The present subject matter relates generally to temperature indicators.
During manufacturing, storage, or transit, many types of objects need to be monitored or tracked due to the temperature sensitivity or fragility of the objects. For example, some types of objects may be susceptible to damage if exposed to certain temperatures (e.g., food or pharmaceutical items). Thus, for quality control purposes and/or the general monitoring of transportation conditions, it is desirable to determine and/or verify the environmental conditions to which the object has been exposed.
A full and enabling disclosure of the present disclosure, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate exemplary embodiments of the disclosure, and such exemplifications are not to be construed as limiting the scope of the disclosure in any manner.
Reference will now be made in detail to present embodiments of the disclosure, one or more examples of which are illustrated in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or similar designations in the drawings and description have been used to refer to like or similar parts of the disclosure.
The following description is provided to enable those skilled in the art to make and use the described embodiments contemplated for carrying out the disclosure. Various modifications, equivalents, variations, and alternatives, however, will remain readily apparent to those skilled in the art. Any and all such modifications, variations, equivalents, and alternatives are intended to fall within the scope of the present disclosure.
The word “exemplary” is used herein to mean “serving as an example, instance, or illustration.” Any implementation described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other implementations. Additionally, unless specifically identified otherwise, all embodiments described herein should be considered exemplary.
For purposes of the description hereinafter, the terms “upper”, “lower”, “right”, “left”, “vertical”, “horizontal”, “top”, “bottom”, “lateral”, “longitudinal”, and derivatives thereof shall relate to the disclosure as it is oriented in the figures. However, it is to be understood that the disclosure may assume various alternative variations, except where expressly specified to the contrary. It is also to be understood that the specific devices illustrated in the attached drawings, and described in the following specification, are simply exemplary embodiments of the disclosure. Hence, specific dimensions and other physical characteristics related to the embodiments disclosed herein are not to be considered as limiting.
As used herein, the terms “first” and “second” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components.
The singular forms “a”, “an”, and “the” include plural references unless the context clearly dictates otherwise.
The present disclosure is generally related to a device and technique for temperature detection and indication. According to one embodiment, a temperature indicator includes an absorbent medium and a compound comprising an ionic fluid disposed within a substance. The compound contacts the absorbent medium at a first location when the temperature indicator is in an active state, and the substance is meltable at a temperature threshold. The temperature indicator also includes detection circuitry coupled to the absorbent medium at a second location spaced apart from the first location and communications circuitry coupled to the detection circuitry. The communications circuitry is configured to output a value indicating an actuation state of the temperature indicator indicated by the detection circuitry. Responsive to the temperature indicator being exposed to a temperature exceeding the temperature threshold, the compound melts, is absorbed the absorbent medium, and migrates along the absorbent medium from the first location toward the second location. The detection circuitry is configured to indicate the actuation state based on a presence of the compound at the second location. Thus, in operation, in response to the temperature indicator being exposed to a temperature exceeding the temperature threshold, the substance of the compound melts thereby enabling the compound to be absorbed by the absorbent medium. The compound migrates along or through the absorbent medium toward the second location (e.g., via capillary action or otherwise) where the detection circuitry is located. Responsive to the compound reaching or coming in contact with the detection circuitry, the ionic fluid within the compound causes a change in a level or resistance or conductivity via the detection circuitry. The change in the level of resistance or conductivity via the detection circuitry is used to indicate an actuation state of the temperature indicator. The indicator also includes a wireless communications module coupled to the detection circuitry configured to output a value indicating the actuation state of the temperature indicator. The temperature indicator further includes an activator element configured to maintain the temperature indicator in a non-active or non-reactive state until removal of the activator element from the temperature indicator.
During storage, transit, or use, many types of objects need to be monitored for temperature (i.e., cold chain) of the objects. For example, some types of objects such as food or pharmaceuticals may be susceptible to spoilage or lack of efficacy if they are subjected to temperatures that are too high for too long a time. The duration or threshold of the temperature excursion (i.e., “time-temperature” variable) is often more important than a non-duration focused or real time reading of temperature. Thus, for quality control purposes and/or the general monitoring of transportation/use conditions, it is desirable to determine and/or verify the temperature conditions to which the object has been exposed.
