Temperature controlled gravity feed fountain solution supply apparatus

Information

  • Patent Grant
  • 6508069
  • Patent Number
    6,508,069
  • Date Filed
    Friday, February 2, 2001
    23 years ago
  • Date Issued
    Tuesday, January 21, 2003
    21 years ago
  • Inventors
  • Examiners
    • Esquivel; Denise L.
    • Jones; Melvin
    Agents
    • Litman; Richard C.
Abstract
A temperature controlled gravity feed fountain solution supply apparatus for a printing unit of a printing press. The invention helps to maintain a consistent, cool temperature within the fountain solution pan of a gravity feed fluid supply apparatus. The apparatus includes an insulated, airtight fountain solution supply tank connected to a lower fountain solution pan by a vertical insulated supply tube. The tank has cooling coils arranged in M-shaped layers, each of the layers being supported by a perforated, heat-conducting cooling plate. The pan has a supply pool that communicates with an elongated dispersement tube having openings which serve to circulate fountain solution about three cooling fins connected to, and extending the length of the dispersement tube. Alternatively, the solution pan has a separate cooling coil and cooling control.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates generally to printing press reservoirs and, more specifically, to a gravity feed fountain solution supply apparatus for supplying a temperature controlled fountain solution to the fountain solution pan of a printing press.




2. Description of the Related Art




Fountain solutions were historically gravity fed from the fountain solution tank to the fountain solution pan of a printing press. Gravity fed systems have the advantage of design simplicity and near zero waste of fountain solution. As the art of lithography developed, it was discovered that controlling the temperature of the fountain solution led to greater and more consistent quality of print. In order to maintain consistent temperatures within the fountain solution, refrigerated fountain solution recirculating systems were developed. These recirculating systems also incorporated an apparatus for adding an accurate amount of alcohol to the fountain solution, to use as a wetting agent, i.e., to reduce the surface tension of the fountain solution. This development worked well for years mainly because the alcohol helps to mask or to reduce the effects of the contaminants. However, it was discovered that the alcohol in the fountain solution poses a serious health risk to the operators of printing presses. Therefore, elimination of alcohol as a wetting agent had become a priority in the printing industry, and mandatory in some states. As a replacement, wetting agents (i.e., to replace alcohol) were developed, the effects of the contaminants became a disproportionate problem. With recirculating systems, contamination to the fountain solution accrues while the solution circulates and recirculates through the system. Specifically, plasticizers from the rollers, and paper particles and spray powder from the sheets migrate into the fountain solution. Thus, the fountain solution typically has to be changed every few days, which, can be an expensive waste disposal problem. Another problem with recirculating systems is excessive use of water and other resources, and loss of time, that is, approximately two hours down time every few days while the contaminated fountain solution is being changed. Again, the advantage of the recirculating system is that it is easier to cool because the fluid is circulating. Thus, there is a need for a fountain solution supply system which solves the above problems. More precisely, there has been a need for a temperature controlled, gravity feed fountain solution supply system which has an efficient method for maintaining a cool fountain solution temperature, particularly with the larger offset presses that produce substantial heat. The related art discussed below is representative of developments prior to my invention.




U.S. Pat. No. 4,146,474 issued to Kagatani on Mar. 27, 1979 describes a method and apparatus for controlling dampening water in printing machines. Kagatani is a recirculating unit rather than a gravity feed unit. Kagatani therefore does not teach the present invention as claimed.




U.S. Pat. No. 5,370,046 issued to Spiegel et al. on Dec. 6, 1994 describes an inking unit for printing presses. The device monitors the temperature of rollers by putting a temperature probe in the ink train. This invention pertains to the temperature of ink wells and the ink train, but does not control the temperature in the fountain solution pan. Spiegel et al. therefore do not teach the present invention as claimed.




U.S. Pat. No. 5,720,221 issued to Harig et al. on Feb. 24, 1998 describes an assembly for controlling the temperature of a fountain solution. However, Harig et al. is a recirculating, rather than a gravity feed system and therefore, does not teach the present invention as claimed.




U.S. Pat. No. 5,974,817 issued to Prummer, M. on Nov. 2, 1999 describes an assembly for controlling the temperature of a fountain fluid by pumping it through a printing roller via a heat exchanger, or radiator, located between a recirculating system and the fountain solution pan. Prummer does not teach the present invention as claimed.




