Patent Application
20200232485
The presently disclosed invention is generally directed to the use of pneumatic structures to perform one or more selected functions. More particularly, the presently disclosed invention is directed to the translation of pressure adjustment into deliberate performance of such functions when employing pneumatic structures in combination with adsorptive materials.
For pneumatic structures, multiple solutions are known that employ pressure governance to achieve a predicted functional output. For example, agricultural, mining and earthmoving industries employ vehicles having pneumatic tires for which pressure adjustment of at least one tire may be executed (e.g., by throttling air flow to an affected tire, by commanding inflation upon detection of slip, by commanding an integrated central tire inflation system, etc.). Mobility industries such as trucking utilize variable-volume chambers that use stored compressed air to selectively control a spring rate for damping devices. Various other pneumatic structures are known to effect extension and retraction of intususceptible structures such as roofs.
The translation of pressure adjustment into predictable functions is therefore demanded in a variety of applications. Such adjustment may be effected reliably and reproducibly by employing materials with well-established properties of temperature response.
The presently disclosed invention provides methods of translating an adjusted medium pressure into performance of one or more selected functions. Exemplary embodiments of presently disclosed methods include providing a pneumatic structure in which the medium is retained at a starting pressure; providing an adsorptive material operable within a range of temperatures that is proportionate with a range of medium pressures in which the pneumatic structure operates; and adjusting the temperature of the adsorptive material to effect a commensurate adjustment of the medium pressure to a target pressure. In some embodiments, the adjusting includes at least one of conveying at least a portion of the medium between the pneumatic structure and the adsorptive material; heating the adsorptive material when the target pressure exceeds the starting pressure; and discontinuing the adjusting upon realizing the target pressure. In some embodiments, the adsorptive material comprises activated carbon. In some additional embodiments, the adjusted medium pressure may be selected to perform one or more corresponding selected functions.
Some presently disclosed methods may include at least one of detecting the starting pressure; comparing the starting pressure with the target pressure; and adjusting the temperature of the adsorptive material when a comparison indicates non-equivalence. For such embodiments, one of a detection system and a monitoring system may be provided, with the former detecting the starting pressure and generates one or more signals indicative thereof; and the latter receiving the signals generated by the detection system. A monitoring system as disclosed may compare a detected starting pressure with the target pressure, and, when a comparison indicated non-equivalence, send one or more commensurate control signals to perform the adjusting.
Other presently disclosed methods may include storing an auxiliary portion of the medium in a medium reservoir that is in fluid communication with the housing. Still other embodiments may include generating at least a portion of the medium required to attain the target pressure.
The presently disclosed invention also provides systems for performing any of the presently disclosed methods. Some exemplary systems may include at least one regulator for adjusting a temperature of the adsorptive material and effecting a commensurate adjustment of the medium pressure. For such embodiments, the regulator may include least one heater for heating the adsorptive material when the target pressure exceeds the starting pressure. Some additional exemplary systems may include a gas-tight housing in which the adsorptive material is disposed and that is in fluid communication with the pneumatic structure. One or more of the presently disclosed systems may be associated with one or more vehicles having one or more pneumatic structures integral therewith.
Other aspects of the presently disclosed invention will become readily apparent from the following detailed description.
The nature and various advantages of the presently disclosed invention will become more apparent upon consideration of the following detailed description, taken in conjunction with the accompanying drawings, in which like reference characters refer to like parts throughout, and in which:
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation and not by limitation of the presently disclosed invention. It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features or steps illustrated or described as part of one embodiment can be used with one or more other embodiments to yield at least one further embodiment. Additionally, certain features may be interchanged with similar devices or features not expressly mentioned which perform the same or similar function. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
The presently disclosed invention is directed to methods, devices and systems for translating pressure adjustments into one or more commensurate functions. As disclosed herein, temperature adjustment of selected materials can effect commensurate pressure adjustment (or “pressure governance”) for a pneumatic structure. The presently disclosed invention contemplates integration of an adsorptive material to ensure translation of such pressure adjustment into predictable and repeatable functions. As used herein, “adsorptive material” is interchangeable with “adsorbent”, “adsorbent material”, “porous solid” and any equivalent term that refers to groups of materials known to exhibit processes of adsorption and desorption by virtue of their high microporosity as described in the IUPAC convention. Such materials are capable of absorbing large amounts of air (or other gas) in a limited volume. The chosen adsorptive material may exhibit a selected geometry (e.g., spherical, monolithic, granular, etc.) or may be extruded or otherwise processed.