Referring now to the drawings, wherein identical numerals indicate the same elements throughout the figures, specifically
In the embodiment illustrated in
Wireless communications module 22 is configured to wirelessly communicate information associated with a state of the detection circuitry 20 indicating the actuation state of temperature indicator 10 (e.g., based on a state of the detection circuitry 20 and/or a value measured or detected by the detection circuitry 20). For example, in exemplary embodiments, wireless communications module 22 includes an RFID module 30. In exemplary embodiments, RFID module 30 comprises a passive RFID module 30 (e.g., a passive RFID tag) having an RFID integrated circuit (chip) or circuitry 32 (e.g., disposed on or as part of a printed circuit board, such as a RFID tag) and a memory 34, along with an antenna 36. As a passive RFID module 30, indicator 10 does not contain a battery (e.g., power is supplied by a reader 40 (e.g., an RFID reader 40)), thereby forming a battery-free temperature indicator 10. For example, when radio waves from reader 40 are encountered by module 30, antenna 36 forms a magnetic field, thereby providing power to module 30 to energize circuit 32. Once energized/activated, module 30 may output/transmit information encoded in memory 34 (e.g., using communication protocols such as near-field communication (NFC), ISO-18000-3, ISO 18000-6, UHF Gen2, ISO-15693, etc.). However, it should be understood that, in exemplary embodiments, RFID module 30 may comprise an active RFID module 30 including a power source (e.g., a battery) that may be configured to continuously, intermittently, and/or according to programmed or event triggers, broadcast or transmit certain information. One embodiment of a passive RFID tag is a flex circuit RFID in a roll form. In flex circuit RFIDs, the chip and antenna are embedded onto a thin substrate of 100 to 200 nm using, for example, polyvinyl chloride (PVC), polyethylenetherephtalate (PET), phenolics, polyesters, styrene, or paper via copper etching or hot stamping. One process for RFID manufacture is screen printing using conductive ink containing copper, nickel, or carbon. An example of a commercially available flex circuit passive RFID tag product that can come hundreds or even thousands in a roll is the SmartracTM product from Avery Dennison Corporation
It should also be understood that wireless communications module 22 may be configured for other types of wireless communication types, modes, protocols, and/or formats (e.g., short-message services (SMS), wireless data using General Packet Radio Service (GPRS)/3G/4G or through public internet via Wi-Fi, or locally with other radio-communication protocol standards such as Wi-Fi, Z-Wave, ZigBee, Bluetooth®, Bluetooth® low energy (BLE), LoRA, NB-IoT, SigFox, Digital Enhanced Cordless Telecommunications (DECT), or other prevalent technologies). As will be described further below, in response to receipt of a particular level and/or magnitude of a temperature event, temperature indicator 10 functions as a passive temperature sensor/indicator that can be used as part of an electronic signal or circuit. In exemplary embodiments, the temperature sensing capabilities/functions of temperature indicator 10 of the present disclosure needs no power while in the monitoring state.
In the illustrated embodiment, memory 34 includes at least two different stored and/or encoded values 42 and 44. For example, value 42 may correspond to a value outputted/transmitted by module 30 when detection circuitry 20 detects an actuated state of the temperature indicator 10, and value 44 may correspond to a value outputted/transmitted by module 30 when detection circuitry 20 detects a non-actuated state of the temperature indicator 10. As an example, the value 44 may represent an RFID tag identification (ID) number indicating a non-actuated state of the temperature indicator 10, and the RFID tag’s ID number may have an additional character (e.g., “0”) placed at the end thereof. Value 42 may represent the RFID ID number indicating an actuated state of the temperature indicator 10, and the RFID tag’s ID number may have an additional character at the end thereof being different from the additional character carried by value 44 (e.g., “1”). In the illustrated embodiment, RFID module 30 (e.g., circuitry 32) is electrically and/or communicatively coupled to detection circuitry 20 and can detect, or is provided with data, indicating the actuation state determined or identified by the detection circuitry 20. Thus, for example, detection circuitry 20 may initially be in or detect a non-actuated state of the temperature indicator 10. Thus, if energized/activated, module 30 would transmit value 44 to reader 40. If the temperature indicator 10 were to be subject to a temperature event, a change in the state of the detection circuitry 20 or a measured or detected value (or a change in a measured or detected value) would result in the detection circuitry 20 indicating an actuated state of the temperature indicator 10. Thus, if now energized (e.g., after the temperature event), module 30 would instead transmit value 42 to reader 40. Thus, embodiments of the present disclosure enable indicator 10 to monitor sensitive products/objects to which it is attached for potential damage caused by temperature variations using electronic indicators (e.g., RFID or other types of wireless readers) while temperature indicator 10 does not contain or require any internal power source (e.g., a battery).