Other printing press fountain solution supply systems of general interest are shown in U.S. Pat. No. 5,622,620 issued to Meenan et al. on Apr. 22, 1997, and U.S. Pat. No. 5,749,295, issued to Kurz, H. on May 12, 1998. None of the above inventions and patents, taken either singly or in combination, is seen to describe the instant invention as claimed.




SUMMARY OF THE INVENTION




The present invention is used to gravity feed a continuous supply of cooled fountain solution for consumption by the printing unit of a commercial printing press. The apparatus uses a refrigerant supplied from a refrigeration unit in one embodiment and chilled water supplied from a chiller in another embodiment. The apparatus includes an insulated, airtight fountain solution supply tank connected to a fountain solution pan via a gravity fed supply tube.




In a gravity feed apparatus, a printing unit continuously consumes fountain solution as the pan roller rotates and consumes fountain solution. The pan is resupplied by operating a valve allowing solution to flow from the tank. The present tank is an insulated, air tight container. An essential feature of the tank is its cooling coils arranged in M-shaped layers. Each of the layers is supported by a perforated, heat-conducting cooling plate for efficient movement of the cooled fountain solution through the tank. A tank thermostat is connected to the refrigeration unit, and to first temperature probe to monitor the tank fountain solution temperature.




An insulated supply tube connects the tank to a fountain solution pan supply pool which is also part of the invention. The supply pool serves as a temporary receptacle for fountain solution traveling from the tank via the supply tube. The pan's supply pool empties into an elongated dispersement tube that has a plurality of openings that increase in diameter from the near wall to the far wall of the pan. The tube also includes at least three cooling fins extending the length of the dispersement tube.




As the pan roller spins on its axis, fountain solution is consumed from the pan, and thereby drawn by gravity from the tank longitudinally through the dispersement tube and through its openings. From there, the fountain solution circulates around the cooling fins which exchange heat with the dispersement tube and keep the solution in the pan a constant cool temperature.




In another embodiment, cooling coils are also present in the fountain solution pan and there is a separate temperature control for maintaining a desired pan temperature by regulating the flow of coolant to the pan. The pan has a dispersement tube, as above, but, each opening opens into a separate, compartment which is open at both the front, near the pan wall and dispersement tube, and the back, directing the solution to the cooling coil and then to the pan roller.




Accordingly, it is a principal object of the invention to minimize waste solution in a printing press apparatus while maintaining optimally cool temperatures in the fountain solution tank and the fountain solution pan.




It is another object of the invention to minimize contamination in the fountain solution pan.




It is a further object of the invention to minimize the loss of heat energy in a gravity fed fountain solution pan, and to reduce the down time of the printing apparatus.




It is yet another object of the invention to minimize the use of water and other resources in the printing process.




It is an object of the invention to provide improved elements and arrangements thereof in an apparatus for the purposes described which is inexpensive, dependable and fully effective in accomplishing its intended purposes.




These and other objects of the present invention will become readily apparent upon further review of the following specification and drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an environmental perspective view of a temperature controlled gravity feed fountain solution supply system according to the present invention.





FIG. 2A

is an elevation view of the fountain solution tank, showing layers of cooling coils, coupled to steel cooling plates.





FIG. 2B

is a plan view of the fountain solution tank, showing one layer of cooling coils on a perforated steel cooling plate.





FIG. 3A

is a frontal view of the temperature controlled fountain solution pan, looking directly into the dispersement tube openings, and showing the three cooling fins.





FIG. 3B

is a top view of the temperature controlled fountain solution pan, showing the three cooling fins.





FIG. 3C

is an end view of the pan shown in FIG.


3


B.





FIG. 4

is an environmental elevation view of another embodiment of the temperature controlled gravity feed fountain solution tank mounted on a printing unit of a printing press, corresponding to that of FIG.


1


.





FIG. 4A

is an enlarged view of the temperature controlled gravity feed fountain solution tank of

FIG. 4

with an alternative cooling coil.





FIG. 4B

is a plan view of the base wall of the gravity feed fountain solution tank of FIG.


4


A.





FIG. 5

is a frontal view in elevation of the temperature controlled fountain solution pan of

FIG. 4

, with the front wall removed, looking directly into the dispersement tube holes, and the feed compartments.





FIG. 5A

is a plan view of the temperature controlled fountain solution pan of FIG.


5


.





FIG. 5B

is a sectional view of the temperature controlled solution pan of

FIG. 5A

taken in the vicinity of the near end wall.




