The subject disclosure relates to induction heaters that are configured to receive pans of food products or liquids to be heated within the pan. Induction heaters often include temperature detectors that measure the temperature of a pan that is disposed within the induction heater with the measured temperature used to control the operation of the induction coil via feedback control. Often the temperature detectors deform permanently or elastically with use which decreases the life of the temperature detector. Temperature detectors also frequently receive spillage from the contents that are disposed within the pan (liquid or solids) that degrade the surfaces of the temperature detector, which often requires replacement or maintenance or recalibration of the temperature detector. The subject disclosure is directed to a temperature detector that is configured to maintain good contact with a pan disposed thereon for accurate temperature detection and therefore efficient operation. The disclosed temperature detector is also designed to withstand spillage for long operation between required maintenance or replacement.
A first representative embodiment of the disclosure is provided. The embodiment includes a system to warm contents in a pan. The system includes an induction heating system comprises an induction coil, a resting surface, and a temperature detector disposed upon the resting surface such that a pan that is disposed upon the resting surface contacts the temperature detector. The temperature detector comprises an RTD and associated wiring, a first housing that receives the RTD, and a grommet disposed around the first housing. The temperature detector further comprises a cylindrical second housing that supports and receives a portion of the first housing therewith and through a first end of the second housing. The grommet includes an arcuate portion that is biased in a direction upwardly from the resting surface, the arcuate portion comprises a central opening through which the first housing extends, wherein the central opening defines an inner circular surface that is disposed between the first and second housings.
Another representative embodiment of the disclosure is provided. The embodiment includes a temperature detector. The temperature detector includes an RTD and associated wiring, a first housing that receives the RTD, and a grommet disposed around the first housing. The temperature detector further comprises a cylindrical second housing that supports and receives a portion of the first housing therewith and through a first end of the second housing. The grommet includes an arcuate portion that is biased in a direction upwardly from the resting surface, the arcuate portion comprises a central opening through which the first housing extends, wherein the central opening defines a inner circular surface that is disposed between the first and second housings.
Advantages of the present disclosure will become more apparent to those skilled in the art from the following description of the preferred embodiments of the disclosure that have been shown and described by way of illustration. As will be realized, the disclosed subject matter is capable of other and different embodiments, and its details are capable of modification in various respects. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive.
Turning now to
While this disclosure is drafted to specifically describe devices 10 that are configured to hold cooked or heated food (or to heat food), this device may also be appropriate or modified to hold other non-food liquids or solids, such as chemicals, epoxies or glues that need to be maintained at a temperature above room temperature for a period of time.
In some embodiments, the induction heating device 10 may be disposed within an aperture in a counter 1000 (
In some embodiments, the induction coil 3000 may be disposed below the resting surface 20 and in some embodiments the induction coil 3000 may also be disposed within the side wall 30 of the device 10 so that the magnetic fields generated by the induction coils 3000 are directed simultaneously to different portions of the pan 1010 for faster heating of the pan 1010 (and therefore the contents of the pan) and also for more uniform heating of the contents of the pan. The induction coil 3000 is operated to create a magnetic field that induces an eddy current in the pan 1010 when disposed thereon, as is known in the art.
The temperature detector 100 may include a RTD 129 (resistance temperature detector) or it may be another form of temperature detector known in the art, which is configured to measure temperature and provide a signal to a controller 4000 for feedback control purposes regarding operation of the induction coil 3000. While RTDs are specifically discussed herein for the sake of brevity, the use of the term “RTD” when describing its use within the temperature detector applies to other temperature detection devices that are known in the art. The induction heating device 10 may include an input and display where the user can monitor the temperature of the device as well as input a desired temperature for the device. The input and display may communicate with the controller 400 and also include timers, information regarding the contents of the pan within the device. The input and display may be provided with the device, and also may communicate with a remote input display upon an app on a phone or tablet, a computer, and the like via a cellular signal, Wi-Fi, Bluetooth or via other known communication manners, which may operate via conventional or proprietary internet of things protocols. The controller 4000 may additionally or alternatively communicate with a POS system and/or a restaurant network, automated recipe system, inventory system, or other databases or systems found within restaurant or other facility.
The temperature detector 100 may include a support 180 that supports a plurality of components thereon. In some embodiments, the support 180 may be fixed to the resting surface 20, such as with a plurality of fasteners. The support 180 may be disposed below the resting surface 20, i.e. below the bottom surface 20b of the resting surface, which is opposite from the upper surface 20a that the pan rests upon. The support 180 includes a central pocket 182 and an outer resting surface 188. The central pocket 182 receives the second housing 150 and a portion of the central portion 162 of the support disk 150 (
The outer resting surface 188 of the support 180 is a flat surface that extends outwardly from the central pocket 182. The outer resting surface extends parallel and below the resting surface 20 and may be fixed to the resting surface 20 with a plurality of fasteners that extend through a one or preferably multiple apertures in the outer resting surface 188 (and also extend through aligned holes in the outer support portion 168 of the support disk 160 and the ledge 148 of the grommet 140 (each discussed below)).