In exemplary embodiments, additionally or alternatively to the RFID module 30, wireless communications module 22 includes a NFC module 50. Similar to the RFID module 30, in exemplary embodiments, the NFC module 50 comprises a passive NFC module 50 having a NFC integrated circuit (chip) or circuitry 52 (e.g., disposed on or as part of a printed circuit board, such as a NFC tag) and a memory 54, along with an antenna 56. As a passive NFC module 50, indicator 10 does not contain a battery (e.g., power is supplied by the reader 40), thereby forming a battery-free temperature indicator 10. For example, when radio waves from reader 40 are encountered by NFC module 50, antenna 56 forms a magnetic field, thereby providing power to NFC module 50 to energize circuit 52. Once energized/activated, NFC module 50 may output/transmit information encoded in memory 54. In the illustrated embodiment, memory 54 includes at least two different stored and/or encoded values 62 and 64. For example, value 62 may correspond to a value outputted/transmitted by NFC module 50 when detection circuitry 20 detects or indicates an actuated state of the temperature indicator 10, and value 64 may correspond to a value outputted/transmitted by NFC module 50 when detection circuitry 20 detects or indicates an actuated state of the temperature indicator 10.
The present disclosure may include computer program instructions at any possible technical detail level of integration (e.g., stored in a computer readable storage medium (or media) (e.g., memory 34 and/or 54) for causing a processor to carry out aspects of the present disclosure. Computer readable program instructions described herein can be downloaded to respective computing/processing devices (e.g., communications module 22, RFID module 30, and/or NFC module 50). Computer readable program instructions for carrying out operations of the present disclosure may be assembler instructions, instruction-set-architecture (ISA) instructions, machine instructions, machine dependent instructions, microcode, firmware instructions, state-setting data, configuration data for integrated circuitry, or either source code or object code written in any combination of one or more programming languages. In exemplary embodiments, electronic circuitry (e.g., circuitry 32 and/or 52) including, for example, programmable logic circuitry, field-programmable gate arrays (FPGA), or programmable logic arrays (PLA) may execute the computer readable program instructions by utilizing state information of the computer readable program instructions to personalize the electronic circuitry, in order to perform aspects of the present disclosure. Aspects of the present disclosure are described herein with reference to illustrations and/or block diagrams of methods and/or apparatus according to embodiments of the disclosure. It will be understood that each block of the illustrations and/or block diagrams, and combinations of blocks in the illustrations and/or block diagrams, may represent a module, segment, or portion of code, can be implemented by computer readable program instructions. These computer readable program instructions may be provided to a processor or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor, create means for implementing the functions/acts specified in the illustrations and/or block diagram block or blocks. These computer readable program instructions may also be stored in a computer readable storage medium that can direct a computing device, a programmable data processing apparatus, and/or other devices to function in a particular manner, such that the computer readable storage medium having instructions stored therein comprises an article of manufacture including instructions which implement aspects of the function/act specified in the illustrations and/or block diagram block or blocks. Detection circuitry 20, wireless communications module 22, RFID module 30, and/or NFC module 50 may be implemented in any suitable manner using known techniques that may be hardware-based, software-based, or some combination of both. For example, detection circuitry 20, wireless communications module 22, RFID module 30, and/or NFC module 50 may comprise software, logic and/or executable code for performing various functions as described herein (e.g., residing as software and/or an algorithm running on a processor unit, hardware logic residing in a processor or other type of logic chip, centralized in a single integrated circuit or distributed among different chips in a data processing system). As will be appreciated by one skilled in the art, aspects of the present disclosure may be embodied as a system, method or computer program product. Accordingly, aspects of the present disclosure may take the form of a hardware embodiment, a software embodiment (including firmware, resident software, micro-code, etc.) or an embodiment combining software and hardware aspects that may all generally be referred to herein as a “circuit,” “module” or “system.”