Similar reference characters denote corresponding features consistently throughout the attached drawings.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The present invention, as best shown in

FIG. 1

, is a temperature controlled gravity feed fountain solution supply apparatus


10


. Apparatus


10


is used to feed a continuous supply of cooled fountain solution


22


to the printing unit


14


of a commercial printing press. In its operating environment, apparatus


10


has energy supplied preferably by a 110-volt power source


16


, and has a refrigerant supplied from refrigeration unit


18


through coolant line


12


. Also shown in

FIG. 1

, incidental to the invention is a circumferential register unit


15


.




Apparatus


10


essentially comprises an insulated, airtight fountain solution supply tank


20


connected, via a gravity feed supply tube


50


, to a fountain solution pan


80


. Pan


80


is shown in greater detail in

FIGS. 3A-3C

. As shown in

FIG. 3C

, printing unit


14


continuously consumes fountain solution


22


due to the rotation of a fountain solution pan roller


82


disposed within pan


80


.




Referring now to

FIG. 2A

, tank


20


is an insulated, air tight, preferably stainless steel, preferably four to five gallon container. It is insulated(not shown) to maintain thermal efficiency and to prevent sweating of tank


20


. Tank


20


has an inside bottom surface


24


, a top surface


26


, a plurality of sides


28


, and a fountain solution outlet


30


. A radiator style cap


32


is disposed on top surface


26


to fill tank


20


with fountain solution


22


when opened, and to maintain air tightness and measured gravity feed of the fountain solution when closed. Tank


20


may include plexiglass sight glasses (not shown) on at least one of sides


28


to enable visual monitoring of the level of fountain solution


22


within tank


20


.




Referring to

FIGS. 1

,


2


A, and


2


B, tank


20


also contains a cooling apparatus having a plurality of cooling coils


34


preferably made from stainless steel. Coils


34


are arranged in layers


35


. As shown in

FIG. 2B

, coils


34


are supported upon bottom surface


24


via cooling plate supports


36


. Preferably, each of the coils


34


are M-shaped. Supporting each of the layers


35


of the coils


34


is a non corrosive heat-conducting cooling plate


38


, preferably made from stainless steel, attached to the base of each coil


34


. Preferably, plate


38


is perforated with a multitude of cooling plate holes


40


acting as baffles for efficient movement of the cooled fountain solution through tank


20


. The diameter of each of holes


40


is about three to eight millimeters but preferably about five to six millimeters; any smaller and the solution won't flow adequately and efficiently through holes


40


; any larger, and the plate will not cool fountain solution


22


as efficiently or as optimally as is required. Also see

FIG. 4B

, below for a depiction of the supply tank floor


124


corresponding to tank floor


42


.




Cooling plate supports


36


are preferably made from stainless steel rods that connect bottom surface


24


of tank


20


to two opposite side edges of each of cooling plates


38


.




A thermostat


42


, preferably set to a temperature in the range of 45 to 70 degrees Fahrenheit, according to taste and printing considerations, is connected to refrigeration unit


18


by refrigerant supply line


12


, and to first temperature probe


44


. Probe


44


extends into the interior of tank


20


to thermostat


42


, in order to monitor the temperature of the fountain solution within tank


20


. Refrigerant supply line


12


is connected to coils


34


, which in turn are connected to refrigerant return line


37


.




An insulated supply tube


50


connects tank


20


to fountain solution pan


80


, and acts as a gravity feed supply route for fountain solution therebetween. Tube


50


comprises an upper tube


52


, preferably made from stainless steel, and extending from outlet


30


, near first temperature probe


44


, to a flexible insulated middle tube


54


, which is in turn connected to stainless steel lower tube


56


. Supply tube


50


is preferably a one-piece stainless steel tube having exterior insulation, but as described above, it may also be formed from three connecting discreet segments.




Referring to

FIGS. 3A

,


3


B, and


3


C, lower tube


56


of supply tube


50


extends into supply pool


70


of fountain solution pan


80


. A shutoff valve


58


, preferably a rotating ball-type valve, is disposed within lower tube


56


of supply tube


50


. Valve


58


is turned off when tank


20


is filled with fountain solution, and is opened in order to replenish fountain solution that is consumed by al roller


82


while printing unit


14


is in operation.




Fountain solution pan


80


, disposed below tank


20


, has a housing preferably made from insulated stainless steel. The housing of pan


80


has a substantially rectangular, box-shaped configuration. Pan


80


includes an elongated left wall


84


, an elongated right wall


86


opposite left wall


84


, a short near wall


88


, a short far wall


90


opposite near wall


88


, and a lowest surface


92


connecting each foregoing wall of pan


80


.




