the container excludes one or more components of a heat transfer fluid conditioning system, for example a condenser and/or a compressor of a heat transfer conditioning system. Beneficially, this enables the container to be considerably lighter and more compact.
In some embodiments, the container comprises a fluid coupler for releasably coupling the heat transfer device to at least one of a source of heat transfer fluid and a receiver for receiving heat transfer fluid from the heat transfer device.
In some embodiments, the fluid coupler includes a closure for closing off at least one of a fluid inlet and a fluid outlet of the heat transfer device. The closure may be adapted to automatically close off the respective fluid inlet or fluid outlet of the heat transfer device on decoupling of the coupler.
In some embodiments, the container is capable of providing a closed volume within the container.
In some embodiments, the container comprises one or more releasable closures for releasably closing the volume contained within the container.
In some embodiments, the container comprises a plurality of parts, each defining an external wall portion of the container, each part being separable from a part adjacent thereto.
In some embodiments, the parts include first and second closures for closing opposite ends of the container.
In some embodiments, the container comprises a plurality of parts each defining an external wall portion of the container, and wherein the heat transfer device is mounted on at least one of the parts.
In some embodiments, the container comprises a plurality of parts, each defining an external wall portion of the container, and wherein the container includes a displacer for generating a flow of second fluid in heat exchange relationship with the heat transfer device and for causing the flow of the second fluid to flow in the chamber, and wherein the displacer is mounted on at least one of the parts.
In some embodiments, the part on which the heat transfer device and/or the displacer is mounted comprises an end part of the container. In some embodiments, the end part may also define an end portion of the chamber.
In some embodiments, the container further comprises electrically operated equipment in the chamber. The equipment may for example comprise any one or more of a radio transmitter, a radio receiver, a radio transceiver, a communication device, a data processing device, an integrated circuit, an amplifier, for example a power amplifier, and a controller for controlling operation of a device.
In some embodiments, the container further comprises an interface for at least one of carrying electrical signals from a position external of the chamber to a device within the chamber and carrying electrical signals from a device installed within the chamber to a position external of the chamber. In some embodiments, the container further comprises an interface for carrying electrical power from a position external of the container to provide electrical power to a device to be housed within the chamber.
According to another aspect of the present invention, there is provided a container comprising a chamber for accommodating one or more components whose temperature is to be controlled, a heat transfer device for receiving heat transfer fluid for controlling the temperature of said chamber, said chamber having a fluid inlet for introducing a second fluid into said chamber and a fluid outlet for permitting said second fluid to exit said chamber.
According to another aspect of the present invention, there is provided a container comprising a chamber for accommodating one or more components whose temperature is to be controlled, a heat transfer device for receiving heat transfer fluid for controlling the temperature of said chamber, and a displacer for generating a flow of a second fluid in heat exchange relationship with said device, and for causing said flow of said second fluid to flow in said chamber.
According to another aspect of the present invention, there is provided a container comprising a chamber for accommodating a heat generating signal conditioning device whose temperature is to be controlled, a heat transfer device for receiving heat transfer fluid for controlling the temperature of said chamber, and an interface for at least one of (a) passing signals to be conditioned by said device from a position external of said container to said device when installed in said chamber and (b) passing signals from said device when installed in said chamber to a position external of said container.
According to another aspect of the present invention, there is provided a part of a container defining an external wall of said container and forming a closure for a chamber internal of said container for closing said chamber to the ambient, said part having an interface for releasably engaging with another part of said container, wherein said part includes a heat transfer device mounted thereto for controlling the temperature of a device within the chamber when said part is connected to said other part of said container.
According to another aspect of the present invention, there is provided a container comprising a chamber for accommodating one or more components whose temperature is to be controlled, a heat transfer device for receiving heat transfer fluid for controlling the temperature of said chamber, and a fluid coupler for coupling said device to a heat transfer fluid temperature conditioning system detached or remote from said container.
According to another aspect of the present invention, there is provided a vehicle comprising a first engine-driven compressor, a condenser for receiving refrigerant from said compressor, and a second compressor for compressing refrigerant and adapted to be driven by a motor other than the engine of said vehicle, and switching means for switchably coupling a supply of refrigerant to one of said first and second compressors.