Referring
In the illustrated embodiment, the temperature indicator 10 comprises substrate 100 onto which the detection assembly 14 is secured. For example, in the illustrated embodiment, the detection circuitry 20 and the communications module 22 are secured, bonded, or otherwise affixed to a top side 102 of the substrate 100. A bottom side 104 of the substrate 100 may be secured to an interior portion of the housing 12 (
In the illustrated embodiment, the temperature indicator 10 comprises an absorbent medium 110 disposed on or otherwise secured to the top side 102 of the substrate 100. In exemplary embodiments, the absorbent medium 110 comprises chromatography paper or filter paper; however, it should be understood that other types of absorbent materials may be used for the absorbent medium 110. In exemplary embodiments, the absorbent medium 110 comprises a porous or fibrous material (or a micromaterials) that provides a constant rate of capillary migration of a fluid therethrough (e.g., similar to a sponge). In the illustrated embodiment, the absorbent medium 110 is secured to the substrate 100 using heat bonding techniques; however, it should be understood that the absorbent medium 110 may be secured to the substrate 100 using other techniques.
In exemplary embodiments, the detection circuitry 20 comprises conductive terminals 120 and 122. In the illustrated embodiment, the conductive terminals 120 and 122 are disposed on and/or otherwise coupled to the top side 102 of the substrate 100. Further, the conductive terminals 120 and 122 are disposed in contact or coupled to the absorbent medium 110 at or near a location 130 relative to the absorbent medium 110. In the illustrated embodiment, the conductive terminals 120 and 122 are disposed between the absorbent medium 110 and the top side 102 of the substrate 100. However, it should be understood that the conductive terminals 120 and 122 may additionally or alternatively be coupled to a top side 132 of the absorbent medium 110. In exemplary embodiments, the conductive terminal 120 is disposed in a spaced apart relationship relative to the conductive terminal 122 such that the absorbent medium 110 forms a bridge extending between the conductive terminals 120 and 122. In other words, a portion of the absorbent medium 110 in contact with the conductive terminal 120 is located spaced apart from another portion of the absorbent medium 110 in contact with the conductive terminal 122. In the illustrated embodiment, the absorbent medium 110 is depicted being spaced apart from the top side 102 of the substrate 100 in the location 130 extending between the conductive terminals 120 and 122 (e.g., forming a gap between a bottom side 134 of the absorbent medium 110 and the top side 102 of the substrate 100); however it should be understood that the bottom side 134 of the absorbent medium 110 may also be in contact with the top side 102 of the substrate. In exemplary embodiments, the conductive terminals 120 and 122 may be formed of copper or aluminum traces or may be formed of other electrically conductive materials.
In the illustrated embodiment, the detection circuitry 20 is electrically and/or communicatively coupled to the communications module 22. For example, in the illustrated embodiment, for ease of description and illustration, the communications module 22 is depicted comprising the RFID module 30 and corresponding RFID circuit 32 and antenna 36; however, it should be understood that, additionally or alternatively, the communications module 22 may comprise the NFC module 50 (
In exemplary embodiments, the temperature indicator 10 comprises a compound 140 disposed on the top side 102 of the substrate 100 at a location 142 relative to the absorbent medium 110. In exemplary embodiments, the location 142 is spaced apart from the location 130 such there is a span S of the absorbent medium 110 extending from the location 130 to the location 142. In the illustrated embodiment, the absorbent medium 110 extends in a longitudinal direction extending proximate a side 144 of the substrate 100. In the illustrated embodiment, as depicted in
In exemplary embodiments, the compound 140 comprises a mixture of a meltable substance and an ionic fluid. The meltable substance comprises a substance with a melting point at a temperature of interest (e.g., a desired actuation temperature for the temperature indicator 10). Such a meltable substance may be found in a product identified as WarmMark available from SpotSee of Dallas, TX. The ionic fluid comprises a fluid with conductive properties that is combinable into the meltable substance. For example, in exemplary embodiments, the ionic fluid comprises a substance that enhances or initiates electrical conduction. In exemplary embodiments, the compound 140 is disposed on the top side 102 of the substrate in the location 142 and adheres to the top side 102 of the substrate 100 in the location 142. For example, the meltable substance may comprise material properties that cause the compound 140 to adhere to the top side 102 of the substrate 100. It should also be understood that the compound 140 may also reside within a reservoir or other type of holding element (not shown) to retain the compound 140 at the location 142. In other exemplary embodiments, a portion of the material used for the absorbent medium 110 may be saturated with the compound 140 and, after solidifying, placed in the location 142 between the activator element 150 and the top side 102 of the substrate 100. In operation, before the temperature indicator 10 has been exposed to a temperature exceeding a particular temperature threshold (e.g., the temperature causing the meltable substance to melt), the compound 140 remains in a solid state and, therefore, is not absorbed into the absorbent medium 110.