The adsorptive material may be selected from one or more exemplary materials including but not limited to activated carbon (also known as “active carbon”, “carbon”, “activated charcoal”, “activated coal” and “carbo activates”). Activated carbon presents a commercially available and low-cost option that also benefits from a high degree of microporosity (e.g., one gram of activated carbon has a surface area surpassing 500 m2). As shown by
Now referring further to
It is further understood that, while exemplary embodiments are shown and described with respect to a tire, such embodiments (and any complements and equivalents thereof) are amenable to practice with differently configured pneumatic structures in which temperature-governed pressure adjustment can perform a delegated function or task. Such pneumatic structures may incorporate one or more impermeable enclosures that retain a medium under pressure (e.g., air, carbon dioxide, etc.). Examples of such systems include, but are not limited to, governance of an actuating force or stroke of a telescopic air spring or strut (or like device); volume control of an open air suspension system; providing sealed air suspension systems for numerous vehicles and rail systems; extension and retraction of architectural structures; inflation and deflation of adjustable seating; and other applications as would be understood by one of ordinary skill in the art. Other potential applications include, but are not limited to, central tire inflation systems (CTIS) for multiple vehicle types (e.g., cars, trucks, buses, off-road construction vehicles, agricultural vehicles, military vehicles, etc.); sealed air vehicle suspension systems (e.g., for cars, trucks, buses, off-road construction vehicles, agricultural vehicles, military vehicles, rail systems, etc.); using cooling to reduce a volume needed for a carbon-filled air cylinder in an open air suspension system and then using heating to drive off the maximum amount of air at the necessary flow rate; governing a height of a pneumatic extendable load system or a rail or tram pantograph (e.g., where the lowering of the actuator's spring rate through use of carbon may also be desirable in maintaining contact force once extension is complete); using variable heating and cooling of carbon to change an actuating force of an air spring or strut over a length of its stroke (e.g., to increase force as the piston extends from a cylinder, such as for an automotive tailgate strut); using variable heating and cooling of carbon to change the state of a pneumatically-actuated valve (i.e., creating a heat sensitive valve with no electronics or sensors and potentially with no metallic elements); varying an actuating force and/or height of a pneumatic jack; varying an actuating force and/or height of a sealed truck seat air spring; varying an operating height of a rolling lobe or convoluted air spring (e.g., on a truck, bus or car) by governing a temperature of carbon within and negating the need for central pressurized air storage or distribution systems; replacing all or part of an automotive air suspension system with self-governing sealed-for-life air springs (e.g., with top-up assistance given by dedicated high pressure, low flow rate, piezo pumps governed by levelling valves); reducing a working requirement of a compressor in any open pneumatic system by governing a temperature of a carbon store in a closed system (e.g., air brakes for trucks, buses and trains; opening and closing doors on buses or trains, etc.); governing the shape of pneumatic architectural structures (e.g., including retractable roofs on sports stadia); governing the shape of pneumatic structures in automotive applications (e.g., retractable open top roofs or sun roofs); governing height of a telescopic mast; governing force exerted by certain types of robotic air muscles; governing the action of fire-related ceiling valves; governing the firmness of air cushioning in seating (e.g., automotive); and inflating or deflating actuating bladders in adjustable seating (e.g., reducing cost, weight and noise with multi-way adjustable panels, including lateral support that is normally controlled by electrical motors).