Supply pool


70


of pan


80


, into which supply tube


50


empties, is disposed within a corner of pan


80


. Preferably pool


70


is disposed proximate the intersection of left wall


84


and near wall


88


. There may be a second temperature probe


94


in supply pool


70


. The purpose of supply pool


70


is to serve as a temporary receptacle for fountain solution traveling from supply tube


50


to elongated dispersement tube


96


.




The end view (

FIG. 3C

) of dispersement tube


96


is rectilinear in shape and extends substantially the length of pan


80


, as further shown in

FIGS. 3A and 3B

. Dispersement tube


96


is connected to and supported by left wall


84


, and is proximate to, but not connected to, lowest surface


92


. Dispersement tube


96


includes a dispersement tube inlet


72


communicating with supply pool


70


. Dispersement tube


96


has a plurality of dispersement tube openings


98


facing left wall


84


along the longitudinal axis of dispersement tube


96


. Openings


98


increase in diameter from near wall


88


to far wall


90


. There are approximately twenty openings


98


, ranging from about one and one half to three millimeters in diameter.




Tube


96


also includes a plurality of cooling fins extending substantially the length of dispersement tube


96


. As best shown in

FIG. 3C

, there are at least three cooling fins, including a first cooling fin


100


, a second cooling fin


102


, and a third cooling fin


104


. First cooling fin


100


extends from a top right edge of dispersement tube


96


generally toward right wall


86


and angled slightly away from lowest surface


92


, at an acute angle from a plane parallel to lowest surface


92


. Second cooling fin


102


is preferably wider than fin


100


since fin


102


better complements roller


82


. That is, fin


102


extends from a bottom right edge of dispersement tube


96


generally toward right wall


86


and angled slightly toward lowest surface


92


, at an acute angle from a plane parallel to lowest surface


92


of pan


80


. It is noted that cooling fins


100


and


102


may have perforations formed therethrough so as to increase their surface area and thus their efficiency. Third cooling fin


104


extends from a base of dispersement tube


96


to lowest surface


92


, at an angle perpendicular to lowest surface


92


. The purpose of fin


104


is to force the fountain solution, as it exits through openings


98


, in a clockwise direction around roller


82


so that it achieves maximum contact with cooling fins


100


and


102


.




In operation, as roller


82


of a printing unit spins on its axis, fountain solution


22


is consumed from fountain solution pan


80


. As this occurs, fountain solution is drawn by gravity from tank


20


through supply tube


50


into said supply pool


70


. From pool


70


, fountain solution


22


is drawn through dispersement tube inlet


72


, and then longitudinally through dispersement tube


96


toward far wall


90


. As the fountain solution loses pressure within tube


96


, it exits through the increasingly larger dispersement tube openings


98


. The fountain solution is then forced, due to the obstructing third fin


104


, clockwise around the top of dispersement tube


96


, where it flows over and around (and/or through) first cooling fin


100


, and around second cooling fin


102


. Fins


100


,


102


, and


104


essentially use dispersement tube


96


as a heat exchange device to maintain a consistent low temperature within the fountain solution, as controlled by thermostat


42


, and as measured by first temperature probe


44


and/or second temperature probe


94


.




Another embodiment of the present invention, as best shown in

FIG. 4

, is a temperature controlled gravity feed fountain solution supply apparatus


110


. Apparatus


110


is used to feed a continuous supply of cooled fountain solution


122


to the printing unit


114


of a commercial printing press. Apparatus


110


essentially comprises an insulated, airtight, generally rectangular fountain solutions supply tank


120


supplying, via a gravity feed supply tube


150


, fountain solution


122


to fountain solution pan


180


. Solution supply tank


120


is shown in greater detail in FIGS.


4


A and


4


B(below). Pan


180


is shown in greater detail in

FIGS. 5

,


5


A, and


5


B(below). In its operating environment, apparatus


110


has chilling unit


117


having a refrigerant supplied from refrigeration unit


118


. Pump


116


pumps chilled coolant such as water from chilling unit


117


into combined coolant supply line


112


. Chilled coolant is then directed to cooling coils


134


of solution tank


120


through coolant supply line


113


, and fountain solution pan cooling coil


206


of fountain solution pan


180


(diagrammatically shown) through fountain solution pan coolant supply line


193


, respectively. Coolant is then returned to chilling unit


117


by means of tank coolant return line


146


and solution pan coolant return line


210


feeding combined coolant return line


148


, respectively. Printing unit


114


continuously consumes fountain solution


122


due to the rotation of a fountain solution pan roller


182


rotating on axles


183


(see

FIG. 5A

) disposed within pan


180


.