According to another aspect of the present invention, there is provided a vehicle comprising a fluid temperature conditioning system including compressor, and a condenser connected to said compressor and a fluid coupling system installed in one of a passenger compartment of said vehicle and a storage compartment other than an engine compartment of said vehicle for releasably coupling the fluid conditioning system to a heat transfer device.
According to another aspect of the present invention, there is provided the use of a container comprising a chamber for accommodating one or more components, a heat transfer device for receiving heat transfer fluid for controlling the temperature of said chamber, for controlling the temperature of said one or more components when installed in said chamber.
According to another aspect of the present invention there is provided a housing having a chamber for accommodating one or more components, a heat transfer device for receiving a first fluid, and a displacer for generating a flow of a second fluid and for causing the second fluid to flow in heat exchange relationship with the first fluid in the device and the flow of second fluid from the device to flow in said chamber.
Examples of embodiments of the present invention will now be described with reference to the drawings, in which:
Referring to
In this embodiment, the components of the climate conditioning system 19 are positioned towards the rear end 7 of the container. In other embodiments, the climate conditioning system may be located at any other position, for example at or towards the front end or anywhere between the front and rear ends. The container 1 also includes internal walls 29,31 spaced apart from the external walls 3,5 and which define a flow path therebetween for directing the airflow from the exit side 33 of the displacer 27 towards the front end 9 of the container, where the airflow reverses direction and flows through the inlet 12 into the internal chamber 11 in thermal contact with equipment housed therein, through the fluid outlet 14 and back through the evaporator 25 for cooling and recirculation.
The refrigerant conditioning system 23 comprises a first compressor 37 driven by a first motor 39, an optional second compressor 41 driven by an optional second motor 43 (or by the first motor 39), a condenser 45, an optional accumulator 47, an optional first switch 49 for switchably coupling refrigerant from the climate conditioning system to the input of one of the first and second compressors 37,41 and an optional second switch 51 for switchably coupling refrigerant from the output of one of the first and second compressors 37,41 to the condenser 45.
In operation, the outlet 48 of the condenser 45 is connected to the expander 21 and the outlet 28 of the evaporator 25 is connected to the inlet 38,42 of one of the compressors 37,41 via the optional accumulator 47 and the optional first switch 49. The climate control system 19 may either be permanently connected to the refrigerant conditioning system 23 or connectors 55,57 may be provided for releasably connecting the evaporator to a compressor and the condenser so that the climate controlled container can be connected and disconnected to and from the refrigerant conditioning system as and when required.
In one application, the refrigerant conditioning system 23 is installed in a vehicle. The first compressor 37 may comprise a compressor which is part of the vehicle's air conditioning system, or may be a separate compressor. In either case, the motor 39 driving the first compressor may be the engine of the vehicle or a separate motor from the engine. The optional second compressor 41 may be provided to enable the climate controlled container to provide temperature control when the engine of the vehicle is not operating, for example, if the first motor is the engine. The optional second motor 43 may comprise an electrically driven motor for driving the compressor 41 from an electrical power source, for example, from an electrical energy storage system carried by the vehicle. The first and second switches 49,51 enable the first and second compressors to be alternately coupled into the refrigerant conditioning system. In some embodiments, the switches may be configured to switchably enable refrigerant to flow through both compressors at the same time.
The condenser 45 may comprise a condenser for the vehicle's air conditioning system, or a separate condenser. Using the same condenser as the vehicle's air conditioning system may assist in saving space and also cost.
An example of operation of the climate conditioning system is described below. Refrigerant delivered to the input of the compressor 37,41 is compressed by the compressor and the hot high pressure refrigerant is then passed to the condenser 45 for cooling and condensing from gas to liquid. Liquid refrigerant from the condenser is passed to the expander 21, which allows the gas to expand and cool, and the cool liquid from the expander is passed to the input 26 of the evaporator 25 where it absorbs heat from air circulating in the container 3. The refrigerant then exits the evaporator through the outlet port 28 and is returned to the compressor via the optional accumulator 47. In the climate controlled container, relatively hot air from the internal chamber 11 is drawn through and cooled by the evaporator 25, passes through the exit side of the displacer 27 towards to rear end 7 of the container, where the flow is reversed, and the cool air flows along the flow paths 32,34 between the internal and external walls of the container towards the front end 9, where the flow is reversed again, and cool air passes into the internal chamber 11 to cool equipment contained therein. Heat from the equipment is absorbed by the air, and the absorbed heat is transferred to the refrigerant and thereby transferred outside the container. In this manner, air can be continuously circulated within the chamber to provide cooling for as long as required.