In methods of practicing the presently disclosed invention, an adjusted medium pressure is translated into performance of one or more selected functions. In each of the disclosed embodiments, a pneumatic structure is provided in which the medium (e.g., air) is retained under pressure (e.g., a “starting pressure”), either prior to or during performance of a selected function. An adsorptive material is provided that is operable within a range of temperatures that is proportionate with a range of medium pressures in which the pneumatic structure operates. To ensure deliberate performance of the selected function, the material's temperature is adjusted so as to effect commensurate adjustment of the medium pressure (e.g., to a corresponding “target pressure”). The adjusted medium pressure represents a difference between the starting and target medium pressures and may itself be based upon the selected function. In some embodiments, heating may be terminated upon reaching a physical stop. For example, the material's temperature may be automatically governed by position of an element within the pneumatic structure relative to another fixed component. The adjustment of the material's temperature (and therefore the medium pressure) may be repeated as necessary to optimize performance of the pneumatic structure.
Adsorptive material 102 may be disposed in an enclosure or housing 104 that is in fluid communication with tire 10 (as used herein, “housing” refers to one or plural enclosures each having an adsorptive material disposed therein). While the embodiments herein are directed to employment of an adsorptive material in a housing external of the pneumatic structure, the presently disclosed invention contemplates comparable variations wherein the adsorptive material is at least partially disposed inside the pneumatic structure. For example, in some embodiments, the adsorptive material may be at least partially disposed inside the pneumatic structure without any housing or equivalent structure. In some other embodiments, the adsorptive material and the housing comprise a unit that is disposed at least partially in the pneumatic structure. In some additional embodiments, the adsorptive material and the housing comprise a unit that is disposed externally of the pneumatic structure.
In those embodiments of system 100 where the adsorptive material and the housing are disposed as a unit outside of the pneumatic structure, fluid communication between the pneumatic structure and the housing may be effected by at least one conduit such as conduit 106. Conduit 106 may include one or more bifurcated conduits that convey air between the housing and tire 10.
During operation of the corresponding pneumatic structure, adjustment of a temperature of adsorptive material 102 may be effected by one or more regulators. Thus, conveyance may be controlled by one or more optional valves 108 that enable manual or automatic adjustment of an air flow rate between housing 104 and tire 10. A pre-determined flow rate may be established between housing 104 and the pneumatic structure to manipulate the flow rate of air conveyed therebetween. Depending upon the unique properties of the pneumatic structure and the function to be performed, each valve 108 may selectively convey air until termination of the performance of the corresponding function. Air conveyance is adjustable between successive functions so as to ensure uninterrupted operation of the pneumatic structure.
Temperature adjustment may also be effected by one or more heaters that selectively heat adsorptive material 102 when the target pressure exceeds that starting medium pressure. Activation of heater 110 compels expulsion of air for deliberate conveyance by conduit 106 to tire 10 (or other pneumatic structure) while valve 108 remains open. Upon reaching the target pressure associated with the selected function, valve 108 is closed and the pneumatic structure continues operating without interruption. Heater 110 may be a resistive heating element having one or more heating elements or alternatively selected from any other amenable heating means. An electrical resistance of the material itself may be employed to cause its own heating. For embodiments that employ active carbon, inductive heating may be used to take advantage of the carbon's innate electrical conductivity. Alternatively, additional conductive elements (e.g., iron filings) may be introduced into the carbon to aid inductive or resistive heating. Heater 110 may be disposed in housing 104 and may be at least partially integrated within adsorptive material 102.
When the starting pressure exceeds the target medium pressure, valve 108 remains open, thereby permitting the conveyance of air from tire 10 to housing 104 until the medium reaches the target pressure. The adjusted medium pressure that is realized during the conveyance deliberately controls the performance of the corresponding function (e.g., speed, duration, timing during operation of the pneumatic structure, etc.) without activation of heater 110.
Now referring to
In system 100′, air reservoir 120 selectively receives from, and delivers to, tire 10 an auxiliary air volume. The auxiliary air volume may be commensurate with an air volume necessary to reach the adjusted air pressure and thereby perform the selected function. By opening valve 108, air reservoir 120 can either deliver stored air to tire 10 in conditions that require an increase in air pressure, or alternatively receive air from tire 10 in conditions that require a decrease in air pressure. If tire 10 must operate in conditions that require successive changes in air pressure, heater 110 may be optionally activated. In this configuration, adsorptive material 102 increases air storage capacity and thereby complements the pressure adjustment capability of system 100′.