Referring to
Thus, in operation, when the compound 140 is not in contact with the conductive terminals 120 and 122, a higher resistance would be measured or indicated between the conductive terminals 120 and 122 than when the compound 140 is contacting the conductive terminals 120 and 122. Accordingly, when the compound 140 is not in contact with the conductive terminals 120 and 122 and the communications module 22 is energized, the higher resistance measured or indicated between the conductive terminals (e.g., read or determined by the RFID circuit 32 and/or NFC circuit 52 (
In exemplary embodiments, the temperature indicator 10 can be configured corresponding to a desired time-temperature threshold of actuation. For example, a distance between the location 142 and the location 130 may be varied, different materials may be used for the absorbent medium 110 resulting in different rates of capillary migration of the compound 140 through the absorbent medium 110, the meltable substance of the compound 140 may be changed to accommodate a different melting temperature of the meltable substance, the ionic fluid of the compound 140 may be changed, etc., or any combination of these factors.
In one exemplary embodiment, myristonitrile and 1-butyl-3-methylimidazolium tetrafluoroborate (BMI.BF4) were used as the ionic fliuid for the compound 140. A mixture of 20% BMI.BF4 was prepared by dissolving 20 g of BMI.BF4 in 80 g of myristonitrile. A 5 cm x 1 cm filter paper strip was immersed in the solution. Electrodes from a multimeter were connected at the top of the paper. The solution was allowed to rise at 17° C. by capillary action. When the solution came in contact with the electrodes of the multimeter, a fall in resistance was recorded on the meter from at least 20 megaohms to below 2 megaohms.
In another example, myristonitrile and 1-methyl-3-octylimidazolium hexafluorophosphate (OMIM PF6) were used for the ionic fluid for the compound 140. A mixture of 20% OMIM PF6 was prepared by dissolving 20 g of OMIM PF6 in 80 g of myristonitrile. A 5 cm ×1 cm filter paper strip was immersed in the solution. Electrodes from an ohmmeter were connected at the top of the paper. The solution was allowed to rise at 18° C. by capillary action. When the solution came in contact with the electrodes, a fall in resistance was recorded on the meter from at least 20 megaohms to below 2 megaohms.
Thus, embodiments of the present disclosure provide a temperature indicator utilizing a mixture or compound comprising an ionic fluid combined with a meltable substance such that upon the compound reaching a temperature threshold causing a melting of the meltable substance, the compound is absorbed into an absorbent medium and begins migrating along the absorbent medium (e.g., via capillary action). Responsive to the compound reaching a pair of conductive terminals disposed in contact with the absorbent medium, the ionic fluid within the compound changes a level of resistance between the conductive terminals measurable across the absorbent medium. The resistance level measurable between the conductive terminals across the absorbent medium provides an indication of actuation status of the temperature indicator.
Although specific features of various embodiments may be shown in some drawings and not in others, this is for convenience only. In accordance with the principles of the present disclosure, any feature of a drawing may be referenced and/or claimed in combination with any feature of any other drawing.
This written description uses examples to disclose the disclosure, including the best mode, and also to enable any person skilled in the art to practice the disclosure, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the disclosure is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
While this disclosure has been described as having exemplary designs, the present disclosure can be further modified within the scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the disclosure using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this disclosure pertains and which fall within the limits of the appended claims.
The present application claims priority to U.S. Provisional Application No. 63/340,775 filed on May 11, 2022, and the present application claims priority to U.S. Provisional Application No. 63/459,302 filed on Apr. 14, 2023, each of which is incorporated by reference herein for all purposes.
Number | Date | Country | |
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63459302 | Apr 2023 | US | |
63340775 | May 2022 | US |