The temperature detector 100 further includes a first housing 120, a grommet 140 and a second housing 150. In some embodiments, the temperature detector 100 further includes an end cap 170 that is connectable to the second housing 160, as discussed below. The temperature detector may further include a support disk 160.
The first housing 120 is best understood with reference to
The first housing 120 may be established wherein the top to bottom cross-section of the first housing (i.e. a cross-section that extends through the longitudinal axis 2 of the first housing 120 (
The RTD 129 may include a wire 109 that extends through a cavity 125 that extend within the body portion 124 and out the bottom surface of the first housing 120. The wire 109 may extend through the cavities through the second housing 150 and the cavity and hole in the end cap 170. The wire 109 may further extend through a hole in the support 180 and ultimately be connected to a controller 4000. In other embodiments, the RTD 129 may communicate with the controller 4000 wirelessly, such as via Wi-Fi, Bluetooth or via other known means of wireless communication.
The controller 4000 receives a signal from the RTD 129 and uses feedback control to control the operation of the induction coils to control the temperature of the pan and ultimately the food within the pan as is well known in the art.
In some embodiments, the cavity 125 may be filled with a material, such as an epoxy or other material to prevent foreign material from entering the cavity 125 and interfering with the operation of the RTD. The material that fills the cavity 125 may have a relatively low thermal conductivity (such as a thermal conductivity that is much lower than the thermal conductivity of the material, such as aluminum, that forms the top surface 122 of the first housing 120) such that environmental heat, such as heat from the induction coils does not substantially communicate with the RTD during operation such that the output of the RTD is closely related to the heat flowing through the top surface 122 to the RTD 129 from the pan and not from other heat sources.
The first housing 120 is connected and extends within the second housing 150. The second housing 150 may include a ledge 153 at a top end thereof that has a diameter greater than an outer diameter of the body 152. Similar to the first housing, the second housing 150 may be established such that a top to bottom cross-section of the second housing 150 (that extends through the longitudinal axis 2 of the second housing) is the same around the entire circumference of the second housing 150, other than the inner threads within the 155 through the second housing. The second housing 150 includes top and bottom holes and an inner cavity/lumen that extends therethrough, which may be threaded. The body 124 of the first housing 120 through the top hole and threadably engages the second housing to fix the two components to each other.
In some embodiments, the ledge 153 of the second housing includes a horizontal surface 153a and an upstanding surface 153b that is disposed at the edge portion of the ledge 153. As best understood with reference to
An end cap 170 may be provided, which has a ledge portion 172 and a body portion 174, with the ledge portion 172 having a larger outer diameter than the body portion 174. The end cap may have a cavity that extends through the end cap, through which the wire 109 (when provided) extends (which also extends through the cavity in the second housing 150. The body portion 174 may be threaded and the body portion may extend within a hole at the bottom of the second housing and threadably connect with the second housing 150 such that the ledge portion 172 contacts the bottom end of the second housing 150 when assembled. In some embodiments, the outer diameter of the ledge portion 172 of the end cap 170 may be larger than the outer diameter of the body 154 of the second housing, such that an inner flange of the support disk 160 rests upon the ledge portion 172 when the temperature detector is assembled as shown in
As shown in
The support disk 160 is best shown in
The outer support portion 168 defines the outer portion of the support disk and is flat and when assembled rests upon the outer resting surface 188 of the support 180.
The center portion 162 includes an outer cylindrical portion 163 that extends upwardly from the outer resting portion 168 and an inverse conical portion 164 that extends downwardly toward a central aperture. The inverse conical portion includes an upper facing surface that has a straight cross-section (
In some embodiments, the top surface 165 of the center portion is disposed at a similar (or the same) height as the top surface 20a of the resting surface 20, which allows the arcuate portion 142 of the grommet 140 to be compressed such the grommet does not extend above the ledge 147 of the grommet when the grommet 140 and first housing 120 are urged downwardly by a pan resting thereon (
In some embodiments, the center portion 162 forms a central aperture, that is defined by an inner flange 166 that extends within the pocket 182 of the support 180 and in some embodiments contacts the end cap 170. As shown in
The grommet 140 is best shown in
The arcuate portion 142 is biased upwardly by the spring 190 (via the second housing 150) such that it normally extends to an elevation above the top surface 20a of the resting portion 20. In some embodiments, the curvature of the grommet 140 may also contribute to the upward biasing force upon the first housing 120. The arcuate portion 142 extends from the ledge 147 in a cantilevered manner toward the center aperture. As discussed above a portion of the arcuate portion 142 of the grommet 140 is disposed between the upstanding surface 153b of the second housing 150 and the downwardly extending circumferential portion 126b of the first housing 120, such that a downward force applied to the first housing 120 (by the pan being disposed thereon) causes the grommet 140 to be urged downwardly, which elastically deforms the grommet such that its arcuate portion 142 extends below the ledge 147 is the first housing 120 is forced downward. Downward motion of the first housing 120 similar causes downward motion of the second housing 150 (and the end cap 170 when provided) against the biasing force of the spring 190. As the arcuate portion is deformed it approaches and may contact the center portion 162 of the support disk 160.