Now referring to
Compressor 125 generates at least a portion of an air volume that enables performance of a selected corresponding function using the pneumatic structure. Compressor 125 may selectively generate and deliver a required air volume in concert with one or more commands to perform the selected function. Upon generation of this required air volume, adsorptive material 102 retains the compressed air and does so without the need to compensate for any associated energy expenditure. The air pressure, and any adjustment thereof, is therefore controlled and managed for deliberate delivery to, and evacuation from, the pneumatic structure (e.g., for controlled inflation or deflation of tire 10). System 100″ may be readily implemented with existing compressor systems while reducing the storage volume and compressor power requirements of such systems.
For pneumatic structures, variations in load are realized for which compensatory pressure adjustments are effected by the presently disclosed invention. The presently disclosed invention not only accommodates pressures that vary among different pneumatic structures; it also accommodates pressures that vary when a pneumatic structure operates in different conditions. For example, when the pneumatic structure is a tire, a single vehicle may have different tire sizes present on the front and rear axles while another vehicle may have tires of the same size subject to varying loads and pressures (e.g., as with a tractor having a plow). In another example, when the pneumatic structure is a sealed air suspension having a variable air volume, the structure may exhibit a common configuration that accommodates effective braking performance for a variety of vehicles and transport systems (including but not limited to passenger vehicles, heavy trucks, agricultural vehicles, military transports, rail systems and the like).
In the following example, a pneumatic structure of specified configuration is configured with respect to each of the embodiments described herein.
Each of systems 100, 100′ and 100″ is utilized with a pneumatic structure such as an agricultural tire having the following specifications:
Using activated carbon as an adsorptive material, the required adsorption to attain the target road surface pressure when starting from the target soil pressure can be expressed as:
600*(1.6−0.9)/22.4=19 moles
In a further embodiment, the control of temperature of an adsorptive material can be used to govern pressure throughout a sealed or partially sealed air suspension system. Conventional air suspension systems for cars, trucks, buses, off-road construction and agricultural vehicles, military vehicles and rail systems, all use systems of compressors, accumulators and air lines to feed air springs with compressed air. In a conventional system as shown in
In an embodiment of the current invention in
The carbon air tank cools down (or may be actively chilled down) to its resting temperature, with pressure now below that of the air springs. If higher pressure is required within the air springs to cope with further increases in loading or ride height, the carbon air store will be heated to a higher temperature than before, before the solenoid valve banks open to allow air to be fed to the springs. If lower pressure is subsequently needed, perhaps due to unloading of the vehicle or the selection of a lower ride height (e.g., for aerodynamic benefit in motorway use), the solenoid valves can open and allow air from the springs to return to the air store.
In additional exemplary variants of this embodiment, shown in
In the presently disclosed embodiment of
The temperature of the carbon housed inside each air spring can be constantly governed to achieve the requisite pressure, as determined by a thermal levelling valve 7025 see
In
In the exemplary embodiment shown in
In
By raising the temperature of the sorbent chamber 901, extra gas is driven off so as to raise pressure within the cavity. Hence, the actuating force of the strut may be substantially maintained over the course of its excursion, be raised over the course of its excursion or be altered dynamically over the course of its excursion. A variable-force actuator is thereby obtained without the need for complex lever geometries, compressed air lines or an on-board compressor. To maintain a desired force curve over the length of the piston's stroke, variation in temperature may be governed automatically by an optional embedded sensor or strip 906 that communicates the rod's state of excursion from the chamber to the sorbent's temperature governor. Alternatively rod 904 (or a portion thereof, such as a rod stop) might include a pressure transducer that communicates whether the rod has reached the end of its travel. In this case, no further pressure is required for elevation. Such a transducer may also be used to govern a required pressure at the point of contact with a body upon which it acts, independently of excursion distance.