Referring now to

FIG. 4A

, tank


120


is an insulated, air tight, preferably stainless steel, preferably four to five gallon container. It is insulated (not shown) to maintain thermal efficiency and to prevent sweating of tank


120


. Tank


120


has an inside bottom surface


124


, a top surface


126


, a plurality of sides


128


, a lower solution collector


143


, and a fountain solution outlet


130


. A radiator style cap


132


is disposed on top surface


126


to fill tank


120


with fountain solution


122


when opened, and to maintain air tightness and measured gravity feed of the fountain solution when closed. Tank


120


may include plexiglass sight glasses (not shown) on at least one of sides


128


to enable visual monitoring of the level of fountain solution


122


within tank


120


. Tank


120


also contains a cooling apparatus having a plurality of cooling coils


134


preferably made from stainless steel. The bank of coils


134


may be arranged in an “M” shape as in the embodiment of

FIGS. 1-3

as shown in

FIG. 4

, or may be arranged in a rectangle (see

FIG. 4A

) generally spaced inward of and conforming to the tank sides


128


. The coils


134


are supported by supports


129


resting on bottom surface


124


. A temperature probe


144


, preferably set to a temperature in the range of 45 to 70 degrees Fahrenheit, according to taste and printing considerations, is connected to tank temperature control valve


142


. Probe


144


extends into the interior of tank lower solution collector


143


in order to monitor the temperature of the fountain solution within tank


120


.




Referring to

FIGS. 4A and 4B

fountain solution tank base


124


features supply tank drain holes


137


acting as a perforated baffle and screen, leading to lower tank solution collector


143


and tank outlet


130


for feeding lower solution collector solution pan supply tube


150


. Insulated supply tube


150


connects tank


120


to fountain solution pan


180


(see

FIG. 4

) and acts as a gravity feed supply route for fountain solution. Tube


150


comprises an upper supply tube


152


, preferably made from stainless steel, and extending from outlet


130


, near tank temperature probe


144


, to a flexible insulated middle tube


154


, which is in turn connected to stainless steel lower supply tube


156


(see FIG.


5


). Supply tube


150


is preferably a one-piece stainless steel tube having exterior insulation, but as described above, it may also be formed from three connecting discrete segments.




Referring to

FIGS. 5 and 5A

, lower supply tube


156


of supply tube


150


extends into supply pool


170


of fountain solution pan


180


. A supply shutoff valve


158


, preferably a rotating ball-type valve, is disposed within lower supply tube


156


of supply tube


150


. Valve


158


is turned off when tank


120


is filled with fountain solution, and is opened in order to replenish fountain solution that is consumed by roller


182


while printing unit


114


is in operation.




Referring again to

FIG. 4

, chilling unit pump


116


of chilling unit


117


pumps a coolant


119


such as chilled water into combined coolant supply line


112


for circulation through supply tank


120


and solution pan


180


. Refrigerant unit


118


supplies chilled refrigerant fluid to chilling unit coils


164


by means of feed tube


162


. Refrigerant leaves coils


164


through chiller coolant outlet line


166


, temperature control valve


167


, and refrigerant return line


168


for delivery to refrigerant unit


117


. The temperature of coolant


119


is controlled by temperature control valve


167


controlling the flow of refrigerant from refrigerant unit


118


, which is responsive to a temperature probe (not shown) within chilling unit


117


. Electrical power to pump


116


and control valve


167


are supplied by electrical power lines


169


. Combined coolant return line


148


returns coolant fluid from supply tank cooling coils


134


and solution pan coil


206


(see

FIG. 5

) to chilling unit


117


for cooling.




Referring again to

FIGS. 5 and 5A

, fountain solution pan


180


has a housing preferably made from insulated stainless steel. The housing of pan


180


has a substantially rectangular, box-shaped. configuration. Pan


180


includes an elongated left wall


184


, an elongated right wall


186


opposite left wall


184


, a short near wall


188


, a short far wall


190


opposite near wall


188


, and a lowest surface


192


connecting each foregoing wall of pan


180


. Supply pool


170


of pan


180


, into which supply tube


150


empties, is disposed within a corner of pan


180


. Preferably, pool


170


is disposed proximate the intersection of left wall


184


and near wall


188


, and is formed by a jutted out portion of left wall


184


, by near wall


188


, inner supply pool wall


191


and a corresponding portion of lowest surface


192


. The purpose of supply pool


170


is to serve as a temporary receptacle for fountain solution traveling from supply tube


150


to elongated dispersement tube


196


.