In the embodiment of
In the embodiment shown in
The front end 9 of the container may also be detachable from the main body of the container to allow access to the internal chamber for installing, manipulating or removing equipment. In one embodiment, the front end 9 includes one or more windows 26 to enable equipment housed in the container to be visually inspected or to allow visual access to any visual indicators provided on the equipment, such as gages, or lights, or other user interface device(s). The front end 9 may be secured to the middle section 2 of the container by any suitable releasable fastener(s). A seal (not shown) may be provided to form a seal between the front end 9 and the middle section to prevent the ingress of ambient air, moisture and contaminants into the container.
The connectors for connecting the climate conditioning system 19 to the refrigerant conditioning system 23 may comprise special connectors which prevent leakage of refrigerant from the system or the ingress of ambient air or contaminants into the system when being connected or disconnected, and an example is available from Staubli, France. The connectors may be quick release connectors.
In the system, heat from the container is ultimately rejected by the condenser into the ambient, and as the container can be spaced well away from the condenser, the container can be thermally isolated from the rejected heat. In addition, as the condenser need not be mounted on the container, the container can be significantly lighter than other arrangements. Similar benefits can be obtained as the compressor also need not be mounted on the container.
In some embodiments, the container may include one or more electrical connectors 61 to enable electrical power to be supplied to equipment housed within the container. The electrical power connector(s) may be located on any part of the container, for example, the rear part, as shown in
In some embodiments, the container may be adapted to enable electrical signals, for example RF signals, data and/or control signals to be exchanged between the interior and exterior of the container. For example, the container wall may include one or more through holes or ducts for cable(s), and/or an interface for passing signals through the container wall, and which may be adapted to connect with equipment housed in the container, and equipment outside the container. An example of an interface 62 is shown in
Examples of electrically operated equipment that may be housed in the container include, but are not limited to, communication equipment, such as radio transmitters, radio receivers, transceivers, computer and other data processing devices, global positioning systems, object detection systems such as radar, electronic control equipment for controlling operational systems associated with the vehicle or any other electrical, electronic or non-electrical devices or equipment. In one embodiment, the electrical equipment includes one or more radio transmitter(s), e.g. 13 connected to one or more external antenna(s) 64 via the interface 62.
In other embodiments, the refrigerant conditioning system may comprise any number of evaporators for providing cooling, where needed. The refrigerant conditioning system may comprise any number of refrigerant input/output connectors for connecting to any number of climate controlled containers, which may for example, be similar to the container 1 shown in
In the embodiments of
In other embodiments, the evaporator or heat exchanger and displacer may be disposed at any other suitable location within the container. In any embodiments of the container, specific means for defining one or more particular flow path(s) may be omitted altogether, so that the container does not have any internal partitions for separating airflows so that the container (in the absence of any equipment stored therein) comprises a continuous free volume. In other embodiments of the container, a displacer may be omitted altogether, and the evaporator or heat exchanger may be provided on its own. Portions of the evaporator or heat exchanger may extend into the internal volume of the chamber to enable equipment to be stored therein to be closer to the evaporator element(s) to improve heat transfer between the two.
In some embodiments, the inlet port or ports of the flow path which introduce air flow into the chamber and the outlet port or ports of the flow path through which the airflow exits from the chamber are spaced apart to provide an airflow within the chamber between the inlet and outlet ports. The space between the ports may correspond with a space adapted for at least partially accommodating equipment whose temperature is to be controlled, so that the flow travels adjacent the equipment and between spaced apart portions thereof. In the embodiments of
In other embodiments, the flow path may provide a plurality of air inlet (or air outlet) ports at different positions along the chamber.
Although in the embodiments of
In some embodiments, a portion of or the entire container may include thermal insulation means for thermally insulating the interior of the container from the ambient. The thermal insulating means may comprise a thermal insulating material, e.g. positioned on the inside and/or the outside of the container wall or forming the container wall, and/or an evacuated space between the outer wall and interior of the container. An example of an insulating layer is shown as layer 58 in
In any embodiment, the container may be sized to be accommodated in the interior of a vehicle, for example in a passenger compartment thereof. The container may be of a portable size, and may be portable.