Turning now to
While the preferred embodiments of the disclosed have been described, it should be understood that the invention is not so limited and modifications may be made without departing from the disclosure. The scope of the disclosure is defined by the appended claims, and all devices that come within the meaning of the claims, either literally or by equivalence, are intended to be embraced therein.
The subject disclosure is exemplified by the following numbered paragraphs:
Numbered Paragraph 1: A temperature detector, comprising:
an RTD and associated wiring, a first housing that receives the RTD, and a grommet disposed around the first housing,
Numbered Paragraph 2: The system of Numbered Paragraph 1, further comprising an end cap that extends into the second housing through a second end of the second housing, wherein the end cap contacts the inner surface of the second housing.
Numbered Paragraph 3: The system of Numbered Paragraph 2, wherein the inner surface of the second housing is threaded along at least a portion of its length, and wherein the first housing and the second make a threaded connection, and wherein the end cap makes a threaded connection with the second housing.
Numbered Paragraph 4: The system of any one of the preceding Numbered Paragraphs, wherein the associated wiring from the RTD extends through the first housing, the central opening in the grommet, and the second housing.
Numbered Paragraph 5: The system of any one of the preceding Numbered Paragraphs, wherein the grommet comprises a ledge, a cantilevered portion, and an arcuate portion, wherein the arcuate portion extends from the cantilevered portion, the arcuate portion defines the central opening.
Numbered Paragraph 6: The system of Numbered Paragraph 5, wherein the grommet is circular and the ledge, cantilevered portion, and the arcuate portion each extend around the circumference of the circular grommet.
Numbered Paragraph 7: The system of either Numbered Paragraph 5 or 6, further comprising a support disk that is disposed below the ledge, the support disk includes a center portion with an aperture though which the second housing extends, the center portion an inverse conical portion with a side wall that extends downwardly toward the aperture, wherein the inverse conical portion is disposed below the arcuate portion of the grommet.
Numbered Paragraph 8: The system of Numbered Paragraph 7, wherein the first housing is aluminum and the grommet is an elastomeric material.
Numbered Paragraph 9: The system of any one of the preceding Numbered Paragraphs, further comprising an induction heating system comprises an induction coil, a resting surface, wherein the temperature detector is disposed upon the resting surface such that a pan that is disposed upon the resting surface contacts the temperature detector.
Numbered Paragraph 10: The system of Numbered Paragraph 9, wherein the resting surface is circular and includes a center aperture through which the temperature detector extends, further comprising a side wall that contacts an outer circumferential sidewall of the resting surface and extends above a top surface of the resting surface.
Numbered Paragraph 11: The system of Numbered Paragraph 9, wherein the temperature detector comprises a plurality of temperature detectors, wherein the resting surface is rectangular and includes a plurality of spaced apertures through each of the plurality of temperature detectors extend, further comprising a side wall that contacts and outer surface of the resting surface and extends above a top surface of the resting surface.
Numbered Paragraph 12: The system of Numbered Paragraph 9, wherein the grommet further comprises a ledge and a cantilevered portion, wherein the arcuate portion extends from the cantilevered portion, the arcuate portion defines the central opening, and wherein a portion of the resting surface is disposed between the cantilevered portion and the ledge.
Numbered Paragraph 13: The system of Numbered Paragraph 12, wherein the arcuate portion of the grommet is urged downwardly when a pan is positioned upon the first housing, and wherein the first housing and the second housing are also urged downwardly.
Numbered Paragraph 14: The system of Numbered Paragraph 13, wherein the temperature detector comprises a support disk that is disposed below the ledge, the support disk includes a center portion with an aperture though which the second housing extends, the center portion an inverse conical portion with a side wall that extends downwardly toward the aperture, wherein the inverse conical portion is disposed below the arcuate portion of the grommet wherein the arcuate portion of the grommet contacts the center portion of the support disk when urged downwardly when the pan is positioned upon the first housing.
Numbered Paragraph 15: The system of Numbered Paragraph 13, wherein the second housing and first housing are urged upwardly by a spring disposed below the second housing and wherein the first and second housings are urged downwardly against the upward urging force of the spring when a pan is disposed upon the first housing.
This application claims priority from U.S. Provisional Application No. 63/036,727, filed on Jun. 9, 2020, the entirety of which is fully incorporated by reference herein.
Number | Date | Country | |
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63036727 | Jun 2020 | US |