Referring to

FIGS. 5

,


5


A, and


5


B, dispersement tube


196


extends substantially the length of pan


180


. Dispersement tube


196


is connected to supply pool


170


and includes a dispersement tube inlet


172


communicating with supply pool


170


through supply pool inner wall


191


. Dispersement tube


196


has a plurality of dispersement tube openings


198


facing left wall


184


along the longitudinal axis of dispersement tube


196


. Openings


198


increase in diameter from near wall


188


to far wall


190


. There are approximately twenty openings


198


, ranging from about one and one half to three millimeters in diameter. Compartment walls


200


are located along dispersement tube


196


, forming dispersion compartments


201


, each containing front and rear openings so as to aid in distribution of fluid


122


from dispersement tube openings


198


toward roller


182


. Compartment walls


200


are preferably disposed substantially around and normal to said dispersement tube


196


.




Referring to

FIG. 4

, and

FIGS. 5

,


5


A, and


5


B, solution pan coolant supply line


193


receives coolant from combined coolant supply line


112


and directs it through solution pan coolant supply temperature controlled valve


202


, through solution pan coolant entry line


204


and entrance


205


, and into solution pan coolant coil


206


having entrance header


212


. Coolant fluid then flows through solution pan coolant crossover lines


216


to be collected in solution pan coolant exit header


214


. The coolant removes heat from fluid


122


in solution pan


180


during this process. The coolant then flows through solution pan coolant exit


208


and into solution pan coolant return line


210


to combined coolant return line


148


. The flow of coolant through valve


202


is controlled according to the temperature measured by solution pan temperature probe


194


located about halfway along the length of solution pan


180


, thus controlling the fluid temperature within solution pan


180


for delivery to fountain solution roller


182


rotating on axles


132


.




In operation, as roller


182


of printing unit


114


spins on its axles


183


, fountain solution


122


is consumed from fountain solution pan


180


. As this occurs, cool fountain solution is drawn by gravity from tank


120


through supply tube


150


into said fountain solution pan supply pool


170


. From pool


170


, fountain solution


122


flows through dispersement tube inlet


172


, and then longitudinally through dispersement tube


196


toward far wall


190


. As the fountain solution loses pressure within tube


196


, it exits through the increasingly larger dispersement tube openings


198


within respective compartments


201


and travels toward coolant coil


206


for consumption by roller


182


rotating on roller axles


183


.




It is to be understood that the present invention is not limited to the sole embodiments described above, but encompasses any and all embodiments within the scope of the following claims.