In any embodiment, the container may include one or more equipment mountings for mounting equipment in the container, for example mountings 68 in
In operation, refrigerant or coolant is supplied to the heat transfer device 113 and the fluid displacer 115 is operated to drive a circulating airflow through the power amplifier(s) to effect cooling thereof. The relatively hot air exiting the rear of the power amplifier(s) is returned to the heat transfer device 113, which cools the airflow before being returned for cooling the power amplifier(s) 111. In this arrangement, the power amplifier(s) 111 are positioned towards the rear of the container or housing and air is circulated in a direction from the front to the rear of the housing through the power amplifier(s) (as shown by the arrows in
In this embodiment, the upper and lower casings 103, 105 may provide a sealed housing to prevent ambient air, that may be contaminated with particulate matter, from entering the housing from the ambient and which could otherwise compromise the operation and performance of components within the housing and also operation of the cooling system.
The connectors 117 may comprise special fluid connectors which enable the container to be released from the external refrigerant or coolant conditioning system 107, preferably without loss of fluid from the cooling circuit or exposing the cooling fluid or internal parts of the cooling circuit to contaminants from the ambient. An example of a suitable connector is described above and is available from Staubli, France.
Once the portion of the cooling system within the container is charged with coolant or refrigerant, the container can be connected and disconnected to the external coolant or refrigerant conditioning system as and when required and the cooling system is then ready to operate straight away.
The container 201 further comprises front and rear end portions 229, 231 which are spaced from the respective front and rear end portions 233, 235 of the support structure to provide a space 237, 239 therebetween for the passage of air. In operation, air is drawn through the displacer 227 across the heat transfer device 225, through the front air passage 239, through each equipment compartment 243, 245, 247, 249, towards the rear of each compartment and into the return air passage 241 to return to the displacer 227.
The heat transfer device may be connected to any suitable refrigerant or coolant conditioning system, examples of which are described above and shown in
In this embodiment, the cooling fluid (e.g. air) is circulated in a closed path and the container may be substantially sealed to avoid ingress of external contaminants. Providing a closed fluid path also has the other benefits identified above, such as removing the need for air filters and possibly reducing the peak temperature of air within the unit by not sourcing cooling air from the ambient, which may be hotter than air returned to the heat exchanger in a closed cycle system. However, in other embodiments, the container may be adapted to draw cooling air from the ambient and expel the air from the container to the ambient once heat is absorbed, as for an open cycle system. In other embodiments, the container may be adapted for partial recirculation of air and partial intake of air from the ambient.
In other embodiments, the circulating air may be reversed from that shown by the arrows in
The support structure 207 can be supported within the container by any suitable support system, for example supports 251, 253, if required which in this particular embodiment act as spacers for spacing the top and bottom of the support structure from the external top and bottom walls of the container. In other embodiments, no or little spacing may be provided between the outer walls and the top and/or bottom of the support structure.
An evaporator 321 is connected between the heat transfer unit and the compressor 303, and which may provide cooling for air for the interior of the vehicle as part of the vehicle's air conditioning system.
In this embodiment, a temperature controlled container 323 having a heat transfer unit 325 such as an evaporator is connected to the cooling system, and in this embodiment, the evaporator 325 receives refrigerant from the heat transfer unit 309 and returns refrigerant to the compressor 303. Fluid couplers 327, 329 may be provided to enable the evaporator 325 to be connected and disconnected to and from the cooling system, as required, so that the container 323 can be installed in and removed from the vehicle, as and when required. In other embodiments, any number of fluid couplers may be provided to enable any number of temperature controlled containers to be installed in the vehicle.
Embodiments of the temperature controlled container provide a unit that can be readily plugged into a separate, external refrigerant/coolant conditioning system. Advantageously, as the container does not include a condenser or compressor, the container can be more compact and lighter than if a complete refrigeration system was mounted to the container. This also potentially increases the amount of available space within the container for storing or housing equipment to be cooled.
Other aspects and embodiments of the invention comprise any feature disclosed herein in combination with any one or more other features disclosed herein, a variant or equivalent thereof. In any aspects of the invention or embodiments described above, any one or more features may be omitted altogether or substituted by an equivalent or variant thereof.
Numerous modifications and changes to the embodiments described above will be apparent to those skilled in the art.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CA07/00858 | 5/14/2007 | WO | 00 | 3/10/2009 |
Number | Date | Country | |
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60799664 | May 2006 | US |