In
In a collapsed state, the system cavities shall be kept at a positive pressure to the outside atmosphere just below the level that would cause the telescopic elements 1004 to expand (see
In
In the exemplary embodiment shown in
In
In
According to the present disclosure, a small temperature-governed sorbent air cylinder 1305 is housed within the seat (see
In some embodiments of the presently disclosed invention, a detection system may detect the starting pressure in the pneumatic structure (e.g., air pressure in tire 10) and generate one or more signals indicative thereof. In some embodiments, a monitoring system may receive the signals generated by the detection system, and compare the detected starting pressure with the target pressure. In this manner, non-equivalence is indicative of the adjusted medium pressure necessary to perform a commensurate function. When a comparison indicates non-equivalence, the monitoring system may send one or more commensurate control signals to adjust the temperature of the adsorptive material. This adjustment may include conveying at least a portion of the medium between the pneumatic structure and the adsorptive material. When the target pressure exceeds the starting pressure, this adjustment may include activation of the heater to effect a commensurate increase in the material temperature until the target pressure is attained.
At least some of the various techniques described herein may be implemented in connection with hardware or software or, where appropriate, with a combination of both. For example, electrical data processing functionality may be used to implement any aspect of power computation and adjustment, including implementation in connection with a computing device (including a mobile networking apparatus) that includes hardware, software, or, where appropriate, a combination of both. The processing functionality may correspond to any type of computing device that includes one or more processing devices. The computing device can include any type of computer, computer system or other programmable electronic device, including a client computer, a server computer, a portable computer (including a laptop and a tablet), a handheld computer, a mobile phone (including a smart phone), a gaming device, an embedded controller, a near-field communication device, a device with applications implemented at least partly using a cloud service, and any combination and/or equivalent thereof (including touchless devices). Moreover, the computing device may be implemented using one or more networked computers, e.g., in a cluster or other distributed computing system. The network may be a LAN, a WAN, a SAN, a wireless network, a cellular network, radio links, optical links and/or the Internet, although the network is not limited to these network selections. A server may be further configured to facilitate communication between at least one module as presently disclosed and one or more of the computing devices.
The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Instead, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as “40 mm” is intended to mean “about 40 mm.” Also, the dimensions and values disclosed herein are not limited to a specified unit of measurement. For example, dimensions expressed in English units are understood to include equivalent dimensions in metric and other units (e.g., a dimension disclosed as “1 inch” is intended to mean an equivalent dimension of “2.5 cm”).
As used herein, the term “method” or “process” refers to one or more steps that may be performed in other ordering than shown without departing from the scope of the presently disclosed invention. As used herein, the term “method” or “process” may include one or more steps performed at least by one electronic or computer-based apparatus. Any sequence of steps is exemplary and is not intended to limit methods described herein to any particular sequence, nor is it intended to preclude adding steps, omitting steps, repeating steps, or performing steps simultaneously.
The terms “a,” “an,” and the singular forms of words shall be taken to include the plural form of the same words, such that the terms mean that one or more of something is provided. The terms “at least one” and “one or more” are used interchangeably. Ranges that are described as being “between a and b” are inclusive of the values for “a” and “b.”
Every document cited herein, including any cross-referenced or related patent or application is hereby incorporated herein by reference in its entirety unless expressly excluded or otherwise limited. The citation of any document is not an admission that it is prior art with respect to any invention disclosed or claimed herein or that it alone, or in any combination with any other reference or references, teaches, suggests or discloses any such invention. Further, to the extent that any meaning or definition of a term in this document conflicts with any meaning or definition of the same term in a document incorporated by reference, the meaning or definition assigned to that term in this document shall govern.
While particular embodiments of the disclosed apparatus have been illustrated and described, it will be understood that various changes, additions and modifications can be made without departing from the spirit and scope of the present disclosure. Accordingly, no limitation should be imposed on the scope of the presently disclosed invention, except as set forth in the accompanying claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 15306748.3 | Nov 2015 | EP | regional |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2016/076576 | 11/3/2016 | WO | 00 |