Claims
  • 1. A temperature controlled gravity feed fountain solution supply apparatus, comprising:a) a fountain solution tank; and b) a supply tube extending from said tank to feed an insulated fountain solution pan below said tank, said pan comprising: 1) an elongated left wall, an elongated right wall opposite said left wall, a short near wall, a short far wall opposite said near wall, and a lowest surface connecting each said wall; 2) a supply pool, said pool receiving said lower tube, and receiving said fountain solution from said tank through said lower tube; and 3) an elongated dispersement tube extending substantially the length of said pan, said dispersement tube connected to said left wall and proximate to but not touching said lowest surface, said dispersement tube further comprising: i) a dispersement tube inlet communicating with said supply pool; ii) a plurality of dispersement tube openings facing said left wall along the longitudinal axis of said dispersement tube, said holes increasing in diameter from said near wall to said far wall; and iii) means for directing and cooling said fountain solution upon dispersement from said dispersement tube openings extending substantially the length of said dispersement tube.
  • 2. The device according to claim 1, wherein said means for directing and cooling said fountain solution upon dispersement from said dispersement tube openings comprise a plurality of cooling fins comprising:a) a first cooling fin extending from a top right edge of said dispersement tube toward said right wall and angling slightly away from said lowest surface at an acute angle from a plane parallel to said bottom surface of said pan, b) a wide second cooling fin extending from a bottom right edge of said dispersement tube toward said right wall and angling slightly toward said lowest surface at an acute angle from a plane parallel to said lowest surface of said pan; and c) a narrow third cooling fin extending from a base of said dispersement tube to said lowest surface of said pan.
  • 3. The device according to claim 1, wherein said means for directing and cooling said fountain solution upon dispersement from said dispersement tube openings comprise:a) compartment walls extending around and normal to said dispersement tube and forming compartments around each of said dispersement tube openings; and b) a cooling coil having coolant directed therethrough and located below said solution pan roller and parallel to the lowest surface said solution pan; c) said compartment walls directing said fountain solution from each of said compartments toward said cooling coil.
  • 4. The device according to claim 3 wherein said solution pan cooling coil comprisesa) a coolant entrance in the vicinity of said near wall; b) a coolant entrance header connected with said coolant entrance and extending along the length of said solution pan along one side of said pan; c) a coolant exit header extending along the length of said other side of said pan and connected with a coolant exit in the vicinity of said near wall; and d) a plurality of coolant crossover lines extending between said coolant entrance header and said coolant exit header.
  • 5. The device of claim 4, further comprisinga) a solution pan coolant supply line; b) a coolant temperature controlled valve in fluid communication with said coolant entrance; and c) a solution pan temperature probe located within said fountain solution pan; d) said temperature controlled valve being responsive to said solution pan temperature probe to control coolant flow through said cooling coil and thereby maintain a desired fountain solution temperature within said solution pan.
  • 6. The device of claim 5, further comprising solution tank cooling means, a coolant chiller, and a combined coolant supply line leading from said coolant chiller and supplying coolant to said solution pan coolant supply line and said fountain solution tank cooling means.
  • 7. The device of claim 6, further comprising:a) a solution pan coolant return line; b) a fountain solution tank cooling means coolant return line; and c) a combined coolant return line in fluid connection with said solution pan coolant return line and said fountain solution tank cooling means coolant return line; d) said combined coolant return line being disposed for returning coolant to said chiller.
  • 8. The device of claim 7, wherein said coolant is a refrigerant and said chiller provides said coolant to said combined coolant supply line.
  • 9. The device of claim 7, wherein said coolant is chilled water, and said chiller comprises a refrigeration unit and refrigerant coils for cooling said chilled water and a pump for pumping said chilled water coolant from said chiller to said solution tank cooling means and said solution pan cooling coil.
  • 10. The device of claim 3, wherein said fountain solution tank is generally rectangular and having a bottom surface, an upper surface, and four sides, and a plurality of cooling coils disposed therein, wherein said cooling coils are supported by supports located on said fountain solution tank bottom surface, and are otherwise self-supporting, said coils being disposed in a generally rectangular configuration, generally conforming to said tank sides, and wherein said fountain solution tank bottom surface has a plurality of apertures therethrough, located in a portion of said solution tank bottom surface and leading to a solution tank lower solution collector, thus functioning as a baffle therebetween, which solution collector, in turn, feeds said supply tube.
  • 11. A temperature controlled gravity feed fountain solution supply apparatus, comprising:a) an insulated fountain solution tank, comprising: 1) a bottom surface, a top surface, a plurality of sides, and an outlet; 2) a radiator style cap on said top surface; 3) a cooling apparatus, comprising: i) a plurality of cooling coils arranged in layers; ii) a perforated heat-conducting cooling plate attached to a bottom edge of each of said coils; and iii) a set of cooling plate supports, supporting said cooling plates upon said bottom surface of said tank; b) a thermostat connected to a refrigeration unit; and c) a first temperature probe connecting an interior of said tank to said thermostat; and d) an insulated supply tube feeding fountain solution from said tank to an insulated fountain solution pan below said tank; e) said solution tank bottom surface defining a plurality of apertures therethrough located at one end thereof, and leading to said solution tank outlet; whereby refrigerant or chilled water is supplied to said coolant coils, and said thermostat controls flow of said refrigerant or chilled water so as to maintain a desired fountain solution temperature responsive to said first temperature probe for delivery to said fountain solution pan.
  • 12. A temperature controlled gravity feed fountain solution supply apparatus, comprising:a) an air tight, insulated fountain solution tank, said tank comprising: 1) a bottom surface, a top surface, a plurality of sides, and an outlet; 2) a radiator style cap on said top surface; and 3) a cooling apparatus, comprising: i) a plurality of cooling coils arranged in layers, each layer being supported upon said bottom surface; ii) a perforated heat-conducting cooling plate attached to the bottom of each of said coils; and iii) a set of cooling plate supports supporting said cooling plates upon said bottom surface of said tank; 4) a thermostat connected to a control valve for controlling the flow of coolant to said solution tank cooling apparatus; 5) a first temperature probe connecting an interior of said tank to said thermostat; and 6) an insulated supply tube, comprising: i) an upper tube extending from said outlet, proximate said first temperature probe; ii) a lower tube having a shutoff valve; and iii) a middle tube connecting said upper tube to said lower tube; and b) an insulated fountain solution pan below said tank, said pan comprising: 1) an elongated left wall, an elongated right wall opposite said left wall, a short near wall, a short far wall opposite said near wall, and a lowest surfaces connecting each said wall; 2) a supply pool, said pool receiving said lower tube, and receiving said fountain solution from said tank through said lower tube; and 3) an elongated dispersement tube extending substantially the length of said pan, said dispersement tube connected to said left wall and proximate to but not touching said lowest surface, said dispersement tube further comprising: i) a dispersement tube inlet communicating with said supply pool; ii) a plurality of dispersement tube openings facing said left wall along the longitudinal axis of said dispersement tube, said holes increasing in diameter from said near wall to said far wall; and iii) means for directing and cooling said fountain solution upon dispersement from said dispersement tube openings extending substantially the length of said dispersement tube.
  • 13. The device according to claim 12, wherein said means for directing and cooling said fountain solution upon dispersement from said dispersement tube openings comprise a plurality of cooling fins comprising:a) a first cooling fin extending from a top right edge of said dispersement tube toward said right wall and angling slightly away from said lowest surface at an acute angle from a plane parallel to said bottom surface of said pan, b) a wide second cooling fin extending from a bottom right edge of said dispersement tube toward said right wall, and angling slightly toward said lowest surface at an acute, angle from a plane parallel to said lowest surface of said pan; and c) a narrow third cooling fin extending from a base of said dispersement tube to said lowest surface of said pan.
  • 14. The device according to claim 12, wherein said means for directing and cooling said fountain solution upon dispersement from said dispersement tube openings comprise:a) compartment walls extending around and normal to said dispersement tube and forming compartments around each of said dispersement tube openings; and b) a cooling coil having coolant directed therethrough and located below said solution pan roller and parallel to the lowest surface of said solution pan; c) said compartment walls directing said fountain solution from each of said compartments toward said cooling coil.
  • 15. The device according to claim 14 wherein said solution pan cooling coil comprises:a) a coolant entrance in the vicinity of said near wall; b) a coolant entrance header connected with said coolant entrance and substantially extending along the length of said solution pan along one side of said pan; c) a coolant exit header extending along the length of said other side of said pan and connected with a coolant entrance in the vicinity of said near wall; and d) a plurality of coolant crossover lines extending between said coolant entrance header and said coolant exit header.
  • 16. The device of claim 15, further comprising:a) a solution pan coolant supply line; b) a coolant temperature control valve in fluid communication with said coolant entrance; and c) a solution pan temperature probe located within said fountain solution pan; d) said temperature controlled valve being responsive to said solution pan temperature probe to control coolant flow through said cooling coil and thereby maintain a desired fountain solution temperature within said solution pan.
  • 17. The device of claim 16, further comprising a combined coolant supply line leading from a coolant chiller and supplying coolant to said solution pan coolant supply line and said fountain solution tank cooling apparatus.
  • 18. The device of claim 17, further comprising:a) a solution pan coolant return line b) a fountain solution tank cooling means coolant return line; and c) a combined coolant return line in fluid connection with said solution pan coolant return line and said fountain solution tank cooling apparatus coolant return line; d) said combined coolant return line returning coolant to said chiller.
  • 19. The device of claim 18, wherein said coolant is a refrigerant and said chiller provides said coolant to said combined coolant supply line.
  • 20. The device of claim 18, wherein said coolant is chiller water and said chiller comprises a refrigeration unit and refrigerant coils for cooling said chilled water, and a pump for pumping said chilled water coolant from said chiller to said solution tank cooling means and said solution pan cooling coil.
CROSS-REFERENCE TO RELATED APPLICATION

This application claims the benefit of U.S. Provisional Patent Application Ser. No. 60/185,697, filed Feb. 29, 2000.

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4384523 Ryan May 1983 A
5370046 Spiegel et al. Dec 1994 A
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Provisional Applications (1)
Number Date Country
60/185697 Feb 2000 US